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Total quality management
Presented To:
Dr. Aamir Mirza
Jamia Hamdard
Delhi
Presented By :
Shaikh Asif Jamil
M.Pharm 2nd Sem
Pharmaceutics
Department
1
ORIGIN
 Total quality management was created around the time of the First
World War. Large-scale manufacturers were impacted by World War II,
which resulted in the creation of low-quality goods on a regular basis.
 Manufacturers have deployed quality engineers and quality inspectors
into the manufacturing lines and floors to address this quality issue.
The involvement of quality inspectors during batch processing helped
to reduce the number of non-compliances, failures, and deviations,
resulting in improved quality
2
 Following the First World War, it became regular practice to inspect the quality of manufactured
goods.
 KAIZEN, is another notion of Total Quality Management. The Japanese pioneered the concept of
gradual improvement. 'Small changes can be made quickly, easily, and continuously without any
significant investment,' was the idea behind this concept.
 'Kaizen' by the Japanese, which means a regular habit of thinking up fresh ideas
3
 In the 1980s, the need for enhanced product quality became more apparent, and it was accepted
that the United States was falling behind several developing countries, most notably Japan, in terms
of product quality.
 In the 1920s, Bell Labs statistician Walter A. Shewhart devised a series of strategies to eliminate
quality flaws. In 1931, he published "Economic Control of Quality," which is today regarded a
pioneering.
 In the 1940s, another statistician, Joseph M. Juran, coined the term "Pareto analysis." According to
him, a relatively small number of reasons account for 80% of all quality issues.
4
Gather list of
problems
Encourage
solution and
choose the idea
Test the solution
Regularly measure
and analyse the
results
If successful
adopt the
solution
Repeat on
ongoing basis
Get employees
involved
5
THE TERM
 Quality is also referred to as "what the consumer wants. TQM an organizational approach that
focuses on quality as an overarching goal, aimed at the prevention of defects than detection of
defects.
 If products are not of appropriate quality then they could be result in severe adverse effects or even
death of the consumers or patients.
 Initially concept of total quality control is used that quality is assured just on basis of quality
control parameter .
6
 TQM stands for "to fulfil the customer's quality expectations." This is the quality that
is centered on the consumer.
 TQM can alternatively be characterized as value for money, ease of use, customer
happiness, and a commitment to quality.
 concept of TQM involves building quality in a pharmaceutical product as it involve
complete records such as standard operating procedures for every step, validation
records, master formula records and batch production records ,etc.
 TQM stands for "to fulfil the customer's quality expectations." This is the quality that
is centered on the consumer.
7
Product
Processes
Work
company
Teamwork
Ability to learn
responsibility
Inclusion of-
Costumer
Employee
suppliers
8
Need of ‘TQM’
 In the pharmaceutical industry, quality has become an extremely essential concern.
 The globe has come together and introduced the notion of current Good Manufacturing
Procedures to improve the scope of quality and harmonize quality practices all around (cGMP).
 Because of the efforts of many regulatory authorities around the world, there has been a
growing awareness of the importance of pharmaceutical product quality.
9
 Maintaining medication quality is critical since drugs and pharmaceutical items are provided
directly to customers, and poor medicine quality is not only a health threat, but also a waste of
money for both the government and individuals.
 As a result, the pharmaceutical industry's most significant goal is to adopt an effective quality
policy. Total quality management (TQM) can efficiently attain quality.
 TQM plays an important role in the pharmaceutical sector, from the inception of the industry
through the safety of the marketed drug till it is consumed.
10
DEFINITION
 TQM is defined by the International Organization for Standards (ISO) 8402:1994 as “ A management
approach for an organization, centered on quality, based on the participation of all its members and
aiming at long-term success through customer satisfaction and benefits to all members of the
organization and society.“
 According to American society of quality “Total Quality Management describes a management
approach to long term success through customer’s satisfaction”
 According to British standards institution 7850-1:1992 it is defined, “A management philosophy and
company practices that aim to harness the human and material resources of an organization in the
most effective way achieve the objectives of the organization”
11
Key Elements of TQM approach
Focus on customers
The organization's most important
responsibility is to identify its
customers (internal and external).
Customers of the drug product
may be external customers, while
workers of the company may be
internal customers.
Organizations should think about
and focus on each and every
customer's expectations,
Employee
involvement
Because quality is the
responsibility of every employee,
the organisation must utilise each
employee's experience and
knowledge in the process of
quality improvement
The organisation must involve all
employees and urge them to
participate actively in this
movement so that they may
contribute to the improvement of
quality.
Continual
improvement
Improving quality and maintaining
it is a never-ending process in
which each person consistently
contributes to the improvement of
company performance, process
yield, and product or service
attributes.
