Introduction of CHAENG kiln tyre: process, material, features, ect..
-- CHAENG (Great Wall Steel Casting) is professional in manufacturing spare parts for rotary kiln, ball mill, vertical roller mill, and other heavy equipment.
www.partscasting.com
E-mail: casting@chaeng.co
Contact Glycon at (800) 255-9969 for more information. Get a fast quote http://www.glycon.com/quote
Glycon Corp. is an innovator in the design and manufacturing of feed screws, barrels, non-return valves and other melt stream solutions for injection molding, extrusion and blowmolding.
For more than 30 years, Glycon Corp. has focused on helping our customers to become better, more efficient processors. Our current family of advanced technologies are all designed specifically to improve throughput, increase quality, reduce scrap and streamline processing. Whether your application is simple or complex, we can help improve your machine efficiency, part quality and reliability.
Product & Process Development
As processors gear up for production on a new project, Glycon's dedicated Product Development Center has the resources to help optimize screw performance, testing several different designs and then zeroing in on the best melting and mixing combination. Or, if a molder is having a problem with splay or burning, or if an extruder is not getting proper mixing or sufficient throughput, technicians at the Center, can reproduce these problems under controlled conditions and quickly find ways to attack the problem through the application of the latest screw and processing technology.
Rebuilding Services
Glycon Corp. experts can help extend the life of costly meltstream components. Feedscrews can be rebuilt to match original performance specifications. Barrels can be resleeved to original dimensions. Other components, like our QSO® non-return valve, can be rebuilt. All done quickly and with the highest standard of quality.
Preventive Maintenance & Installation
Glycon Corp. can assist with setup and maintenance of your feedscrew and related meltstream components. Our 10-Step Field Service Program streamlines setup and checks that your feedscrews are operating correctly. We can also design a maintenance program to reduce downtime and keep your systems operating as efficiently as the day they were installed. And we can train your maintenance personnel or implement the program ourselves.
Our products include:
Distributive Mixing & Melting Screw
Barrier Screws
Feedscrew Rebuilding
General Purpose Feed Screws
Glycon Barrels
QSO Non-Return Valves
Feed Throats
End Caps
Tie Bars & Tie Rods
SmartBarrel
Screw and Barrel
Feed Extruder Screw Design
Field Services
Contact Glycon at (800) 255-9969 for more information.
Get a fast quote http://www.glycon.com/quote
Introduction of CHAENG kiln tyre: process, material, features, ect..
-- CHAENG (Great Wall Steel Casting) is professional in manufacturing spare parts for rotary kiln, ball mill, vertical roller mill, and other heavy equipment.
www.partscasting.com
E-mail: casting@chaeng.co
Contact Glycon at (800) 255-9969 for more information. Get a fast quote http://www.glycon.com/quote
Glycon Corp. is an innovator in the design and manufacturing of feed screws, barrels, non-return valves and other melt stream solutions for injection molding, extrusion and blowmolding.
For more than 30 years, Glycon Corp. has focused on helping our customers to become better, more efficient processors. Our current family of advanced technologies are all designed specifically to improve throughput, increase quality, reduce scrap and streamline processing. Whether your application is simple or complex, we can help improve your machine efficiency, part quality and reliability.
Product & Process Development
As processors gear up for production on a new project, Glycon's dedicated Product Development Center has the resources to help optimize screw performance, testing several different designs and then zeroing in on the best melting and mixing combination. Or, if a molder is having a problem with splay or burning, or if an extruder is not getting proper mixing or sufficient throughput, technicians at the Center, can reproduce these problems under controlled conditions and quickly find ways to attack the problem through the application of the latest screw and processing technology.
Rebuilding Services
Glycon Corp. experts can help extend the life of costly meltstream components. Feedscrews can be rebuilt to match original performance specifications. Barrels can be resleeved to original dimensions. Other components, like our QSO® non-return valve, can be rebuilt. All done quickly and with the highest standard of quality.
Preventive Maintenance & Installation
Glycon Corp. can assist with setup and maintenance of your feedscrew and related meltstream components. Our 10-Step Field Service Program streamlines setup and checks that your feedscrews are operating correctly. We can also design a maintenance program to reduce downtime and keep your systems operating as efficiently as the day they were installed. And we can train your maintenance personnel or implement the program ourselves.
Our products include:
Distributive Mixing & Melting Screw
Barrier Screws
Feedscrew Rebuilding
General Purpose Feed Screws
Glycon Barrels
QSO Non-Return Valves
Feed Throats
End Caps
Tie Bars & Tie Rods
SmartBarrel
Screw and Barrel
Feed Extruder Screw Design
Field Services
Contact Glycon at (800) 255-9969 for more information.
