Insights Success introduce “The 10 Most Valuable CNC Manufacturing Companies” in 2018, in order to assist businesses to choose their right CNC manufacturing companies. who have flaunted some excellent CNC manufacturing companies which provides utmost quality of product.
Messung celebrated its 40th anniversary last year. A year of tough challenges as the world battled the pandemic, faced widespread disease and untimely death, and lived through trying lockdowns and restrictions.
It was a tough time for all, and Messung was no exception. Yet today, as Messung nears its 41st anniversary, it can proudly claim to have made 2021-22 a meaningful year.
The term Industry 4.0 was mentioned for the first time in Germany, in 2011, as a proposal for the development of a new concept of economic policy based on high-tech strategies .
These technologies are changing the role of employees and the work they do, allowing interactions between the different elements of the industrial company, throughout the value chain, since suppliers to customers.
Messung celebrated its 40th anniversary last year. A year of tough challenges as the world battled the pandemic, faced widespread disease and untimely death, and lived through trying lockdowns and restrictions.
It was a tough time for all, and Messung was no exception. Yet today, as Messung nears its 41st anniversary, it can proudly claim to have made 2021-22 a meaningful year.
The term Industry 4.0 was mentioned for the first time in Germany, in 2011, as a proposal for the development of a new concept of economic policy based on high-tech strategies .
These technologies are changing the role of employees and the work they do, allowing interactions between the different elements of the industrial company, throughout the value chain, since suppliers to customers.
Cynoteck is a dynamic and professional IT services provider that serves enterprises and individuals, helping them meet the challenges of the global economy. We offer services in the area of CRM Consultation and implementation, Application development, Mobile application development, Web development & Offshore Development. Our experienced Project Managers apply a mature development methodology, continuously exceeding our client’s business expectations, and ensuring the success of off-shoring projects. We have expertise ranging from consulting on business and technology to creating innovative technology solutions. Our vision shapes the culture at Cynoteck, which lays a strong emphasis on innovation and thought process.
Industry X.0 - Realizing Digital Value in Industrial Sectorsaccenture
Industry X.0 is a new way for manufacturing to operate. At its heart are highly intelligent, interconnected products and ecosystems that create a fully digital value chain, supplemented by new core innovation competences and deep cultural change. Learn more: https://accntu.re/2wKLK4m
Industry 4.0's Impact on the Deskless WorkerAndonix
The current and future impact of Industry 4.0 technologies on the deskless worker in the manufacturing industry. A summary of how technology can create value for forward-thinking organizations.
Technology-led innovation is releasing trapped value, disrupting every company and industry. Responding to the present is a requirement for survival. Leading in the new is the formula for success.
Our Industry X.0 demonstrations at Hannover Messe 2019 will showcase a five-step journey showing how our IX0 framework enables the transformation of entire industries, brought to life by real industry examples. Learn more.
The attached presentation was given to the CMAA Fellows and looks at emerging trends affecting the enginering and construction industry. Three top trends are identified and include: - Capital Efficiency - Capital Certainty - Schedule Certainty Other trends are categorized and outlined and encompass: - Labor & Safety - Equipment - Materials - Construction Means & Methods - Business & Contracting - Legal Issues & Frameworks - Risks - Technologies - New Ideas - Continuing Challenges
In this month's Water Industry Process Automation & Control (WIPAC) Monthly for May 2017 we give you three fantastic articles on
The adoption of the Smart Water Industry
Measuring Flow in part full pipes using the radar method from Area Velocity Specialists, Nivus.
A Technical paper on the evaluation of solid state reference electrode junction materials for ISEs.
All of this plus this month's news from the Water Industry with reference to instrumentation, process automation, control & the general Smart Water Industry
The Most Innovative Automation Companies_compressed.pdfinsightssuccess2
The latest edition of The Most Innovative Automation Companies To Watch 2022 highlights the crown leader, Shoy Andrews, the Founder and Managing Partner of Multitech Automation, reinventing the automated systems industry.
In the issue of “The 10 Most Advanced Industrial Automation Companies”, we have presented the leading companies in the Industrial Automation industry, delivering hi-tech and supremely advanced automated products and services.
Cynoteck is a dynamic and professional IT services provider that serves enterprises and individuals, helping them meet the challenges of the global economy. We offer services in the area of CRM Consultation and implementation, Application development, Mobile application development, Web development & Offshore Development. Our experienced Project Managers apply a mature development methodology, continuously exceeding our client’s business expectations, and ensuring the success of off-shoring projects. We have expertise ranging from consulting on business and technology to creating innovative technology solutions. Our vision shapes the culture at Cynoteck, which lays a strong emphasis on innovation and thought process.
Industry X.0 - Realizing Digital Value in Industrial Sectorsaccenture
Industry X.0 is a new way for manufacturing to operate. At its heart are highly intelligent, interconnected products and ecosystems that create a fully digital value chain, supplemented by new core innovation competences and deep cultural change. Learn more: https://accntu.re/2wKLK4m
Industry 4.0's Impact on the Deskless WorkerAndonix
The current and future impact of Industry 4.0 technologies on the deskless worker in the manufacturing industry. A summary of how technology can create value for forward-thinking organizations.
Technology-led innovation is releasing trapped value, disrupting every company and industry. Responding to the present is a requirement for survival. Leading in the new is the formula for success.
Our Industry X.0 demonstrations at Hannover Messe 2019 will showcase a five-step journey showing how our IX0 framework enables the transformation of entire industries, brought to life by real industry examples. Learn more.
The attached presentation was given to the CMAA Fellows and looks at emerging trends affecting the enginering and construction industry. Three top trends are identified and include: - Capital Efficiency - Capital Certainty - Schedule Certainty Other trends are categorized and outlined and encompass: - Labor & Safety - Equipment - Materials - Construction Means & Methods - Business & Contracting - Legal Issues & Frameworks - Risks - Technologies - New Ideas - Continuing Challenges
In this month's Water Industry Process Automation & Control (WIPAC) Monthly for May 2017 we give you three fantastic articles on
The adoption of the Smart Water Industry
Measuring Flow in part full pipes using the radar method from Area Velocity Specialists, Nivus.
A Technical paper on the evaluation of solid state reference electrode junction materials for ISEs.
All of this plus this month's news from the Water Industry with reference to instrumentation, process automation, control & the general Smart Water Industry
The Most Innovative Automation Companies_compressed.pdfinsightssuccess2
The latest edition of The Most Innovative Automation Companies To Watch 2022 highlights the crown leader, Shoy Andrews, the Founder and Managing Partner of Multitech Automation, reinventing the automated systems industry.