The goal of continuous
improvement is to increase quality
at regular intervals and sustain it.
12
 The TQM is built on the principles of ethics, integrity, and trust to improve openness, fairness, and
sincerity. Every employee can participate in TQM, and everyone should contribute fresh TQM ideas
and concepts
13
• It is represented by
organizational and individual
ethics, and is similar to two
sides of a coin.
Organizational ethics are set
of rules that all employees
must follow when
performing their jobs.
1Ethics
• principles, values, fairness, commitment
to the facts, and sincerity are all
examples of integrity.The expectations of
the client deserves to be met.
2 Integrity
• Integrity and ethical behavior are the
foundations of trust.
Trust encourages complete engagement
from all members,
and TQM cannot be implemented
without it.
3 Trust
14
• Employee training focuses on improving
• interpersonal skills, teamwork, problem
solving, decision
• making, job management performance
analysis and
• improvement, business economics, and
technical abilities
4
Training
• Teamwork is a fundamental component of
TQM for a successful business, and as a
result, problems will be solved faster and
more effectively. Teams also help to improve
processes and operations on a more
permanent basis
5 Team
work
15
• . To give focus, clarity,and direction to increase
quality, a supervisor must grasp TQM and
present an inspiring vision,
strategies,philosophies, beliefs, and goals.
6 Leadership
• Communication is defined as the proper and
complete understanding of ideas among all
members of a company, suppliers, and
customers ,it also builds a level of trust between
them ,it breaks down barriers between
departments and allows dealing with customers
and suppliers in a more professional manner
7
Communication
16
• Good performers can be
recoznised infront of departments,
on performance boards, or in front
of top management in a variety of
ways (award banquets,plaques,
trophies), places (good performers
can berecognised in front of
departments, on performance
boards,or in front of top
management), and times (award
banquets,plaques, trophies
8
Recognition
17
Key benefits of TQM
 Improves reputation by locating and resolving flaws and issues.
 Employee morale is improved as a result of added responsibilities, teamwork, and involvement in
TQM decisions.
 Reduced waste means fewer defective items and no need for a separate quality control inspector,
lowering costs
18
Causes of failure in implementing TQM
 Putting all of one's attention on short-term financial success at the expense of system improvement
 To manage the underlying processes, Quality Improvement necessitates a shift in thinking
 Managers interfering with teamwork.
 Procedures and processes that are sloppy
 TQM approach is not well understood.
 The organizational structure has many layers.
 insufficient training and education
19
conclusion
20
TQM is the most effective method for pharmaceutical quality control. Many regulatory bodies
strongly advise it, but it is still not fully applied in all businesses, particularly in India. Because India is
one of the world's top exporters of pharmaceutical items, thorough TQM adoption is critical in the
Indian setting. Despite significant progress in product development for real-time online production and
packaging monitoring, the majority of industries' low use of these technologies remains a key source of
worry.
The implementation of quality management systems in pharmaceutical industry isvery essential in order to
deliver a quality, safety and zero defect product at an economical rate.Also in order to minimize the mishaps
or dangerous contaminations in a pharmaceutical products.
references
 1. Bhaskar Mazumdar, 2011, Total Quality Management in Pharmaceuticals: A Review,
 International Journal of PharmTech Research, Vol. 3, No. 1, PP 365-375
 2. S Bhandari and Ashish Baldi, 2014, Total Quality Management of Pharmaceuticals: Recent
 Approaches and Advancements, Advance Research in Pharmaceuticals and Biologicals, Vol. 4
 (II), pp 655-663
 3. Setu Patel, 2016, Total Quality Management, The need of the hour for Pharmaceutical Industry,
 Asian Journal of Pharmaceutical technology & Innovation, 04 (19), 71-78
 4. Priyambada Pandye, 2018, Quality Management System in Drug Industry: A Review,
 Biomedical journal of Scientific & Technical Research, Vol. 02, Issue I, 2177-2179
 5. Parwesh Saini, 2014, Pharmacy Education: TQM, International Journal of Pharmacy & Life
 Sciences, 5 (4), 3440-3451
 6. Jyoti Mittal and Shweta Singh, 2012, State of Total Quality Management in Pharmaceutical
 Industry: Literature Review, International Journal of Marketing and Technology, Vol. 2, Issue 3,
 82-91
 7. Reham M Haleem, 2015, Quality in the Pharmaceutical Industry- A Literature Review, SaudiPharmaceutical Journal, 23, 463-469
 8.A REVIEW OF TOTAL QUALITYMANAGEMENT IN PHARMACEUTICALINDUSTRIES by 1Madhavi E. Kadam,2Prof. Dhwani Bhavsar1Student,2Professor1Faculty of
Management Studies,1Parul University, Vadodara,Gujrat, India 21

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TQM.pptx

  • 1. Total quality management Presented To: Dr. Aamir Mirza Jamia Hamdard Delhi Presented By : Shaikh Asif Jamil M.Pharm 2nd Sem Pharmaceutics Department 1
