This document discusses various additive manufacturing techniques including 3D printing, droplet formation technologies, and laser engineered net shaping (LENS). It provides details on the LENS process which uses a laser to fuse metal powder layer by layer to build components. Key process parameters for LENS include laser power, powder feed rate, scan speed, and layer thickness. Materials that can be used include stainless steel, tool steel, titanium alloys, and copper. Benefits are repairing and fabricating parts with properties similar to native materials in less time. Applications include injection mold tooling and aerospace components.
Selective Laser Sintering is one of the most used processes of Rapid Prototyping. It is a powder based process where powder of different metals/materials get sintered by LASER.
Selective Laser Sintering is one of the most used processes of Rapid Prototyping. It is a powder based process where powder of different metals/materials get sintered by LASER.
BAHIR DAR UNIVERSITYBAHIR DAR INSTITUTE OF TECHNOLOGY (BiT)FACULTY OF MECHANICAL AND INDUSTRIAL ENGINEERING Rapid Prototyping & Reverse Engineering [MEng6123]
Rapid Prototyping Techniques
Rapid Prototyping Techniques
They can be categorized by material: photopolymer, thermoplastic, and adhesives.
Photopolymer systems start with a liquid resin, which is then solidified by exposure to a specific wavelength of light.
Thermoplastic systems begin with a solid material, which is then melted and fuses upon cooling.
The adhesive systems use a binder to connect the primary construction material
Rapid Prototyping Techniques
The initial state of material can come in either
solid, liquid or powder state
The current range materials include
paper, polymer, nylon, wax, resins, metals and ceramics.
Liquid Based RP Systems
Solidification of a Liquid Polymer
These process involve the solidification of a resin via electromagnetic radiation
There are different processes in this category
Stereolithography (SL)
Liquid Thermal Polymerization (LTP)
Beam Interference Solidification (BIS)
Solid Ground Curing (SGC)
Objet Quadra Process (Objet)
Holographic Interference Solidification
Liquid Based RP Systems
Stereolithography (SL)
Principle of Operation
Patented in 1986,
Started the RP revolution
Developed by 3D Systems, Inc.
Most popular RP methods.
The technique builds 3D models from liquid photosensitive polymers that solidify when exposed to ultraviolet light.
Builds plastic parts a layer at a time by tracing a laser beam on the surface of a vat of liquid photopolymer.
The liquid photopolymer, quickly solidifies wherever the laser beam strikes the surface of the liquid
Effects of Various Material Infiltrants in Sls Processtheijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
Theoretical work submitted to the Journal should be original in its motivation or modeling structure. Empirical analysis should be based on a theoretical framework and should be capable of replication. It is expected that all materials required for replication (including computer programs and data sets) should be available upon request to the authors.
The International Journal of Engineering & Science would take much care in making your article published without much delay with your kind cooperation
The presentation covers all the methods of Rapid protoyping and various aspects related to it.
The Topics covered in the presentation are
1) Droplet Deposition Manufacturing
2) Laminated Object Manufacturing
3) Fused Deposition Modeling
4) Selective Laser Manufacturing
5) Sterolithography
This presentation deals with the rapid prototyping fundamentals, rapid tooling vs conventional tooling and types of RP such as stereolithography,fused deposition modelling , laminated object manufacturing , 3d printing and selective laser sintering.
BAHIR DAR UNIVERSITYBAHIR DAR INSTITUTE OF TECHNOLOGY (BiT)FACULTY OF MECHANICAL AND INDUSTRIAL ENGINEERING Rapid Prototyping & Reverse Engineering [MEng6123]
Rapid Prototyping Techniques
Rapid Prototyping Techniques
They can be categorized by material: photopolymer, thermoplastic, and adhesives.
Photopolymer systems start with a liquid resin, which is then solidified by exposure to a specific wavelength of light.
Thermoplastic systems begin with a solid material, which is then melted and fuses upon cooling.
The adhesive systems use a binder to connect the primary construction material
Rapid Prototyping Techniques
The initial state of material can come in either
solid, liquid or powder state
The current range materials include
paper, polymer, nylon, wax, resins, metals and ceramics.
