Two decades ERP

“Opportunities and pitfalls with ERP
programmes in large organizations”

                               Patrick Dewilde
                           Nestlé GLOBE CIO-Office
             Projects Portfolio Management Services

                                  CONFENIS 2012
My 1991 – 2012 ERP journey
           Saint-Gobain
           Norske Hydro
           Rentokil
           Arcelor
           Siemens
           Campina
           Agfa
           Nestlé
           InBev
           NMBS
                 10 “environments” – 7 SAP-centric
9/21/2012                2 Decades ERP – Copyright P. Dewilde   2
Technology fit
10 Get Rights
                                        Concept Validation




                                                              Business-IT Governance
                IT Change absorption
                                        Build Effectiveness

                                       Testing Completeness

                                         Learning Impact

                                         Data Readiness

                                         Stabilization Cost

                                           Sustainability
3 year application & technology
                              strategy is a must
           Core and Edge

           Next release syndrome

           Marketing hype versus sound references

           Account management of the Technology
            partner

       Technology fit         2 Decades ERP – Copyright P. Dewilde   4
9/21/2012
Global Master Data
Global                         MDR
                                                   e-recruiting            Payroll & TM             Report


                        Common Master Data          Central User              Global
                                                                                                    Audit
                              SDR                  Administration              HR




                                                                    Finance




                                                                                                              System Integration
                                      Restitution                                         EBP
               Portal




                                      (EUR only)
Regional
/ Zone                                                                 Supply Operations Systems
                        Commercial Ops Systems

                                              DP                         SNP / PPDS             Supply Ops.
                          CRM                                              GATP

                          SEM /        Commercial Ops
                           BIW                                            3rd Party WMS



Local / Sub                                                    Reporting
Regional
   9/21/2012                                 2 Decades ERP – Copyright P. Dewilde                                      5
Beware the lack of experience…

               The world is flat

               Specialization versus minimum handovers

               White raves

               Benchmark and internal management


 Build Effectiveness                2 Decades ERP – Copyright P. Dewilde   6
9/21/2012
Testing Completeness   2 Decades ERP – Copyright P. Dewilde   8
9/21/2012
Sending Fukushima to Mars

               From smart ass to fool proof testing

               Stabilize and automate

               Copy production (often !)

               Synergize with learning effort


Testing Completeness                  2 Decades ERP – Copyright P. Dewilde   9
9/21/2012
Bridge the middle management gap


   Bottom-up and top-down

   Multi-channel

   Repeatability

   Internalize and promote-to-academy

     Learning Impact         2 Decades ERP – Copyright P. Dewilde   10
9/21/2012
Data : expect the unexpected…

               Impose cleanliness & accuracy thresholds

               Process and Data owners

               Repeatability (again!)

               Apply LEAN data processes …


     Data Readiness                      2 Decades ERP – Copyright P. Dewilde   11
9/21/2012
SKUs & Recipes & Specifications & Raw materials...




                            5240722
                KitKat Chunky Single (24x55g)




9/21/2012         2 Decades ERP – Copyright P. Dewilde   12
The Day After

    Strict withdrawal

    Bug-fix fast track

    Minimize externals – Invest in new young
     joiners

    Clear RACI between Business and IT

    Stabilization Cost        2 Decades ERP – Copyright P. Dewilde   13
 9/21/2012
1 single Go-Live

 Santiago HO                                                   Iquique
                                                               Antofagasta DC
                                                               Copiapó
 Macul Factory                                                 La Serena DC
                                                               Viña del Mar DC
 Maipú Factory                                                 Macul DC
                                                                   I/C Logistic Operator
 Graneros Factory                                              Quilicura-Santiago DC / Lourdes
                                                               Maipú DC
 San Fernando Factory                                          Petcare DC (from April/1st)
                                                               Talca
 Los Angeles Factory                                           Concepción DC
                                                               Temuco DC
 Osorno Factory                                                P.Montt DC
                                                               P. Arenas DC
 Llanquihue Factory



 9/21/2012              2 Decades ERP – Copyright P. Dewilde                        14
Manuf Mexicali
                                          DC Hermosillo   DC Obregón                                                          Manuf      (14)
                                                                           DC Monterrey
                        DC Mexicali          Purina
                                                DC Chihuahua                                                                  DC’s        (42)
                                                                                 DC Monterrey Purina

                                                                     DC León                                                  HO            ( 1)
                                                                                          DC San Luis Potosí
                                                      DC Torreón
                                                                                                                     Total Sites Nestle Mexico