  • 2. ORIGIN  Total quality management was created around the time of the First World War. Large-scale manufacturers were impacted by World War II, which resulted in the creation of low-quality goods on a regular basis.  Manufacturers have deployed quality engineers and quality inspectors into the manufacturing lines and floors to address this quality issue. The involvement of quality inspectors during batch processing helped to reduce the number of non-compliances, failures, and deviations, resulting in improved quality 2
  • 3.  Following the First World War, it became regular practice to inspect the quality of manufactured goods.  KAIZEN, is another notion of Total Quality Management. The Japanese pioneered the concept of gradual improvement. 'Small changes can be made quickly, easily, and continuously without any significant investment,' was the idea behind this concept.  'Kaizen' by the Japanese, which means a regular habit of thinking up fresh ideas 3
  • 4.  In the 1980s, the need for enhanced product quality became more apparent, and it was accepted that the United States was falling behind several developing countries, most notably Japan, in terms of product quality.  In the 1920s, Bell Labs statistician Walter A. Shewhart devised a series of strategies to eliminate quality flaws. In 1931, he published "Economic Control of Quality," which is today regarded a pioneering.  In the 1940s, another statistician, Joseph M. Juran, coined the term "Pareto analysis." According to him, a relatively small number of reasons account for 80% of all quality issues. 4
  • 5. Gather list of problems Encourage solution and choose the idea Test the solution Regularly measure and analyse the results If successful adopt the solution Repeat on ongoing basis Get employees involved 5
  • 6. THE TERM  Quality is also referred to as "what the consumer wants. TQM an organizational approach that focuses on quality as an overarching goal, aimed at the prevention of defects than detection of defects.  If products are not of appropriate quality then they could be result in severe adverse effects or even death of the consumers or patients.  Initially concept of total quality control is used that quality is assured just on basis of quality control parameter . 6
  • 7.  TQM stands for "to fulfil the customer's quality expectations." This is the quality that is centered on the consumer.  TQM can alternatively be characterized as value for money, ease of use, customer happiness, and a commitment to quality.  concept of TQM involves building quality in a pharmaceutical product as it involve complete records such as standard operating procedures for every step, validation records, master formula records and batch production records ,etc.  TQM stands for "to fulfil the customer's quality expectations." This is the quality that is centered on the consumer. 7
  • 9. Need of ‘TQM’  In the pharmaceutical industry, quality has become an extremely essential concern.  The globe has come together and introduced the notion of current Good Manufacturing Procedures to improve the scope of quality and harmonize quality practices all around (cGMP).  Because of the efforts of many regulatory authorities around the world, there has been a growing awareness of the importance of pharmaceutical product quality. 9
  • 10.  Maintaining medication quality is critical since drugs and pharmaceutical items are provided directly to customers, and poor medicine quality is not only a health threat, but also a waste of money for both the government and individuals.  As a result, the pharmaceutical industry's most significant goal is to adopt an effective quality policy. Total quality management (TQM) can efficiently attain quality.  TQM plays an important role in the pharmaceutical sector, from the inception of the industry through the safety of the marketed drug till it is consumed. 10
  • 11. DEFINITION  TQM is defined by the International Organization for Standards (ISO) 8402:1994 as “ A management approach for an organization, centered on quality, based on the participation of all its members and aiming at long-term success through customer satisfaction and benefits to all members of the organization and society.“  According to American society of quality “Total Quality Management describes a management approach to long term success through customer’s satisfaction”  According to British standards institution 7850-1:1992 it is defined, “A management philosophy and company practices that aim to harness the human and material resources of an organization in the most effective way achieve the objectives of the organization” 11
  • 12. Key Elements of TQM approach Focus on customers The organization's most important responsibility is to identify its customers (internal and external). Customers of the drug product may be external customers, while workers of the company may be internal customers. Organizations should think about and focus on each and every customer's expectations, Employee involvement Because quality is the responsibility of every employee, the organisation must utilise each employee's experience and knowledge in the process of quality improvement The organisation must involve all employees and urge them to participate actively in this movement so that they may contribute to the improvement of quality. Continual improvement Improving quality and maintaining it is a never-ending process in which each person consistently contributes to the improvement of company performance, process yield, and product or service attributes. The goal of continuous improvement is to increase quality at regular intervals and sustain it. 12