Liquid Based RP Systems
Solidification of a Liquid Polymer
These process involve the solidification of a resin via electromagnetic radiation
There are different processes in this category
Stereolithography (SL)
Liquid Thermal Polymerization (LTP)
Beam Interference Solidification (BIS)
Solid Ground Curing (SGC)
Objet Quadra Process (Objet)
Holographic Interference Solidification
Liquid Based RP Systems
Stereolithography (SL)
Principle of Operation
Patented in 1986,
Started the RP revolution
Developed by 3D Systems, Inc.
Most popular RP methods.
The technique builds 3D models from liquid photosensitive polymers that solidify when exposed to ultraviolet light.
Builds plastic parts a layer at a time by tracing a laser beam on the surface of a vat of liquid photopolymer.
The liquid photopolymer, quickly solidifies wherever the laser beam strikes the surface of the liquid
Effects of Various Material Infiltrants in Sls Processtheijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
Theoretical work submitted to the Journal should be original in its motivation or modeling structure. Empirical analysis should be based on a theoretical framework and should be capable of replication. It is expected that all materials required for replication (including computer programs and data sets) should be available upon request to the authors.
The International Journal of Engineering & Science would take much care in making your article published without much delay with your kind cooperation
The presentation covers all the methods of Rapid protoyping and various aspects related to it.
The Topics covered in the presentation are
1) Droplet Deposition Manufacturing
2) Laminated Object Manufacturing
3) Fused Deposition Modeling
4) Selective Laser Manufacturing
5) Sterolithography
This presentation deals with the rapid prototyping fundamentals, rapid tooling vs conventional tooling and types of RP such as stereolithography,fused deposition modelling , laminated object manufacturing , 3d printing and selective laser sintering.
CW RADAR, FMCW RADAR, FMCW ALTIMETER, AND THEIR PARAMETERSveerababupersonal22
It consists of cw radar and fmcw radar ,range measurement,if amplifier and fmcw altimeterThe CW radar operates using continuous wave transmission, while the FMCW radar employs frequency-modulated continuous wave technology. Range measurement is a crucial aspect of radar systems, providing information about the distance to a target. The IF amplifier plays a key role in signal processing, amplifying intermediate frequency signals for further analysis. The FMCW altimeter utilizes frequency-modulated continuous wave technology to accurately measure altitude above a reference point.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
NUMERICAL SIMULATIONS OF HEAT AND MASS TRANSFER IN CONDENSING HEAT EXCHANGERS...ssuser7dcef0
Power plants release a large amount of water vapor into the
atmosphere through the stack. The flue gas can be a potential
source for obtaining much needed cooling water for a power
plant. If a power plant could recover and reuse a portion of this
moisture, it could reduce its total cooling water intake
requirement. One of the most practical way to recover water
from flue gas is to use a condensing heat exchanger. The power
plant could also recover latent heat due to condensation as well
as sensible heat due to lowering the flue gas exit temperature.
Additionally, harmful acids released from the stack can be
reduced in a condensing heat exchanger by acid condensation. reduced in a condensing heat exchanger by acid condensation.
Condensation of vapors in flue gas is a complicated
phenomenon since heat and mass transfer of water vapor and
various acids simultaneously occur in the presence of noncondensable
gases such as nitrogen and oxygen. Design of a
condenser depends on the knowledge and understanding of the
heat and mass transfer processes. A computer program for
numerical simulations of water (H2O) and sulfuric acid (H2SO4)
condensation in a flue gas condensing heat exchanger was
developed using MATLAB. Governing equations based on
mass and energy balances for the system were derived to
predict variables such as flue gas exit temperature, cooling
water outlet temperature, mole fraction and condensation rates
of water and sulfuric acid vapors. The equations were solved
using an iterative solution technique with calculations of heat
and mass transfer coefficients and physical properties.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Planning Of Procurement o different goods and services
Unit 5.pptx
1. Unit 5
CO5: Explain the process of printing and beam deposition
Droplet formation technologies-continuous mode-drop on demand mode-
Three Dimensional printing – Advantages- Bioplotter-Beam deposition process:
LENS –process description-Material delivery – Process parameters- Materials-
Benefits – Applications.
2. Droplet Formation Technologies
• The term “Direct Write” (DW) in its broadest sense
can create two- or three-dimensional functional
structures directly onto flat or conformal surfaces in
complex shapes, without any tooling or masks.
• build freeform structures or electronics with feature
resolution in one or more dimensions below 50 μm.
• Create meso-, micro-, and nanoscale structures using
a freeform deposition tool.