In the issue of “The 10 Most Advanced Industrial Automation Companies”, we have presented the leading companies in the Industrial Automation industry, delivering hi-tech and supremely advanced automated products and services.
The 10 Most Admired HVAC Solution Providers”, issue highlights the paramount HVAC service providers in the industry to assist the readers in choosing the right HVAC solution provider.
Insights Success has nominated, “The 10 Most Disruptive Automation Companies to Watch, 2018" who are conventional industry leaders with dedicates automation solutions that helps industries to modernize its process globally.
Indian 3D Printing Network brings to you, the first edition of India's first and only report on the Additive Manufacturing industry of India - the India AM Report.
This report includes insights from 35+ experts from the Indian stakeholder ecosystem including machine manufacturers, research institutes, service bureaus and end users. The report has been validated from various checkpoints including primary research, secondary research, import data, OEMs and industry experts.
This edition of this annual comprehensive report maps the growing Indian Additive manufacturing industry. It is conceptualised to provide a credible reference point for the manufacturing industry in India and international companies, looking to invest in the Indian Additive Manufacturing landscape.
https://amtechexpo.in/learn-at-amtech/india-am-report/
The India AM Report 2019 is based on our in-depth understanding of the Indian AM industry and comprehensive market research. This included primary research - detailed interviews with 35+ industry experts selected from the Additive Manufacturing supply chain and end consumers.
The 10 most innovative artificial intelligence companiesMerry D'souza
In the issue of The 10 Most Innovative Artificial Intelligence Companies, we have presented the bigger AI solutions provider, who have accomplished trademark by providing best-in-class AI solutions and are well equipped for continuing the Tech sectors’ future.
The latest edition of Fastest Growing MSMEs In India 2022, highlights the prime leader Mr. Rajesh Kumar Gupta, MD of Sefar India, who provides a leading international manufacturing industry working with precision fabrics that are made up of monofilaments and serving through Indian Industrial filtration demands.
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Technology and business both have the golden touch; they just don’t change into gold whatever they touch but something more valuable than gold. They are revolutionizing each and every element of our lives. The latest technological and business achievements have triggered unexpected trends with broader impact on very human aspect. And in 2019, we expect drastic exponential changes in every possible direction. Advanced tech like AI will transform the entire industries, making way for infinite business opportunities.
In this latest edition, we will focus on such future thinking companies and their revolutionizing services that are changing the face of business sector.
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The latest edition of The Best Bio Technology Companies in India highlights the prime leader Dr. Vinodkumar Patil, Founder of Dyna Biotech, developing advanced biotech tools for the global market.
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The 10 most valuable cnc manufacturing companies
1. September 2018
Delivering Customized Laser Solutions with High-Quality Standards and Safety
THE10MOST
VALUABLE
MANUFACTURING
COMPANIES
CTURINGMANUFACTURINGCTURING
CNC
Nilesh Ramani
Director
Industry 4.0
Smart Factory:
The New
Frontier in the
Manufacturing
Industry
Expert’s View
Point
Analytics: A trend
for the future of
Manufacturing
2.
3.
4. Editorial
Embracing
Technological
Innovation for
Excellence
echnologicalinnovation is changing the way that we do business. It changes
Tthe way that we create impact, how we work effectively and efficiently and
how we measure our success. The changing tech landscape creates immense
opportunityandchallenges,andwhatthepossibilitiesareforthefuture.
India’s large population of engineers, cost competitiveness, and skilled workers are
driving the growth of the manufacturing industry. It is emerging as a favorite
destination for global manufacturers to set up their manufacturing plants. Strong
Government Initiatives such as 'Make in India’, ‘Foreign Direct Investments’ and
favorablegovernmentpolicieshavefurtheraidedthegrowthofthisindustry.
According to independent reports, it is contributing to seventeen percent of real
GDP and employing about twelve percent of India’s labor force. India is becoming
one of the most lucrative options for manufacturing industry to prosper.
ManufacturingholdsthekeypositionintheIndianeconomy. Revenuesinthissector
have risen from US$ 26.5 billion to US$ 43.5 billion at a CAGR of 5.66 percent
duringFY08-17.
Technology and innovation is the key to expand the manufacturing base in the
country. It is increasing India's presence in the global market. Innovation in product
and process has received a boost due to growing research and development. Indian
manufacturing sector is now replete with innovation has become outstanding
illustration globally. Technological development is the most fundamental factor
which fostering the growth of this sector. The Indian manufacturing industry has
recognized the significance of industry 4.0 and has now made it part of its long-
standing business strategy. Various tech giants, as well as SMEs, are embracing the
new-age technologies to achieve excellence in product manufacturing. A recent
trend such as smart factory is attracting domestic as well international players of
manufacturing.
With its strong performance, the Indian economy has been able to instill confidence
in a larger sector of business. The industry overcomes all challenges and adapts
numerous immediate changes like an implementation of GST and industry 4.0.
Now, the key expectation from the government is to create the stable and clear
policyenvironmentthatcanfacilitatelong-termbusiness andinvestmentplanning.
Abhijeet kakde
Abhijeet kakde
6. Component 4.0
Cloud Manufacturing:
A New Trend in the
Manufacturing Industry
Production Intel
The Stance and
Revolution
of CNC Machines
28
Delivering Customized Laser Solutions
with High-Quality Standards and Safety
Industry 4.0
Smart Factory:
The New Frontier
in the Manufacturing
Industry
Articles
8
34
40
Cover Story
7. G3S Components
Manufacturing and Supplying
Precision Engineering
Components and Assemblies
Hurco India
Pioneer of CNC
Machine Tool Technology
Modular Profile
Machineries
Pioneer of Manufacturing
International
Standard Machinery
Did You Know?
Unbelievable Facts about
Indian Manufacturing Sector
Most People Didn’t Know
C O N T E N T S
GINDUMAC INDIA
Offering World-class
Products and
Services for CNC
Machining Processes
INTERVIEW
WITH
INSIGHTS
SUCCESS
Analytics: A trend
for the future
of Manufacturing
Expert’s View Point
16
3820 26
22 32
8. The Zest for Quality and Customer Satisfaction
10MOST
THE
VALUABLE
CNC MANUFACTURING COMPANIES
“Quality is Everyone’s Responsibility”- Edwards Deming, American Engineer
Manufacturing process is made up of long chain of separate as well as complex activities. Quality is the key
factor to establish a successful business and plays crucial role in the production process.it is continues process
which requires combined efforts of whole team. Manufactures are needed to ensure that quality is maintained
at every stage of production.
