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INDUSTRIAL
TRAINING
PRESENTATION
(COLD ROLLED COILS )
Submitted To : - Mrs. Priyanka Mam
CONTENTS
◦ COMPANY PROFILE
◦ PLANT LAYOUT
◦ DETAILS OF CLD
◦ DETAILS OF A.P LINE
◦ PRODUCTS OF JSL
◦ APPLICATIONS OF STAINLESS STEEL
◦ IMPORTANCE OF INDUSTRIAL TRAINING
GENERAL LAYOUT OF ANNEALING
AND PICKLING LINE
JINDAL STAINLESS (HISAR)
LTD
The HISAR plant was established in 1975 when shri
O.P JINDAL ,envisioned a self reliant INDIA for
meeting its stainless steel demand . At that time
stainless steel was no less than a luxury metal and
india was compeletely dependent on the exports to
fulfill the steel requirements of the country .
HISAR plant was intergrated on stratergy of
both,backward and forward integration starting from
minning ,melting ,casting ,hot rolling ,cold rolling and
other values that are additions .today it is a fully
integrated stainless steel plant of india with a capacity
of 800000 tn per year .
Its specialty division caters to the high end protection and
specialty stainless steel requirements of reputed Indian and
International customers.
Company plans to continue as a focus on development of a
new value added stainless steel grades ,process improves
amd customer satisfaction trough developing customized
products as per their requirements.
GENERAL LAYOUT OF THE
PLANT
COLD ROLLED
TECHNOLOGY
Cold rolled
technology refers
to a process where
stainless steel
metal are rolled at
room temperature
rather than being
heated at 1100
degrees celsius.
So STAINLESS
STEEL IS COLD
ROLLED STEEL
is rolled at room
temperature by
passing it through
rollers which
enables shaping
The cold rolled
steel is a
technology
used for
transforming
the carbon
steel into a
standard grade
sheet which
can be used
for various
applications .
WHAT IS ANNEALING AND WHY IT IS
REQUIRED
Annealing is a heat treatment
process which alters the
microstructure of a material to
change its mechanical or
electrical properties. Typically, in
steels, annealing is used to
reduce hardness, increase
ductility and help eliminate
internal stresses. Annealing is
generic term and may refer to
subcritical, intermediate or full
annealing in a variety of
atmosphere.
 REMOVAL OF ANNEALING
OXIDES
 REMOVAL OF CHROMIUM
DEPLETED ZONE
 SHINY SURFACE
PICKLING CONSIST OF 3 ACID
TANKS
• H2SO4 TANK (8-12%)
• MIX ACID TANK-1(HNO3+HF)
• MIX ACID TANK 2( CONC.
HNO3)
WHY PICKLING IS REQUIRED
?
SHOT BLASTING
Shot blasting is
the technique
used to remove
the debris and
irregularities
from concrete
,metal, and other
industrial surface
.
It utilize the
process of
centrifugal blast
whhel that
shoots media
like steel shot
onto the surface
with very high
velocity.
WHY SHOT BLASTING IS
PREFFERED OVER
PICKILING IN MOST CASES
THE MAIN
REASON IS
THAT IN
PICKLING THE
GAUNGE
PARTICLES IS
REMOVED
THROUGH
THE USE OF
ACID WHICH
LEAVES THE
STAINS ON
THE SURFACE
OF THE STEEL
IF THE STEEL
IS LEFT
UNDISTURBED
FOR 2 TO 3
DAYS
WHAT IS STEEL
ROLLING
Rolling is the
technology where
metals and alloys are
rolled ,it is put
through series of
heavy roller . Using
this process , the
thickness of the
material is reduced
and gets the definite
shape. So rolling
steel enables the
sheet ,metal steel to
be produced for the
variety of industrial
purpose, like rolling
steel shapes for
standard structural
sections or special
custom profiles
 GRADE
PROCESS
ED AT AP-2
LINE
300 SERIES
200 SERIES
400 SERIES
Input material for AP
Hot rolled coil from HR division
Cold rolled coils from various lines
Hot rolled coil from cp line with
header end
AP-2 LINE
SPECIFICATION
 Max entry speed 35mpm
 Max process speed -25mpm
 Max exit speed- 35mpm
 Max coil thickness- 5mm
 Min coil thickness- 0.4 mm
 Max coil width- 1270 mm
 Min coil width -500mm
HIGHTLING PROPERTIES OF COLD
ROLLING TECHNOLOGY
Smoother finish
Material hardness is increased
Increase strength up to 20 percent
Reduce grain size of the metal
Higher quality finish
Higher precision than hot rolled products
Smaller production batches
Efficient manufacturing process
APPLICATIONS OF
STAINLESS STEEL
• To apply engineering knowledge learned in
classroom environment in real industrial
situations.
• To expose to professional engineering practices
in the industries.
• To understand the role and responsibilities as well
as code of ethics that engineers should uphold.
• To develop awareness about general workplace
behaviors and build interpersonal skills.
• To prepare professional work records and reports.
• To build rapport and network with future
employers to increase employability.
BENEFITS OF TRAINING
Industrial Training can make the students aware of the Industry
Norms.
The students get to work in a real work environment which can
help them in understanding how an organization works.
It also helps them in knowing the latest happenings in the
industry.
It helps the students in understanding and using the latest
technologies.
Industrial Training can fetch them job offers from good
companies.
The students can get certifications and recommendations from
the company after completion of their training program.