Get a fast quote http://www.glycon.com/quote
Textile Manufacturing Case Study: Polymer/Pigment DispersionMatt Smith
Find the solution for one of the toughest mixing applications in the chemical industry, polymer/pigment dispersion in textile manufacturing. Read this case study on the Process, the Problem and the Solution.
A bladder curing press cure bladders. Sizes vary because there are radial and bias type curing bladders for the passenger car, light truck, OTR (Off-The-Road), agricultural, bicycle, and motorcycle tyres. You will also find curing bladders for tire retreading and air spring production.
The companies of Altra Industrial Motion offer many critical drivetrain products utilized in mine and quarry applications including clutches & brakes, enclosed gearing and geared motors, couplings, overload clutches and torque-limiting devices, and belted drives.
PSC Lubchem Lubricants Range for the Iron & Steel IndustryProject Sales Corp
Project Sales Corp is pleased to announce its appointment as a Channel Partner for Lubchem Korea range of specialty lubricants for the India Markets. Lubchem counts most global Automotive, Steel, Appliances, Textile Machinery, Bearing Manufacturers, Marine and Offshore, Cement and Mining Companies among its customers. PSC will bring in the Lubchem range for marketing and distribution to these and other segments have a potential need for a high performance specialty lubricant to extend maintenance intervals, reduce downtimes or minimise bearing failures.
Project Sales Corp is India's leading specialty lubricants distributors for applications where the loads, temperatures or pressures are extremes, special conditions like dusty or humid environments, where water ingress is a concern. For any enquiries, please send us an email at satish@projectsalescorp.com
Textile Manufacturing Case Study: Polymer/Pigment DispersionMatt Smith
Find the solution for one of the toughest mixing applications in the chemical industry, polymer/pigment dispersion in textile manufacturing. Read this case study on the Process, the Problem and the Solution.
A bladder curing press cure bladders. Sizes vary because there are radial and bias type curing bladders for the passenger car, light truck, OTR (Off-The-Road), agricultural, bicycle, and motorcycle tyres. You will also find curing bladders for tire retreading and air spring production.
The companies of Altra Industrial Motion offer many critical drivetrain products utilized in mine and quarry applications including clutches & brakes, enclosed gearing and geared motors, couplings, overload clutches and torque-limiting devices, and belted drives.
PSC Lubchem Lubricants Range for the Iron & Steel IndustryProject Sales Corp
Project Sales Corp is pleased to announce its appointment as a Channel Partner for Lubchem Korea range of specialty lubricants for the India Markets. Lubchem counts most global Automotive, Steel, Appliances, Textile Machinery, Bearing Manufacturers, Marine and Offshore, Cement and Mining Companies among its customers. PSC will bring in the Lubchem range for marketing and distribution to these and other segments have a potential need for a high performance specialty lubricant to extend maintenance intervals, reduce downtimes or minimise bearing failures.
Project Sales Corp is India's leading specialty lubricants distributors for applications where the loads, temperatures or pressures are extremes, special conditions like dusty or humid environments, where water ingress is a concern. For any enquiries, please send us an email at satish@projectsalescorp.com
Presentation made to fellow distributors at the Dow Corning Distributor Meet in Mahabaleshwar 2006, on Molykote Greases application in the Steel Mills. Project Sales Corp is one of the largest distributors for Molykote greases and shipped out over 50 tonnes of specialty greases to steel mills in India in 2008-09.
It is a question of regional usage but according to The Grammarist tire is used mainly in the US and Canada: Tire and tire both mean a covering for a wheel, usually made of rubber. The tire is the preferred spelling in the U.S. and Canada. carbon black is essential in tires, as it is not only a reinforcement filler (through the grafting of numerous elastomer at its surface) but as Joseph said it is a very efficient opacifier, thus limiting the UV photodegradation to an extremely thin outer surface.
MULTI PURPOSE HYDRAULIC MACHINE PROJECT Chirag Patel
this is PPT of B.Tech project of
MULTI PURPOSE HYDRAULIC MACHINE
see the video on this link => https://youtu.be/JsXd869-aaY
for more contact 9898398625
Drop is any object that falls from its previous static position under its own weight. Dropped Objects are among the Top 10 causes of Fatality and Serious Injury in the Oil and Gas Industry. Our focus would be on products and systems that can be integrated into the customer’s safety management systems to identify potential dropped object hazards, prevent their occurrence, and mitigate their outcome. We would share information on a broad array of tools, products and deliverables, including inspection programmes, awareness videos and presentations, safety checklists, guidelines, procedures and best practices as a part of building up awareness on DROPS and also offer our customers to buy these special dropped object prevention products and services from one source.