In this edition, we introduce “The 10 Most Valuable CNC Manufacturing Companies” in 2018, in order to
assist businesses to choose their right CNC manufacturing companies. Assessing the scenario in versatile
perceptions our magazine, has brought light into the companies, who have flaunted some excellent CNC
manufacturing companies which provides utmost quality of product. This list will lessen the search of
organization that has perfect CNC Manufacturing companies.
In this issue, we have specially featured Scantech Laser Pvt. Ltd., as cover story. Scantech Laser is providing
custom-made solutions into a wide range of laser applications in diverse fields like automobiles, medical,
pharmaceuticals, electronics, semiconductors, fabrication, and many others.
Hurco India Pvt. Ltd has been leading the industry in CNC machine tool technology providing end to end
solution to customers with the help of a wide range of manufacturing products. G3S Components is an ISO
9001:2008 certified company which manufactures and supplies precision engineering components and
assemblies. Modular Profile Machineries Pvt. Ltd is delivering industrial automation solutions and
machinery of international standards to manufacturing companies. Haas Automation India Pvt. Ltd. offers a
full line of American-made high performance products for all machining needs. Electronica HiTech Machine
Tools is pioneer in manufacturing of CNC Lathes, Electric Discharge and Wire Electric discharge machines
TaeguTec Noida is a leading supplier of modern machining solutions to a wide variety of industries such as
automotive, mold and die, aerospace, power generation and many others. Raltech Precision Engineering Pvt.
Ltd. is a High Tech CNC Machine Shop recognized for its engineering capabilities and management
excellence. Walter Tools India Pvt Ltd is leading metalworking company offers a wide range of precision
tools for milling, turning, drilling and threading applications. Macpower CNC Machines is one of the India’s
fastest growing CNC manufacturing Companies providing the best manufacturing solutions in order of
technological excellence.
We also have GINDUMAC INDIA Pvt. Ltd as interview with insights success. GINDUMAC INDIA Pvt.
Ltd. is offering high-quality machinery, full services and best prices to metal working and plastics processing
manufacturers in India.
Our in-house editors have come up with some adroitly written articles such as The Stance and Revolution of
CNC Machines, Smart Factory: The New Frontier in the Manufacturing Industry, and Cloud
Manufacturing:A New Trend in the Manufacturing Industry.
We have included article like Analytics: A trend for the future of Manufacturing written by Siddhi Sachin
Pise, Managing Partner of Micro Precision.
It’s time to flip the pages and enjoy technological experience with a feeling of reading pleasure.
9.
10. Delivering Customized Laser Solutions
with High-Quality Standards and Safety
We used advanced laser
technology and best-sourced
materials from world’s renowned
companies to ensure durability,
reliability and high efficiency
of products
Cover Story
10MOST
THE
VALUABLE
CNC MANUFACTURING COMPANIES
12. department which has a direct effect on the global revenue
earning of the company. He has taken active leadership in
developing and enhancing the process to achieve the
company’s goals and vision in India.
Excellence in Providing Laser Solutions
Scantech Laser is worldwide known for its technical
innovations in various fields of custom laser applications.
While buying custom laser applications it is important to
understand the needs first. The company is very well known
for the customer-centric approach, where machines are
tailored as per client’s specification for quality production
and cost-effectiveness. Apart from custom laser machine
manufacturing it also offers a wide range of machines like
laser marking machines, laser welding machine, laser-
drilling machine, and laser cutting machine according to
client’s requirement.
Being one of the reputed global laser machine
manufacturing companies, Scantech laser has contributed in
the growth of many industries including electrical,
pharmaceutical, textile, jewelry, automobile, and many
other heavy engineering industries. Scantech is closely
associated with many laser job shops. Apart from serving
global clients with latest laser products and applications, the
company also provides support services in hardware,
software, spares, and design. The company believes in
placing customer’s needs at the forefront while
manufacturing their laser applications by spending valuable
time with customers, mapping customer needs, and
urgency.
Time is changing and so is the world’s outlook
towards India.India is emerging as the new hotspot
destination in Asia for companies to set up their
manufacturing plants. With the assistance of strong
government initiatives and business plans, the Indian
manufacturing sector is continuously rising to the greater
heights. Today, many industrial segments require precision,
improved quality, and quick turnaround of their
manufacturing processes with minimal human interference.
These can be accelerated by modern technologies. One of
the most efficient technologies in this era is the laser
technology, owing to tremendous power, flexibility, speed,
and best quality of execution. Laser technology is widely
used in diverse fields ranging from automobile to medical,
electronics to semiconductors, diamond to jewelry, and
among many others.
By seeing the massive but unexplored potential of laser
industry, was established in 1991Scantech Laser Pvt. Ltd.
to fulfill needs of the manufacturing industry. G.S. Parkhe
industrial merit prize winner (1998) for indigenous
developing laser system, Scantech has processed over five
hundred laser applications and has ten patents for various
types of laser machines. With ,technical experience core
competency and cost-effectiveness, , the company is poised
to deliver the to their clients.highest quality laser products
Trailblazers of Scantech Laser
Naren Shikarkhane, Founder, Chief Technologyand
officer at Scantech Laser is charting the course for the
future of the company. With his extensive knowledge of
laser technology, Naren marked his presence all over the
globe. He is listed in the Marquis who’s who in science and
engineering for US publication. He is also the member of
the Optical Society of America and the Indian Laser
Association. Naren has authored many technical papers
which have been published in leading professional journals.
He attributes his company’s success to its dedicated staff.
He proudly says that the main reason behind all the growth
of the company is its dedicated employees and that is what
helps them to differentiate from any other company.
Nilesh Ramani Directoris the at Scantech who
contributed in the company with his progressive thought
process and guidance to expand its operations on a global
scale. Nilesh has extensive shop floor training experience in
practical applications of laser processes. He has combined
his industrial experience and learning to educate and advise
their clients to enhance productivity and reduce cost
through effective application of laser processes. He is
accountable for Scantech’s design and development
We firmly believe
in offering the best
solutions, ethical
guidance, proficient
training, and bother
free service
14. Stand-out in a High Tech World
Scantech has been using the latest laser technology since its
inception. The company is working towards building their
organization based on technical capabilities which creates
their unique standpoint in the industry.