• Continuous dispensing, as in (a), has the merits of a
continuous crosssectional area and a wider range of
ink rheologies.
• Droplet dispensing, as in (b), can be done in a very
rapid fashion; however, the deposit cross sections are
discontinuous, as the building blocks are basically
overlapping hemispherical droplet splats, and the
rheological properties must be within a tighter range.
4. Drop-on-Demand ink jetgenerator
Types of materials which have been deposited successfully using
nozzle-based processes.
• Electronic Materials—metal powders (silver, copper, gold, etc.)
or ceramic powders (alumina, silica, etc.) suspended in a liquid
precursor that after deposition and thermal post-processing form
resistors, conductors, antennas, dielectrics, etc.
• Thermoset Materials—adhesives, epoxies, etc. for
encapsulation, insulation, adhesion, etc.
• Solders—lead-free, leaded, etc. as electrical connections.
• Biological Materials—synthetic polymers and natural polymers,
including living cells.
• Nanomaterials—nanoparticles suspended in gels, slurries, etc
5. Metal droplet generator
Metal droplet generator design using wire feed system.
(a) Single droplet jet head. (b) Cluster jet head design.
6. Key benefits and drawbacks of ink-based approaches to DW
Aerosol Jet System. (1) Liquid
material is placed into an atomizer,
creating a dense
aerosol of tiny droplets 1–5 μm in
size. (2) The aerosol is carried by a
gas flow to the deposition head
(with optional in-flight laser
processing).
(3) Within the deposition head, the
aerosol is focused by a second gas
flow and the resulting high-velocity
stream is jetted onto the substrate
creating features as small as 10 μm
in size.
7. Advantages of 3D printing
• Cost reduction
• Less waste
• Reduce production time
• An enhanced competitive advantage
• Reduce errors
• Confidentiality
• Production on demand
8.
9.
10. LASER ENGINEERED NET SHAPING (LENS)
• The LENSTM process builds components in an additive
manner from powdered metals using a Nd:YAG (Neodymium:
Yttrium Aluminium Garnet) laser to fuse powder to a solid as shown
in Figure.
• It is a freeform metal fabrication process - fully dense metal
component is formed.
The LENSTM process comprises of the following steps:
• A deposition head supplies metal powder to the focus of a high powered
Nd:YAG laser beam to be melted.
• The laser is focused on a particular spot by a series of lenses, and a
motion system underneath the platform moves horizontally and laterally
as the laser beam traces the cross-section of the part being produced.
•
When a layer is completed, the deposition head moves up and continues
with the next layer. The process is repeated layer by layer until the part
is completed. The entire process is usually enclosed to isolate the
process from the atmosphere.
• Fabrication process takes place in a low-pressure argon chamber for
oxygen-free operation in the melting zone, ensuring that good adhesion
is accomplished
11.
12. Process Parameters in LENS
• laser output power: 150-500W
• powder feed rate:a suitable feed rate as required for the specific metal
should be selected
• scan speed: If the scan speed is too low, the material is exposed to the laser
longer and more heat is generated and heat affected zone also increases. If the
scan speed is too high, the metal will not melt.
• laser beam diameter: high, the deposition accuracy reduces
• powder particle size:40–150μm is most appropriate
• laser pointer and the deposition point distance:
• raster angle: 30°, 60° or 90°
• layer thickness:The layer thickness depends on the particle size of the
powder too.
13. Build Materials on LENS
• Stainless Steel 316 alloy
• H13 Tool Steel
• Titanium with 6% Aluminum and 4% Vanadium
• Copper
• Inconel
14. Benefits of LENS
• Can be used to repair parts as well as fabricate new ones
• Has a very good granular structure
• Powder forming methods have few material limitations
• Doesn’t require secondary firing operations
• The properties of the material are similar or better than the properties of the
natural materials
• The manufacturing time is reduced with the scope of significant cost benefits
in the production of components.
• Additional savings can be achieved because of efficient material usage as
compared with any other method of material removal.
• LENS is environmental-friendly since hazardous material is contained during
processing in an inert atmosphere.
15. Applications of LENS
• Fabrication and repair of injection
molding tools
• Fabrication of large titanium &
other exotic metal parts for
aerospace applications
• Typical Repair Applications: Low-
wattage repair of titanium
components covers many potential
aerospace and Department of
Défense applications.