Concept is simple - if we can keep our hands at a distance while doing tasks like guiding, positioning, pushing, pulling slung loads or doing anything to bring it to its final place – we avoid a “caught between” kind of situation and protect our hands.
The Marketing Services Unit of PSC Dubai in Silicon Oasis DDP is responsible for business development and trading of our key brands in the Industries worldwide. The portfolio includes oilfield equipments, bar and rod mill spares (pinch rolls, guide rollers, HSS rolls, etc) and PSC Hands-Free Safety Tools.
Description:
International sourcing company based in Dubai Free Zone.
Focus:
Specializes in equipment, spare parts, and consumables
procurement.
Backed By:
Supported by Project Sales Corp, a leading rig parts supplier in
India.
Offerings:
Supplies PPE, workplace safety gear, and oilfield lubricants.
Mission:
Importing products needed by drilling rig operators in India.
Competitive Pricing:
Quotes competitive prices for imported goods.
Location Advantage:
Located in a Free Trade Zone, exempt from VAT and Customs.
With over thousands of products in its stocking range, Project Sales Corp is undoubtedly India’s largest oilfield ropes, soaps, dopes store. We call it the Rig Essentials Line.
Take a look inside to see some of the key products that we stock in this category of MRO, Tools, Safety and Rig Essentials. Whether you are a rig operator or an oilfield supplier, you will find consolidating your purchases with us for the items we stock would be the right way to service your end-users requirement the quickest way!
How We Work
Imagine using a $200 a pail dope and using a $1 dope brush, the savings you have with the brush costs, you don’t realise the loss you incur with the dope as a faulty brush creates pilferage of materials, improper application of dopes and overall a total higher costs than the savings you made buying the cheap dope brush.
Keeping this logic in mind that a cheap substitute ultimately costs more in total costs, Project Sales Corp has built up a portfolio of proven good quality high performance products from India and worldwide used on-board drilling rigs. They improve reliability, reduce overall costs, downtime and provide user a peace of mind with daily essentials on the rig.
We don’t stock the quality that generally sells in the local markets, we bring in products that have proven themselves in being able to make a positive difference. That’s sums up our strategy to this core product category – The rig essentials line of Ropes, Soaps, Dopes that has contributed over $25 million of revenues in last 10 years.
The daily materials used on a rig are colloquially referred to as Rope, Soap, and Dope.
➢ Rope referred to chains and ropes used to hoist materials up to derricks and platforms
➢ Soap was used in reference to products and tools used to clean machinery, tools, the rig, and the workers themselves
➢ Dope meant the lubricants, grease, and fuel - the essential liquids that were employed to keep machinery and the rig up and running.
Our workplace safety range comprises of products that can mitigate various kinds of risks in workplace or improve safety facility identification to assist workers with working in a safer environment. Key products include Slips Trips and Falls protection with Anti-skid tapes, Barricading Tapes, Lane Marking Tapes, 5S Program, Utility Hooks for Cables and Hoses, Facility signages, Traffic control products, and more. We also stock scaffolding and ladder tags, small instrument tagging systems like Microtags and Nanotags, Confined Space Entry Kits, etc. PSC Whipchecks are used as hose restraints to prevent hoses from whipping. The Nightstick range of intrinsic safety flashlights range with world’s first dual light improves safety with visibility for near and far objects, at the same time. Safepads improve safety while working with scaffold and all kinds of protruding objects.
PSC Houston Oilfield Supplies LLC aims to supply OEM parts to drilling rigs worldwide. With over two decades of experience in the drilling spares business in India and Dubai, over 450 suppliers worldwide, of which over 200 are based out of Houston alone, we are the supplier that’s closest to the source for these parts in the United States.
Based out of Houston, PSC Houston Oilfield Supplies LLC can quickly ship out parts to the rigs thus reducing downtime. There is nothing in specific we stock, and there is no limit to what we can source, you just need to let us know. We can reach out to our extensive vendor base and find out the source with the quickest delivery.
With trained international sourcing teams supporting from India, Dubai and Houston, you can expect to get the fastest response to your requirements. Our India unit Project Sales Corp (PSC) stocks over a 1000 sku’s of stuff that goes out to the oilfield and services all the drilling contractors, EPC companies in offshore and oilfield services companies. PSC Gulf supplies parts to some of the leading operators in the Middle East. The PSC Houston office works closely with the OEMs to get you the most competitive pricing and the shortest lead time for critical parts.
With a team of 40 people spread across our offices, all focussed on one thing – drilling rig parts- we are just an email or call away.