Scantech’s Proclean Laser cleaning technology provides an
environmentally safe and very economical method to
improve the processes of cleaning, surface preparation, and
paint removal. Proclean meets customer’s specific
requirement in all ranges from heavy-duty, production
intensive applications to regular processes. Proclean does
not affect the base material and helps in the quick
evacuation of grease, epoxy, paints, dust, rust etc. It can be
applied to processes like paint stripping, selective paint
removal, degreasing, mold cleaning, oxide cleaning and
many more.
Scantech’s ScanCut five-axis laser cutting machine offers
high adaptability and accuracy over an extensive range of
complex laser applications. ScanCut is designed for three-
dimensional profile cutting along with the capability of
cutting two-dimensional sheet metal cutting using five-axis
Laser control. It has a quick setup time, able to adopt any
changes in drawing quickly. It is highly recommended and
used as a product by the automotive, aerospace and
shipbuilding industry.
Scantech’s 3D Laser Marking helps in marking on curved
or inclined or irregular shapes with precision. The marking
is done without the movement of the 3rd axis or Z axis.
High speed and high precision can be achieved via this. It is
a clean and safe process which is controlled via software to
give precise output.
Laser cladding is a processing technique used for adding
one material to the surface of another in a controlled
manner. Replacing worn components, modifying or
repairing parts often is a heavy on cost and time-consuming
process. For laser cladding, Scantech’s Proclad is the
perfect and economical solution. ProClad uses two methods
of cladding using powder feeder and wire feeder. It can be
used in various processes including die mold repairs, ship
component repairs, aerospace component repairs, oil and
gas industry components, repairs of bearing shafts & seats,
cylinder liners and pins, hydraulic shafts, mining
equipment, forestry and agricultural equipment etc.
Creating Unique Standpoint in the Industry
Innovation is crucial, but the flawless execution is
something which brings success to a company. Scantech is
known for providing the best laser solutions using advanced
laser technology and best-sourced materials from world-
renowned companies to ensure durability, reliability and
high efficiency of the products. It provides proficient
training and free services to their clients. The company has
built every part of the machine in the house and offers
fabrication job shops to their clients.
Scantech has first indigenous laser head, OROS, and laser
marking on the fly systems in India. Scantech is the first
player in the Indian market who introduces fiber laser
marking machine high-speed laser masking technologyand .
It also has the first in India. Thelaser hardening systems
company is working with fastest laser cutting speed, highest
accuracy micro cutting, and finest laser welding to deliver
cost-effective solutions.
Being the pioneer in custom laser manufacturing, Scantech
is providing the best and reliable laser systems as per the
requirements of clientele. The company’s dedicated service
team giving timely and fortified service to the customers.
The company’s service team is the major highlight of the
company’s business values. It is standing strong and steady
in Asian as well as African continents. Scantech’s research
and development team are continuously working on
machine efficiency of the clients.
A Look into Future
In addition to being a renowned laser manufacturing
company, Scantech aims to be the number one solution
provider for the custom build laser systems across the
globe. The company is dedicated to develop, manufacture
and supply customized laser solutions with experienced and
advanced in-house research and development team while
maintaining high quality, standard, and safety. With
expertise in laser technology, Scantech has been developing
things which are still in the minds of the people.
Our customer-centric
approach involves
manufacturing of laser
applications as per the
client’s requirement
16. Read it FirstRead it First
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17. ManagementCompany Name
Electronica HiTech
Machine Tools
electronicahitech.com
S. R. Pophale
Chairman
Electronica HiTech Machine Tools is pioneer in manufacturing
of CNC Lathes, Electric Discharge and Wire Electric discharge
machines.
G3S Components
g3s-india.com
Ashish Kulkarni
Managing Director
G3S Components is an ISO 9001:2008 certified company which
manufacture and supply precision engineering components and
assemblies.
Haas Automation India
haascnc.com
Terrence Miranda
Managing Director
Hurco India
hurco.com
Sanjib Chakraborty
Managing Director
Hurco India Pvt Ltd has been leading the industry in CNC
machine tool technology providing end to end solution to
customers with the help of a wide range of manufacturing
products.
Modular Profile
Machineries (MPMPL)
datron.co.in
Naib Hariprasad
Founder & CEO
Modular Profile Machineries Pvt Ltd is delivering industrial
automation solutions and machinery of international standards
to manufacturing companies.
Raltech Precision
Engineering
raltech.in
Ralph Thomas Pereira
Managing Director
Raltech Precision Engineering Pvt. Ltd., is a High Tech CNC
Machine Shop recognized for its engineering capabilities and
management excellence.
Scantech Laser
scantechlaser.com
Nilesh Ramani
Director
Scantech Laser providing custom-made solutions into a wide
range of laser applications in diverse fields like automobiles,
medical, pharmaceuticals, electronics, semiconductors,
fabrication, and many others.
TaeguTec Noida
taegutec-india.com
Lakshmikanthan
Krishnan
Managing Director
Walter Tools India
walter-tools.com
Jyotsna Rajesh
Sharma
Managing Director
Haas Automation offers a full line of American-made high
performance products for all machining needs.
TaeguTec is a leading supplier of modern machining solutions
to a wide variety of industries such as automotive, mold and die,
aerospace, power generation and many others.
Macpower CNC
Machines
macpowercnc.com
Rupesh Mehta
Manging Director
Macpower CNC Machines is one of the India’s fastest growing
CNC manufacturing Companies providing the best
manufacturing solutions in order of technological excellence.
Brief
10MOST
THE
VALUABLE
CNC MANUFACTURING COMPANIES
Walter AG is leading metalworking company offers a wide
range of precision tools for milling, turning, drilling and
threading applications.
18. anufacturing sector has emerged as one of the
Mhigh growth sectors in India. According to
independent report, India is expected to become
the fifth largest manufacturing country in the world by the
end of year 2020. With the assistance of strong government
initiatives and business plans, the Indian manufacturing
sector seems to be on the right track. GINDUMAC INDIA
Pvt. Ltd. is offering high- quality machinery, full services
and best prices to metal working and plastics processing
manufacturers in India.
In an interview with Insights Success, the management
team of GINDUMAC INDIA Pvt. Ltd. gave some insightful
answers highlighting the influences made by the company
to take manufacturing industry to next level.
1. Kindly brief us about the company and what kind of
services/products the company provides to their
clients.