  • 13.  The TQM is built on the principles of ethics, integrity, and trust to improve openness, fairness, and sincerity. Every employee can participate in TQM, and everyone should contribute fresh TQM ideas and concepts 13 • It is represented by organizational and individual ethics, and is similar to two sides of a coin. Organizational ethics are set of rules that all employees must follow when performing their jobs. 1Ethics
  • 14. • principles, values, fairness, commitment to the facts, and sincerity are all examples of integrity.The expectations of the client deserves to be met. 2 Integrity • Integrity and ethical behavior are the foundations of trust. Trust encourages complete engagement from all members, and TQM cannot be implemented without it. 3 Trust 14
  • 15. • Employee training focuses on improving • interpersonal skills, teamwork, problem solving, decision • making, job management performance analysis and • improvement, business economics, and technical abilities 4 Training • Teamwork is a fundamental component of TQM for a successful business, and as a result, problems will be solved faster and more effectively. Teams also help to improve processes and operations on a more permanent basis 5 Team work 15
  • 16. • . To give focus, clarity,and direction to increase quality, a supervisor must grasp TQM and present an inspiring vision, strategies,philosophies, beliefs, and goals. 6 Leadership • Communication is defined as the proper and complete understanding of ideas among all members of a company, suppliers, and customers ,it also builds a level of trust between them ,it breaks down barriers between departments and allows dealing with customers and suppliers in a more professional manner 7 Communication 16
  • 17. • Good performers can be recoznised infront of departments, on performance boards, or in front of top management in a variety of ways (award banquets,plaques, trophies), places (good performers can berecognised in front of departments, on performance boards,or in front of top management), and times (award banquets,plaques, trophies 8 Recognition 17
  • 18. Key benefits of TQM  Improves reputation by locating and resolving flaws and issues.  Employee morale is improved as a result of added responsibilities, teamwork, and involvement in TQM decisions.  Reduced waste means fewer defective items and no need for a separate quality control inspector, lowering costs 18
  • 19. Causes of failure in implementing TQM  Putting all of one's attention on short-term financial success at the expense of system improvement  To manage the underlying processes, Quality Improvement necessitates a shift in thinking  Managers interfering with teamwork.  Procedures and processes that are sloppy  TQM approach is not well understood.  The organizational structure has many layers.  insufficient training and education 19
  • 20. conclusion 20 TQM is the most effective method for pharmaceutical quality control. Many regulatory bodies strongly advise it, but it is still not fully applied in all businesses, particularly in India. Because India is one of the world's top exporters of pharmaceutical items, thorough TQM adoption is critical in the Indian setting. Despite significant progress in product development for real-time online production and packaging monitoring, the majority of industries' low use of these technologies remains a key source of worry. The implementation of quality management systems in pharmaceutical industry isvery essential in order to deliver a quality, safety and zero defect product at an economical rate.Also in order to minimize the mishaps or dangerous contaminations in a pharmaceutical products.
  • 21. references  1. Bhaskar Mazumdar, 2011, Total Quality Management in Pharmaceuticals: A Review,  International Journal of PharmTech Research, Vol. 3, No. 1, PP 365-375  2. S Bhandari and Ashish Baldi, 2014, Total Quality Management of Pharmaceuticals: Recent  Approaches and Advancements, Advance Research in Pharmaceuticals and Biologicals, Vol. 4  (II), pp 655-663  3. Setu Patel, 2016, Total Quality Management, The need of the hour for Pharmaceutical Industry,  Asian Journal of Pharmaceutical technology & Innovation, 04 (19), 71-78  4. Priyambada Pandye, 2018, Quality Management System in Drug Industry: A Review,  Biomedical journal of Scientific & Technical Research, Vol. 02, Issue I, 2177-2179  5. Parwesh Saini, 2014, Pharmacy Education: TQM, International Journal of Pharmacy & Life  Sciences, 5 (4), 3440-3451  6. Jyoti Mittal and Shweta Singh, 2012, State of Total Quality Management in Pharmaceutical  Industry: Literature Review, International Journal of Marketing and Technology, Vol. 2, Issue 3,  82-91  7. Reham M Haleem, 2015, Quality in the Pharmaceutical Industry- A Literature Review, SaudiPharmaceutical Journal, 23, 463-469  8.A REVIEW OF TOTAL QUALITYMANAGEMENT IN PHARMACEUTICALINDUSTRIES by 1Madhavi E. Kadam,2Prof. Dhwani Bhavsar1Student,2Professor1Faculty of Management Studies,1Parul University, Vadodara,Gujrat, India 21