With over two decades of experience in the drilling spares business in India and Dubai, over 450 suppliers worldwide, of which over 200 are based out of Houston alone, we are the supplier that’s closest to the source for these parts in the United States.
With offices in India, Dubai and US, we can deliver rig spares worldwide.
Lubrication accounts for a small part of the overall maintenance budgets and the right lubricant goes a long way to reduce downtime, improve reliability and enhance equipment life.
Leading bearing manufacturers have conducted studies to find out the reasons for premature bearing failure. More than one-third of bearing failures is due to imperfect lubrication. In many more cases, which cannot be traced directly to imperfect lubrication, it’s still the underlying cause.
Project Sales Corp is pleased to introduce its Sealing Compounds range. We represent one of the most exhaustive range of Sealing Compounds from around the world that finds application in sealing steam and gas turbines, compressors, pumps, gearboxes, flanges and more.
An ideal flanged joint would consist of two, mirror-finish, perfectly flat and parallel surfaces bolted directly together to create a leak-free seal. However, manufacturing processes do not allow for perfect sealing surfaces. Most flange faces have surface irregularities that cannot be sealed without the use of some type of compressible, resilient material or a combination of materials between them to seal the fluid being transferred. This is true even for the most finely machined surfaces as a turbine flange where the surface asperities can create a leak situation.
Slung loads are dangerous. Going close to it exposes one to various injuries, pinch, crush and foot and body injuries. There is tension in the load until it rests in the final position. There are obvious chances of injuring the fingers and hands and getting too close to the red zone where a suspended dropped object could fall on the foot or body. You also expose yourself to lacerations and abrasion when the object you are trying to guide is sharp or rough.
PSC introduces the PSC Guide-it SlingGrab, a simple to use load positioning tool to manage slung loads by using the special head designed for chains and wire rope slings, webbing slings, to grab and manoeuvre the slung loads while it moves to its final position. Concept is simple - if we can keep our hands at a distance while doing tasks like guiding, positioning, pushing, pulling slung loads or doing anything to bring it to its final place – we avoid a “caught between” kind of situation and protect our hands.
Available in 4 lengths and competitively priced, you can now make it a rule, no grabbing slings by hand, always use a PSC Guide-it SlingGrab. Please see attached for more details.
www.pschandsafety.com
www.pschandsfree.com
GasGrab - Project Report on Cylinder Lifting and Benefits with GasGrabProject Sales Corp
In 2007 Bradford University carried out a study of the GasGrab™. The 34 page report that came from this study includes a large amount of technical data that highlights the health and saftey benefits of using GasGrab™ when lifting gas cyclinders.
Click here to download and view the report.
Gasgrab™ is a property of Arrow (Newbury) Ltd and is marketed in India by Project Sales Corp www.pschandsfree.com
PSC is India’s largest manufacturer & exporter of Hands-Free and Hands-Off Safety Tools that enables you to carry out tasks in the oilfield without getting your hands close to the pinch and crush points. PSC hands-free safety tools can help to reduce hand and finger injuries by facilitating safe movement of the load by controlling the load from a distance, without physically touching the load. The product range includes Push/Pull Poles, Anti-Tangle Taglines, Hose Lifters, Lift Assist Pipe Lifting Aids, Slogging Spanner Holders, etc. In 2020-2021 it has exported products to USA, Canada, Africa, Mid-East, South East Asia.
PSC is India’s largest manufacturer & exporter of Hands-Free and Hands-Off Safety Tools that enables you to carry out tasks in the oilfield without getting your hands close to the pinch and crush points. PSC hands-free safety tools can help to reduce hand and finger injuries by facilitating safe movement of the load by controlling the load from a distance, without physically touching the load. The product range includes Push/Pull Poles, Anti-Tangle Taglines, Hose Lifters, Lift Assist Pipe Lifting Aids, Slogging Spanner Holders, etc. In 2020-2021 it has exported products to USA, Canada, Africa, Mid-East, South East Asia.