GINDUMAC stands for “Global Industrial Machinery
Cluster” and is leading trading company in the
international CNC machinery market. Founded in
Germany, the GINDUMAC Group operates globally
with subsidiaries in Germany, Spain and India. In India
our operations are led by the GINDUMAC INDIA Pvt.
Ltd. with main offices in Vadodara and Mumbai. We
provide Indian manufacturers with a full portfolio of
high-quality products and services for best CNC
machining processes: Used metal working, sheet metal
processing and plastics processing machines, New
GINDUMAC FIBER LASER Cutting machines,
Metalix CAD/CAM Software, MACHINE SPECTOR
Real-Time Monitoring Software, Tooling and
Engineering Service.
2. What was underlying bedrock idea behind the
incorporating the company? And brief us about the
initial struggles which company went through?
GINDUMAC INDIA Pvt. Ltd. has been founded as a
merge out of German GINDUMAC GmbH and Indian
Heta Services Pvt. Ltd. joining forces to make
machinery trading in India a fair, transparent and
economical experience.
HetaServices, has been a leading and well-known
company for machinery trading and engineering
services in India for more than 20 years. GINDUMAC
GmbH has become a leading trading company in
international trading operations by using state-of-the-art
technology and data-driven solutions to make
machinery trading as easy as possible.
The idea behind the incorporation of GINDUMAC
INDIA Pvt. Ltd. was to combine both parties’ strengths
for better value proposition under a strong German
brand GINDUMAC.
Operations as GINDUMAC INDIA Pvt. Ltd. have been
hassle-free since the beginning. We manage very well to
use synergies in connecting European and Indian
business operations meanwhile responding to local
market needs.
Offering World-class Products and Services
for CNC Machining Processes
Interview with Insights Success
16 September 2018|
19. 3. Brief us about the Founder/CEO of the company?
Please share with his/her major contribution towards
the development of the company. What kind of
ethics, principles and manner of working does he/she
observes while running the business?
At GINDUMAC INDIA Pvt. Ltd. we have been leading
the company since day one as a strong director’s team.
Behind the foundation and operations of GINDUMAC
INDIA Pvt. Ltd. there is four strong personalities:
Pradeep Patel, Director of GINDUMAC INDIA Pvt.
Ltd., Pankaj Patel, Country Manager India at
GINDUMAC GmbH, Janek Andre, CEO
GINDUMAC Group and Benedikt Ruf, MD
GINDUMAC Group.
We strongly believe that our companies’ success is the
sum of all our individual talents and strengths which
lead us to a prosperous future development of
GINDUMAC. Pradeep Patel and Pankaj Patel as
directors for our Indian operations are doing a great job
with our whole, highly motivated team here in India. We
see ourselves as a digital company driving business
operations with state-of-the-art technology and data-
driven solutions in connection with best services. Our
company culture is based on “the movement” idea,
continuously building up a strong network of machinery
enthusiasts and working on the future of machinery
trading.
4. Mention some of the awards, achievements,
recognitions and clients' feedback that are notable to
you.
We have recently founded GINDUMAC INDIA Pvt.
Ltd. as one important milestone to extend and
strengthen our activities in India. At the same time, we
have managed to form a global group out of
GINDUMAC teams in Europe and India. One of our
most important achievements is that we successfully
establish a connection between our Indian and global
17September 2018|
20. operations. This gives us access to provide Indian
manufacturers with high-quality machines and
customized engineering solutions as best package for
their manufacturing processes.
5. Which latest laser technology GINDUMAC INDIA
Pvt. Ltd use for the laser system manufacturing?
What is the latest advancement in this industry?
For laser cutting machining processes we see the future
in fiber laser cutting applications. Highly accurate,
flexible and economical due to low electric power
consumption. Easy to operate at highest efficiency.
Overall, concrete Industry 4.0 and IIOT (industrial
internet of things) applications as well as platform
based, digital processes will bring new value to the
Indian manufacturing industry. That is why we are
using a proprietary online platform for trading
operations on www.gindumac.in and have launched
MACHINE SPECTOR, a real-time monitoring solution
for manufacturers. MACHINE SPECTOR adds new
digital abilities to used machines and connects them
with the new requirements of Industry 4.0. It connects
all types of used machines with new ones. Special
gateways and sensor technology enable a fully
connected machine park – from conventional to CNC
machinery. All pre-defined performance data is
accessible in one digital dashboard giving full data
control.
6. Being a laser System Manufacturing Company what
is your contribution in CNC industry?
Under the GINDUMAC brand, we offer new high-
efficient Fiber Laser Cutting Machines from 500 to
4000W laser output power and up to 25mm max.
cutting depth. All machines are provided in a best price
and best service package to ensure the maximum
success for our clients. Using a GINDUMAC FIBER
LASER Cutting Machine gives manufacturers low
electric power consumption, high reliability up to
100,000 laser hours, high speed up to 18m/min and
high precision due to a quality servo motor and gearing
system. It is considered for Small Foot Print, Entry
level machine with combination of high speed and
reliability for lower thickness. It can be alternative of
Turret punching machine. Great machine for Inhouse
fabrication application for OEM product manufacturers
and entry level Sub-Contractors.
7. Kindly brief us about your strategies to tackle the
competition in your sector. What steps are you
taking to ensure that you continue to grow and
develop?
Follow a clear focus on steadily improving our products
and services for our customers. This is how we mainly
deal with competitive environments – working on best
product and service offers for our customers. As growth
drivers we clearly see investing in online marketing
channels to increase awareness, extending business
networks to strengthen our positioning and to use
digital technology to ensure most efficient processes.
8. What are the benefits gained by your clients while
doing business with you?
We are passionate about CNC machining. This drives us
every day to understand very well what our customers
need to run cost-efficient and high-output
manufacturing processes. Working with GINDUMAC
always means to start a fair, transparent and economical
business relationship. In addition, working with
GINDUMAC is more than just business – it is
innovating in a positive and fun environment to boost
mutual success – personally and professionally.
All machines of international and local manufacturers
are available on www.gindumac.in. With a few clicks
visitors can digitally request a quote, schedule a visit,
make a counteroffer or contact the Indian team
directly via WhatsApp for further information. We
support our customers to grow their businesses by
offering the best equipment and technical service they
need – and this for the best prices in the market.
9. What can be expected from your company in the
upcoming years? Brief us about the future goals of
the company.