THANK
YOU
Presented By: - UDIT K JAIN
Roll No. :- 190151520063
B. Tech. Elec. And Comm. Engg.
5th Sem

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Udit Training Presentation.pptx

  • 1. INDUSTRIAL TRAINING PRESENTATION (COLD ROLLED COILS ) Submitted To : - Mrs. Priyanka Mam
  • 2. CONTENTS ◦ COMPANY PROFILE ◦ PLANT LAYOUT ◦ DETAILS OF CLD ◦ DETAILS OF A.P LINE ◦ PRODUCTS OF JSL ◦ APPLICATIONS OF STAINLESS STEEL ◦ IMPORTANCE OF INDUSTRIAL TRAINING
  • 3. GENERAL LAYOUT OF ANNEALING AND PICKLING LINE
  • 4. JINDAL STAINLESS (HISAR) LTD The HISAR plant was established in 1975 when shri O.P JINDAL ,envisioned a self reliant INDIA for meeting its stainless steel demand . At that time stainless steel was no less than a luxury metal and india was compeletely dependent on the exports to fulfill the steel requirements of the country . HISAR plant was intergrated on stratergy of both,backward and forward integration starting from minning ,melting ,casting ,hot rolling ,cold rolling and other values that are additions .today it is a fully integrated stainless steel plant of india with a capacity of 800000 tn per year .
  • 5. Its specialty division caters to the high end protection and specialty stainless steel requirements of reputed Indian and International customers. Company plans to continue as a focus on development of a new value added stainless steel grades ,process improves amd customer satisfaction trough developing customized products as per their requirements.
  • 6. GENERAL LAYOUT OF THE PLANT
  • 7. COLD ROLLED TECHNOLOGY Cold rolled technology refers to a process where stainless steel metal are rolled at room temperature rather than being heated at 1100 degrees celsius. So STAINLESS STEEL IS COLD ROLLED STEEL is rolled at room temperature by passing it through rollers which enables shaping
  • 8. The cold rolled steel is a technology used for transforming the carbon steel into a standard grade sheet which can be used for various applications .
  • 9. WHAT IS ANNEALING AND WHY IT IS REQUIRED Annealing is a heat treatment process which alters the microstructure of a material to change its mechanical or electrical properties. Typically, in steels, annealing is used to reduce hardness, increase ductility and help eliminate internal stresses. Annealing is generic term and may refer to subcritical, intermediate or full annealing in a variety of atmosphere.
  • 10.  REMOVAL OF ANNEALING OXIDES  REMOVAL OF CHROMIUM DEPLETED ZONE  SHINY SURFACE PICKLING CONSIST OF 3 ACID TANKS • H2SO4 TANK (8-12%) • MIX ACID TANK-1(HNO3+HF) • MIX ACID TANK 2( CONC. HNO3) WHY PICKLING IS REQUIRED ?
  • 11. SHOT BLASTING Shot blasting is the technique used to remove the debris and irregularities from concrete ,metal, and other industrial surface . It utilize the process of centrifugal blast whhel that shoots media like steel shot onto the surface with very high velocity.
  • 12. WHY SHOT BLASTING IS PREFFERED OVER PICKILING IN MOST CASES THE MAIN REASON IS THAT IN PICKLING THE GAUNGE PARTICLES IS REMOVED THROUGH THE USE OF ACID WHICH LEAVES THE STAINS ON THE SURFACE OF THE STEEL IF THE STEEL IS LEFT UNDISTURBED FOR 2 TO 3 DAYS
  • 13. WHAT IS STEEL ROLLING Rolling is the technology where metals and alloys are rolled ,it is put through series of heavy roller . Using this process , the thickness of the material is reduced and gets the definite shape. So rolling steel enables the sheet ,metal steel to be produced for the variety of industrial purpose, like rolling steel shapes for standard structural sections or special custom profiles
  • 14.  GRADE PROCESS ED AT AP-2 LINE 300 SERIES 200 SERIES 400 SERIES Input material for AP Hot rolled coil from HR division Cold rolled coils from various lines Hot rolled coil from cp line with header end AP-2 LINE SPECIFICATION  Max entry speed 35mpm  Max process speed -25mpm  Max exit speed- 35mpm  Max coil thickness- 5mm  Min coil thickness- 0.4 mm  Max coil width- 1270 mm  Min coil width -500mm
  • 15. HIGHTLING PROPERTIES OF COLD ROLLING TECHNOLOGY Smoother finish Material hardness is increased Increase strength up to 20 percent Reduce grain size of the metal Higher quality finish Higher precision than hot rolled products Smaller production batches Efficient manufacturing process
  • 17.
  • 18. • To apply engineering knowledge learned in classroom environment in real industrial situations. • To expose to professional engineering practices in the industries. • To understand the role and responsibilities as well as code of ethics that engineers should uphold. • To develop awareness about general workplace behaviors and build interpersonal skills. • To prepare professional work records and reports. • To build rapport and network with future employers to increase employability.
  • 19. BENEFITS OF TRAINING Industrial Training can make the students aware of the Industry Norms. The students get to work in a real work environment which can help them in understanding how an organization works. It also helps them in knowing the latest happenings in the industry. It helps the students in understanding and using the latest technologies. Industrial Training can fetch them job offers from good companies. The students can get certifications and recommendations from the company after completion of their training program.
  • 20.
  • 21. THANK YOU Presented By: - UDIT K JAIN Roll No. :- 190151520063 B. Tech. Elec. And Comm. Engg. 5th Sem