PSC has invested in stocking the consumables that are required on drilling rigs and is now building up inventory of all Ropes-Soaps-Dopes items. For more information visit us at www.pscrigessentials.com or www.rigconsumables.com or send us an email at rfq(at)projectsalescorp.com
PSC has invested in stocking the consumables that are required on drilling rigs and is now building up inventory of all Ropes-Soaps-Dopes items. For more information visit us at www.pscrigessentials.com or www.rigconsumables.com or send us an email at rfq(at)projectsalescorp.com
PSC has invested in stocking the consumables that are required on drilling rigs and is now building up inventory of all Ropes-Soaps-Dopes items. For more information visit us at www.pscrigessentials.com or www.rigconsumables.com or send us an email at rfq(at)projectsalescorp.com
2. Equipments Lubricated with
Molykote at Vizag Steel
• Hammer Crushers
• Blender Reclaimers
• ID/FD Fans
• Motors
• Pumps
• Vibratory Screens
• Chains
• Hydraulic Cylinders
A Bird Eye View of Visakhapatnam Steel Plant
• Conveyor Bearings with the Thermal Power Plant in the Foreground
• And, many many more
3. Why the customer chose to go for
Molykote Products
• Increasing demands on enhancing production without capacity
expansion
• Downtime had to be avoided
• Unscheduled stoppages had to be avoided
• Reliability had to be increased. Chances for human errors to be
minimized.
• Manpower costs as a %age of total lubrication costs had gone up
due to wage increases.
• Molykote products have a pedigree of proven performance and had
shown excellent results in wherever they were used. Hence, more
products were allowed in when new applications were found.
4. Hammer Crushers
• Conditions – Heavy Shock Loads,
Dust, Vibrations and high loads
• Concerns – Daily relubrication
schedule increases chances of
human errors
• Desired – Weekly Lubrication
Schedule.
• Product Recommended – Molykote
Long-term 2+.
• Results – Relubrication period
extended to weekly within 3 months
of application.
• Volume – 4 x 180 kg drums/ year
5. Blender Reclaimer
• Spherical Roller Bearings
• Concern – Bearings go through a phase of
abrasive wear followed by failure.
• Relubrication Schedule – Daily
• Product Used- Conventional EP Grease
• Product Recommended – Molykote
Longterm 2+
• Current Relubrication Schedule – Once in
5 days without bearing failures. Extension
to 7 days lead to bearing failures. So now
schedule in once in 5 days.
• Used since 2002. 2 x 180 kgs drums /year.
6. Vibratory Screens
• Conditions – Continuous operation,
weekly shutdowns, vibrations, shock
loads.
• Concern – Failure can result in lot of
downtime in the entire plant process
• Desired – More reliable lubrication without
extending relubrication schedule
• Product Tried – Molykote Longterm 2+
• Result – Schedule can be extended to 12 Many screens have extended their
schedule from one week to 45 days.
days. This particular screen in the picture is
the most critical in the plant’s
Sintering Zone.
• Expected Volume - 720 kgs/year
7. Continuous Caster
• Area – Secondary Cassette
Cooling Zone
• Component – Bush Rollers
• Concerns – High temperature with
cooling water washed out grease
and bush sticking with corrosion
• Molykote Product Recommended –
P 40 Paste
• Results – After 220 heats and six Bush Bearings were lubricated
with Molykote P40. With steel mill
months of trials, product’s environment of high temperatures and
performance good. Formal orders cooling water, P 40 Paste is an ideal
product for many applications.
awaited.
8. Torpedo Ladle (SMS - Demag)
• Torpedo Ladle Spherical Sheet (Ladle
carries the hot metal from the BF to the
Converter for Lancing)
• Various products tried by customer
with poor results
• Product Suggested – Molykote Cu
7439 Paste
Spherical sheets subjected
• Results – Good. In use for last 5 years. to oscillation and high temperatures
lubricated now with Molykote Cu 7439
for last 5 years, once during overhaul.
• Volume: 20 kgs/year
9. Other Molykote Products Supplied
• Molykote D Paste
• Molykote M 30 Chain Oil
– Roll Shop Roll Assembly
– Furnace Area Chains
– WRM Compactor Rails
– Rolling Mill Conveyor Bed
– Water Management for Valve
Chains
Assembly
• Molykote 1000 Paste
• Molykote GN + Paste
– Anti-seize applications
– Various assembly
applications at Area Repair • Molykote 111 Compound
Shops
– O ring assembly
• Molykote Z Powder
• DC 4 Compound
– Various dry lubrication
– Electrical Repair Shop
applications in utility plants,
converters and coke ovens.
10. Overall, something to cheer about ☺
• Annual Volumes of Sales to Visakhapatnam Steel Plant:
– Molykote Longterm 2 Plus : 1500 kgs
– Molykote GN Plus Paste : 100 kgs
– Molykote 1000 Paste : 100 kgs
– Molykote 111 Compound : 75 kgs
– Molykote D Paste : 50 kgs
– Molykote Z Powder: 40 kgs
– Molykote M 30 : 250 litres
– Sylgard 170 A&B: 800 kgs
• New Products in 2005
– Molykote G-0106 Sitela 1 : 900 kgs (Will be used for lubrication
of high temperature bearings in SMS, blast furnace mudguns
and slag wrecking machines).