We want to grow with our customers in India. Customer
satisfaction and long-term relationships with our clients
are most important for us. In general, our goal is to
build up a strong brand in India and increase our market
share. We continuously investing in technology to bring
new value to our products, services and processes.
Expanding service offers is one of our most important
investment priorities. GINDUMAC stands for the easy
way to sell and buy machinery. In the upcoming years
we will direct all our effort to fulfill this promise for
Indian manufacturers.
In a growing Indian economy using digital technologies
and data intelligence is one key factor if you want to
grow business operations. Our digital tools, our
international network and our global and local trading
competence give us the right power to strengthen high
quality supply of used machines and service excellence
for our Indian clients.
More about GINDUMAC India Pvt. Ltd. on
www.gindumac.in
18 September 2018|
21.
22. India is emerging as the next most popular
manufacturing market in Asia after China. It has set
benchmarks in the international market with respect to
quality in the manufacturing. According to independent
reports, revenues in this sector have risen from US$ 26.5
billion to US$ 43.5 billion at a CAGR of 5.66 percent
during FY08-17. Technological advancements, foreign
direct investment, and strong government initiatives are the
key factors which are driving the growth of the
manufacturing sector.
With an objective to offer competitive manufacturing and
sourcing solutions to global clients G3S Components Pvt.
Ltd. was established in 2008 to manufacture and supply
precision engineering components and assemblies. The
company is using the state of the art technologies to deliver
best in class components with timely delivery and
competitive pricing.
The Techno-commercial Leader of G3S Components
With over two decades of experience in supply
management, product development, and international
business Ashish Kulkarni is the Managing Director of
G3S Components. Ashish has completed his graduation in
mechanical engineering and later completed his MBA in
Marketing. Working with different industries and business
domains has given him the immense expertise to establish
G3S components. In 2008, He has established G3S with
Chrisian Gauthier who has four decades of experience in
machining, sheet metal, subcontracting, and business
development. He has traveled extensively all over the world
and has a solid network of the suppliers.
Santosh oak is the chairman at G3S Components. He is a
mechanical engineering graduate from BIITS PILANI and
an alumnus of IIM Ahmedabad PGP. He has vast
experience nationally & internationally, in the
manufacturing industry as well as finance and investments.
He has special skills in project management. His immense
experience and innovative thinking is helping G3S pursue
its ambitious expansion plan
Delivering Excellent Engineering Components and
Assemblies
G3S Components Pvt. Ltd. is a multifaceted organization
involved in the manufacturing of precision engineering
components and assemblies. As an ISO 9001:2008 certified
company, G3S ensures that the set industry norms and
standards are duly met while fabrication. The company
offers CNC turned and milled parts, timing pulleys in
Aluminum, Various Custom-made machined Parts, Brass
molding inserts and many more. The company has their
own modern machine shop that manufactures quality
products in minimum lead time. By using latest
manufacturing facilities, the company machine parts from 2
mm to 150 mm diameter.
Since the inception, G3S is meeting the requirements of
electrical, machine tool, hydraulics, plastic molding,
industrial equipment, and SPM manufacturing industries.
Currently, the company is exporting more than sixty percent
of the products to Germany, France, and the Netherlands.
G3S is also backed by a sound logistic network which
allows us to export on DDU, FOB, CIF or DDP basis.
Apart from machining, it has a large network of suppliers
all across India for laser cutting, stamping, sheet metal
works, assemblies, plastic molding etc. The company also
has approved vendors for surface treatments like Zinc
plating, Zinc Nickel Plating, Electroless Nickel Plating,
Anodizing etc.
Advanced Technology Ensuring Best Quality of
Products
G3S COMPONENTS
Manufacturing and Supplying Precision
Engineering Components and Assemblies
20 September 2018|
23. With unmatched quality
and competitive price
we are manufacturing
precision engineering
components and assemblies
by using the state of
art technologies
G3S initiated its business as a sourcing firm to meet the
various requirements of overseas clients, who are looking
for cost-effective solutions. The company has established a
fully-fledged manufacturing unit to provide clients with the
best products within the stipulated time frame.G3S’
advanced technology machine shop along with a formidable
network of dependable suppliers ensures the perfect casting,
sheet metal works, forging, and pressure die casting to best-
in-class quality. The company’s incessant improvement
drive, flexibility to changes, and know-how of the market
helps them to provide the best at most competitive prices.
Apart from the regular measuring equipment and gauges,
the company has advanced best in class quality control
products. Following are some of the advanced quality
control instruments which ensure the quality of the
products.
Profile projector: Version Orion 400 V with 20 times
magnification is used for measuring the two-dimensional
counter of precision components. The part to be measured
is magnified by an optical system and projected on a screen.
Vectra Touch height measuring instrument is of universal
use in any production field. The company has Co-ordinate
measuring machine with probes for angular measurement.
G3S’s reasonable prices and image in the international
business led the company to humongous orders in a market.
The company is successfully aiding the need of
manufacturing industries from last decade with the
fulfillment of the delivery commitments of orders
Proceeding towards Flourishing Future
The automobile industry is one of the key drivers that boost
the economic growth of the country. The Indian automobile
industry has prominent future in India. Apart from meeting
the advanced domestic demands, it is successfully
penetrating into the international market.
G3S Component is already an ISO 4001 2015 certified
enterprise. The company is soon diversifying into the
automotive industry and has planned its way to IATF
Certification by November of the year 2018. The company’s
aim is to achieve the turnover of 20 crores by the financial
year 2020. Addition to this, G3S’s long-term goal is to be
registered as a public company with stocks till the year
2025.
Ashish Kulkarni
MD
“
“
10MOST
THE
VALUABLE
CNC MANUFACTURING COMPANIES
21September 2018|
24. AnalyticsA trend for the future
of Manufacturing
Siddhi Sachin Pise has
completed her Bachelors in
Engineering (Computer
Science) from MIT Pune and
then her Masters in
Information Systems from
University of Maryland,
Baltimore County, USA.
Currently, she is the Managing
Partner of Micro Precision;
Manufacturers of Oil
Lubrication Systems, Pune. She
is currently focusing on the
techniques to merge IT in the
manufacturing world. Before
stepping into the business, she
worked as a developer in
Cognizant Technology
Solutions.
About The Author
Siddhi Sachin Pise
Managing Partner
22 September 2018|
25. Manufacturing has emerged as one of the growing sectors in the world.
Manufacturing is an industry with multiple aspects: investments, raw materials,
production equipment, coordination, planning, organizing, human resources
and the most important changing customer needs. Here, data is created at every point.