                                                                                           Manuf Querétato: Evaporated Milk
           DC Tijuana
                                                                                               DC Querétaro
            Purina
                                                                                                  DC Querétaro Purina
  DC
Tijuana
                                                                                                  Manuf Nestlé - Purina
                                                                                                      Cuautitlan                           DC
                                                                                                                                         Cancún
                                                                                                              DC Cuautitlan Purina
DC La Paz
                                                                                                         DC DF Sur                    DC Mérida
 DC Culiacán
                                                                                                        DC Tequesquinahuac
                                                                                                                         DC Mérida
     DC Los Cabos
                                                                                                        Manuf Tlaxcala     Purina
                           DC LAGOS
                                                                                                          Manuf Coatepec
 Manuf Lagos: F&B,
  IceCream & CPW                                                                                              DC Coatepec
                        DC Guadalajara
                                                                                                          DC Veracruz
                            DC Guadalajara
DC Vallarta
                                Purina                                                                 DC Coatzacoalcos
 Manuf. Ocotlán
                                                                                                       DC Puebla
  Manuf Toluca: Coffee, FoodServices &                                                                                         DC Villahermosa
              Chocolates
                                                                                                                          DC Villahermosa Purina
   DC TOLUCA
                                                                                                                                     DC Tuxtla
          DC Morelia                                Head Office                                                             Manuf Chiapa de Corzo
              DC Naucalpan                                                                                                   DC Chiapa de Corzo
      9/21/2012                                        2 Decades ERP – Copyright P. Dewilde
                                                                                              Manuf Santa María
                                                                                                                                       15
                                   DC Ixtapa       DC Acapulco       DC Cuernavaca               DC Manantiales               DC Tapachula
The toughest journey is after Go-Live

               From Program to Line organization

               Accountable Key-users and Process-owners

               Change flexibility versus Compliance

               99.8%


        Sustainability             2 Decades ERP – Copyright P. Dewilde   16
9/21/2012
IT Change Agenda can be huge…
                                    3-tier approach : Global – Zone – Market
                                     Reducing Data Centres from 80 to 4(+1)
                           Reducing Implementation & Support Centres to 5
                             Introducing Follow-the-Sun + Offshore factories
                                                          Partial outsourcing
                         Country focus limited to connected applications only
                         Centralized purchasing decisions + global contracts
                       Application and Solution resources report to Business
            New SLAs and new cost allocation mechanisms (% of Net Sales)


             IT Change absorptionCopyright P. Dewilde
                          2 Decades ERP –                                17
9/21/2012
Embed ERP inside Business Program
Current                                      Market                                              Future
                    Benefits                                                  Benefits
Business                                                                                        Business
 Model         Process convergence               Data                                            Model
                                              convergence           GLOBE
                                                                    Template
                 Tactical commercial             Volume          implementation                   Market
                      initiatives               reduction                                       processes
                                Process elimination / rationalisation
  Market
processes

              A number of processes will migrate from Market to
                                                                                                Regional
                      Regional or Global organisation                                           processes
                         Shared Services Processes
Regional                       e.g Shared Services implementation
processes
                                 Regionalized Processes
             e.g. Tax optimisation, Demand & Supply Planning,Strategic Planning,
                        Factory Rationalisation, Logistics Rationalisation
                                                                                                  Global
  Global
                                     Global processes                                           processes
processes
                          e.g Global Purchasing, Strategic planning


 Business-IT Governance
                                                         2 Decades ERP – Copyright P. Dewilde        18
ERP Technology impact

People / Experience / Skills
                                                         Technology fit
Governance / ChangeMgmt

                                                       Concept Validation




                                                                                  Business-IT Governance
                               IT Change absorption
                                                       Build Effectiveness

                                                      Testing Completeness

                                                        Learning Impact

                                                         Data Readiness

                                                        Stabilization Cost

                                                          Sustainability
                                                                             19
Thank you !