Understanding and analyzing the massive amount of manufacturing data is important to
increase the efficiency of the manufacturer.
Analytics is the process of discovering and communicating the meaningful patterns which
can be found in data. Analytics turns data into insight for making better decisions.
Manufacturing Industries generate an enormous volume of data, but many have failed to
make proper use of this mountain of potential intelligence.
Use of analytics in manufacturing sector provides actionable insights that help company’s
most important business decision: which products are yielding lower margins? How to
increase profitability by understanding customer needs and category performance? How to
improve product scheduling and sales forecasting? how to reduce costs and increase
efficiency? How to improve production, plant performance, and product? Since products
are at the core of a manufacturing business, the initial focus of analytics is aimed at
improvising product development. Other common focus areas include optimizing the
supply chain, managing sales and marketing spend, reducing warranty spend, and
improving overall fiscal management. Breakthrough observations in these fields can have a
good impact on business performance and give an impressive turn to the company.
Manufacturers can combine existing data with historical data using analytics to build a
projection of what purchasing trends will be in the mere future.
Also, the use of analytics helps manufacturers solve previously impossible problems and
reveal interesting information that they never knew about. These predictive insights are
based not just on historical data, but on processes and how well lines are operating, leading
to smarter risk management and less production waste.
To conclude, manufacturers must implement analytics in chunks that will deliver
incremental value to the organization in a timely manner. This helps build a positive drive
and generates benefits. Manufacturers need to create a closed-loop analytics strategy, in
which existing business objectives and analytics projects and capabilities are discussed
resulting in a phased strategy that aligns with the organization’s priorities in the upcoming
years. Evaluate the results obtained and then adjust the strategy on what you learn.
Analytics has the potential to supercharge the manufacturing business and give a
competitive edge in the marketplace.
23
Expert’s View Point
September 2018|
26.
27.
28. India is becoming one of the most lucrative options for
manufacturing industry to prosper. With the ‘Make in
India’campaign, India plans to be the leader of the
manufacturing sector in the world. The government of India
aims to make automobiles manufacturing industry as the
main driver of Make in India initiative. Manufacturing
sectors like railway, aerospace, defense, medical, oil and
gas sector, infrastructure, agriculture equipment etc. are also
experiencing steady growth from last few years. Machine
tool industry serves as the mother industry for
manufacturing and has enormous potential to change the
face of the manufacturing industry.
Hurco India Pvt Ltd has been leading the industry in CNC
machine tool technology from the last five decades. Hurco
understands the importance of agility, adaptability, and
profitability when it comes to running a business. The
company makes reliable CNC machine tools with the most
versatile control in the industry by providing non-
conversational and conversational programming.
About the Trailblazers
Gerald Roch and Edward Humston had founded Hurco in
1968 with the mission to develop machines with maximum
possible user-friendly features. Hurco’s five decades of
innovation helped their customers across the world to use
the latest technology easily to become competitive and
profitable.
Hurco’s mission is to provide unique, innovative software
and CNC controls that help their customers to maximize the
productivity through reduced setup time and multi-tasking
on the shop floor. Sanjib Chakraborty, the Managing
Director of Hurco India expressed that more than five
decades later, the original mission statement is still the
cornerstone of the 21st-century Hurco. Sanjib is the team
leader and a technocrat with a proven track record of
successfully turning around the capacity of various
organizations in the field of Marketing, sales, operation, and
project management.
Providing Best-in-Class CNC controls and Innovative
Software
Hurco is one of the first companies which introduced a PC
based controller. Research and Development department
based in the USA is committed to develop the software and
hardware which enhance the performance of the machine
and make their customer competitive and profitable. Hurco
provides end to end solution to customers with the help of a
wide range of products like turning centre, multi-axes turn-
mill centre, vertical machining centre with three, four & five
axis, horizontal machining centre, double column machine
with more than four-meter stroke, horizontal bore mill etc.
Hurco is a NASDAQ listed company having sixteen
subsidiaries across the world. Hurco India is one of the
subsidiaries having more than five hundred installations
supported by the well-trained team located in Chennai,
Coimbatore, Delhi, Chandigarh, Ludhiana, Pune, Mumbai,
and Bangalore. It has three technology centers in India at
Chennai, Pune, and Coimbatore.
All machines are equipped with the world’s most preferred
and user-friendly controller powered with WINMAX
software. Hurco customers can upgrade the controller at
any given time to have the latest features without incurring
any cost or replacing the controller.
The continuous improvement in technology and getting the
technology transferred to the end user are the two major
benefits gained by their customers. Being a NASDAQ listed
company with sound financial health, Hurco gives
confidence to the customer to be treated as a true business
partner.
HURCO INDIAPioneer of CNC Machine Tool Technology
26 September 2018|
29. We provide unique,
innovative software and
CNC controls that help
our customers to maximize
productivity through
reduced setup time and
multi-tasking on
the shop floor
Always a Step Ahead in Innovating with Evolving
Technology
All of Hurco’s machines are designed for long life with
desired repeatability and positional accuracy. Hurco has
more than eighty patents for machine tool control
technology. The Hurco Controller was awarded globally as
the most preferred controller in 2017. The highly efficient
motion control powered with WINMAX software
differentiates Hurco from the other companies. The
patented software developed for Hurco users is helping
customers to achieve the fastest print to part and part to
profit.
Hurco invented conversational programming, which
revolutionized the machine tool industry as it was an
alternative to cumbersome G-codes and M-codes. Its latest
innovation is 3D printing technology on 3 axes VMC which
will help a customer in prototyping task on the same
machine. The company’s 3D DXF transfer software will
reduce the dependency on cam software to large extends.
There has been an increase in the number of their five-axis
machines, multi-axis machines, high performance die
mould machines and large double column machines in the
last couple of years.
With all these features, Hurco technology enhances the
machining performance, optimizes the cycle time, reduces
the programming time, improves surface finish quality and
assures the highest performance.
Future Roadmap
Hurco is passionate about the success of their customers.
They have an entrepreneurial spirit and passion for
manufacturing technology. The company did record
breaking business in 2017 and is expecting similar record
sale in 2018. Hurco India is also performing extremely well
in India. Hurco is getting a very good response for their
high-end technology in India.
Hurco always addressed customer’s concern to make a
customer more competitive. With sheer dedication and
commitment, Hurco is sincerely working towards
customer’s benefits to be recognized as the most preferred
machine tool company in India.