            patrick.dewilde@nestle.com


9/21/2012   2 Decades ERP – Copyright P. Dewilde   20

Two decades ERP by Patrick Dewilde

  • 1.
    Two decades ERP “Opportunitiesand pitfalls with ERP programmes in large organizations” Patrick Dewilde Nestlé GLOBE CIO-Office Projects Portfolio Management Services CONFENIS 2012
  • 2.
    My 1991 –2012 ERP journey  Saint-Gobain  Norske Hydro  Rentokil  Arcelor  Siemens  Campina  Agfa  Nestlé  InBev  NMBS 10 “environments” – 7 SAP-centric 9/21/2012 2 Decades ERP – Copyright P. Dewilde 2
  • 3.
    Technology fit 10 GetRights Concept Validation Business-IT Governance IT Change absorption Build Effectiveness Testing Completeness Learning Impact Data Readiness Stabilization Cost Sustainability
  • 4.
    3 year application& technology strategy is a must  Core and Edge  Next release syndrome  Marketing hype versus sound references  Account management of the Technology partner Technology fit 2 Decades ERP – Copyright P. Dewilde 4 9/21/2012
  • 5.
    Global Master Data Global MDR e-recruiting Payroll & TM Report Common Master Data Central User Global Audit SDR Administration HR Finance System Integration Restitution EBP Portal (EUR only) Regional / Zone Supply Operations Systems Commercial Ops Systems DP SNP / PPDS Supply Ops. CRM GATP SEM / Commercial Ops BIW 3rd Party WMS Local / Sub Reporting Regional 9/21/2012 2 Decades ERP – Copyright P. Dewilde 5
  • 6.
    Beware the lackof experience…  The world is flat  Specialization versus minimum handovers  White raves  Benchmark and internal management Build Effectiveness 2 Decades ERP – Copyright P. Dewilde 6 9/21/2012
  • 7.
    Testing Completeness 2 Decades ERP – Copyright P. Dewilde 8 9/21/2012
  • 8.
    Sending Fukushima toMars  From smart ass to fool proof testing  Stabilize and automate  Copy production (often !)  Synergize with learning effort Testing Completeness 2 Decades ERP – Copyright P. Dewilde 9 9/21/2012
  • 9.
    Bridge the middlemanagement gap  Bottom-up and top-down  Multi-channel  Repeatability  Internalize and promote-to-academy Learning Impact 2 Decades ERP – Copyright P. Dewilde 10 9/21/2012
  • 10.
    Data : expectthe unexpected…  Impose cleanliness & accuracy thresholds  Process and Data owners  Repeatability (again!)  Apply LEAN data processes … Data Readiness 2 Decades ERP – Copyright P. Dewilde 11 9/21/2012
  • 11.
    SKUs & Recipes& Specifications & Raw materials... 5240722 KitKat Chunky Single (24x55g) 9/21/2012 2 Decades ERP – Copyright P. Dewilde 12
  • 12.
    The Day After  Strict withdrawal  Bug-fix fast track  Minimize externals – Invest in new young joiners  Clear RACI between Business and IT Stabilization Cost 2 Decades ERP – Copyright P. Dewilde 13 9/21/2012
  • 13.
    1 single Go-Live Santiago HO Iquique Antofagasta DC Copiapó Macul Factory La Serena DC Viña del Mar DC Maipú Factory Macul DC I/C Logistic Operator Graneros Factory Quilicura-Santiago DC / Lourdes Maipú DC San Fernando Factory Petcare DC (from April/1st) Talca Los Angeles Factory Concepción DC Temuco DC Osorno Factory P.Montt DC P. Arenas DC Llanquihue Factory 9/21/2012 2 Decades ERP – Copyright P. Dewilde 14
  • 14.
    Manuf Mexicali DC Hermosillo DC Obregón Manuf (14) DC Monterrey DC Mexicali Purina DC Chihuahua DC’s (42) DC Monterrey Purina DC León HO ( 1) DC San Luis Potosí DC Torreón Total Sites Nestle Mexico Manuf Querétato: Evaporated Milk DC Tijuana DC Querétaro Purina DC Querétaro Purina DC Tijuana Manuf Nestlé - Purina Cuautitlan DC Cancún DC Cuautitlan Purina DC La Paz DC DF Sur DC Mérida DC Culiacán DC Tequesquinahuac DC Mérida DC Los Cabos Manuf Tlaxcala Purina DC LAGOS Manuf Coatepec Manuf Lagos: F&B, IceCream & CPW DC Coatepec DC Guadalajara DC Veracruz DC Guadalajara DC Vallarta Purina DC Coatzacoalcos Manuf. Ocotlán DC Puebla Manuf Toluca: Coffee, FoodServices & DC Villahermosa Chocolates DC Villahermosa Purina DC TOLUCA DC Tuxtla DC Morelia Head Office Manuf Chiapa de Corzo DC Naucalpan DC Chiapa de Corzo 9/21/2012 2 Decades ERP – Copyright P. Dewilde Manuf Santa María 15 DC Ixtapa DC Acapulco DC Cuernavaca DC Manantiales DC Tapachula
  • 15.
    The toughest journeyis after Go-Live  From Program to Line organization  Accountable Key-users and Process-owners  Change flexibility versus Compliance  99.8% Sustainability 2 Decades ERP – Copyright P. Dewilde 16 9/21/2012
  • 16.
    IT Change Agendacan be huge… 3-tier approach : Global – Zone – Market Reducing Data Centres from 80 to 4(+1) Reducing Implementation & Support Centres to 5 Introducing Follow-the-Sun + Offshore factories Partial outsourcing Country focus limited to connected applications only Centralized purchasing decisions + global contracts Application and Solution resources report to Business New SLAs and new cost allocation mechanisms (% of Net Sales) IT Change absorptionCopyright P. Dewilde 2 Decades ERP – 17 9/21/2012
  • 17.
    Embed ERP insideBusiness Program Current Market Future Benefits Benefits Business Business Model Process convergence Data Model convergence GLOBE Template Tactical commercial Volume implementation Market initiatives reduction processes Process elimination / rationalisation Market processes A number of processes will migrate from Market to Regional Regional or Global organisation processes Shared Services Processes Regional e.g Shared Services implementation processes Regionalized Processes e.g. Tax optimisation, Demand & Supply Planning,Strategic Planning, Factory Rationalisation, Logistics Rationalisation Global Global Global processes processes processes e.g Global Purchasing, Strategic planning Business-IT Governance 2 Decades ERP – Copyright P. Dewilde 18
  • 18.
    ERP Technology impact People/ Experience / Skills Technology fit Governance / ChangeMgmt Concept Validation Business-IT Governance IT Change absorption Build Effectiveness Testing Completeness Learning Impact Data Readiness Stabilization Cost Sustainability 19
  • 19.
    Thank you ! patrick.dewilde@nestle.com 9/21/2012 2 Decades ERP – Copyright P. Dewilde 20