Sanjib Chakraborty
MD
“
“
27
10MOST
THE
VALUABLE
CNC MANUFACTURING COMPANIES
September 2018|
31. M A N U F A C T U R I N GM A N U F A C T U R I N G
A New Trend in the Manufacturing Industry
The manufacturing sector is under tremendous pressure to achieve
reasonable costs and reduce environmental impact, which has made it
integrated and complex. Cloud Manufacturing (CM) offers a solution for
the manufacturers in this department. CM is a service business model, which
deploys the manufacturing capabilities using the cloud platforms. This empowers
enhanced decision-making practices and it can provide the most sustainable and
robust manufacturing route available. The manufacturing resources and
capabilities can be transformed into the services that can be managed and
operated in an intelligent and unified way. CM provides safe, reliable, high
quality, and on-demand manufacturing services for the whole lifestyle of
manufacturing.
Classification
Cloud Manufacturing comprises two types. The first one deals with the
deployment of manufacturing software on the cloud platform.
The second one deals with a broader scope of management, engineering-abilities,
and designs for the manufacturing corporations. This system deals with both
material and non-material laboratories implemented in the manufacturing cloud
to support the whole supply chain. Expenditures are shared on the basis of
resource networks. Consequently, the use of rarely used equipment's rises and
costs of expensive equipment’s are reduced.
Cloud Deployment Methods
There are four types of cloud deployment:
Private cloud
This refers to the centralized management efforts in which the manufacturing
services are shared in one company or its subsidiaries. Corporation's mission-
critical and core-business are often kept in the cloud in such scenario.
Community Cloud
This is a collaborative method in which the manufacturing service is shared
between the several organizations centered towards the common goal.
Public Cloud
The key concept of using the public cloud lies in sharing manufacturing services
Component 4.0
29September 2018|
32. with the public in a multi-tenant
environment.
Hybrid Cloud
This model comprises the composition
of two or more clouds services
connected. These are distinct entities;
however, they are often bound
together. The benefit offered by this
model is being able to deploy multiple
deployment modes.
The Transition towards the Cloud
Manufacturing
Firms that ponder the question of
whether or not move to the cloud
manufacturing will be left behind in
the forthcoming future. Corporations
must be ready for shifting and evolving
constantly in order to preserve their
existence. By implementing the CM,
the industries will improve their
efficiencies and can ensure that their
quality is always high alongside being
fast and responsive.
Modern Manufacturers cannot solely
depend on the on-premise and most
hosted private cloud to keep up with
the industries' ever-increasing demands
and complexities. However, with the
implementation of the CM, they will
be able to turn on new facilities and
labs quickly. Furthermore, it can
support in the crisis of market
fluctuations because the cloud
platforms provide scalability.
Resources
From the point of the manufacturing
industry, each kind of manufacturing
capabilities requires the support of
manufacturing resources. These
capabilities have two forms i.e. Soft
and hard resources.
Soft Resources
Software
This part includes all the installed
applications throughout the product life
circle. This includes design, analysis,
simulation, planning, and many more.
Skill
It requires the expertise in performing
any specific manufacturing task.
Knowledge
It includes the experience and expertise
for the completion of a product. It
comprises engineering knowledge,
evaluations, structures, procedures,
results, and many more.
Personnel
The human resource engaged in the
manufacturing process. This includes
the designers, operators, technicians,
project team, etc.
Business Network
It entails the relationship and
opportunity networks that are available
in an enterprise.
Experience
It consists of the experience and
performance, and quality of clients,
customers, etc.
Hard Resources
Manufacturing Equipment
The equipment needed in
facilities/plants for the completion of
any manufacturing task.
Surveillance Resource
The devices used to identify and
control the other manufacturing
resources.
Computational resources
The computing devices required to
support the production process, which
includes the servers, computers, drives,
etc.
Storage
It includes the automated storage,
retrieval systems, logic controllers,
volume capacity, and location of
warehouses, etc.
Materials
This includes the input and output
material in a production system.
Transportation
The movement of manufacturing input
and output from one location to
another is covered under this resource
i.e. the mode of transport.
The Benefits of Cloud
Manufacturing
The CM provides several benefits for
the manufacturing corporations. The
biggest is in the form of assessment for
the IT departments. The IT teams do
not need to keep updating the hardware
and software alongside its security and
maintenance. Moreover, the cloud
service provider has to manage the
whole cloud platform and its issues.
Small business, even the large
companies that comprise the small IT
teams can take full advantage of this
technology. Another benefit lies in the
reduction of capital expenditures
because the cloud computing
eliminates the long-term costs that
occur in the manufacturing ERPs. In
terms of deployment, CM allows the
rapid and safe deployments, all while
keeping process quick and automated.
These benefits make it easy for the
corporations to stay at the top of
production and deployment.
The cloud computing is changing
every facet of the cloud manufacturing.
It is helping in operating, integrating
the supply chains and designs for the
proper manufacturing of products.
With the help of CM, the
manufacturers can innovate, reduce
costs, and can increase
competitiveness. Corporations can use
CM in streaming the manufacturing
process by visualization, social
collaboration, secure transactions, all
this while controlling the costs and
contributing to the industry 4.0
successfully.
30 September 2018|
33.
34. UNBELIEVABLEFACTSABOUT
INDIANSECTORMOST
DIDN’TKNOW
MANUFACTURING
PEOPLE
ndia is one of the
Ifastest growing
economies in the
world and is
categorized as one of
the major G20
economies. Though
knowing everything
about this vast
country is impossible,
one must
acknowledge that the
growth in its
manufacturing
industry is
impeccable. Here are
some interesting facts
about this sector that
will make you more
curious about the
country.
32 September 2018|
35. The Delhi–Mumbai
Industrial Corridor is
the country’s rst
and most advanced
economic corridor.
It is approx 1,483
kilometers long and
links the country’s
two most populous
cities
In line with the Make
in India initiative, the
government is also
developing the
Vizag–Chennai
Industrial Corridor,
which is part of the
East Coast
Economic Corridor,
the country’s rst
coastal economic
corridor.
CNC machines
were introduced to
the workplace just
after World War II.
John T. Parsons is
the pioneer of
numerical control
which would
develop into CNC
technology.
Manufacturing
sectors like railway,
aerospace, defense,
medical, oil and gas
sector,
infrastructure are
experiencing steady
growth because of
various government
initiatives. Indian
railway is world
fourth largest
network with the
total length of
approx. 127,760 km.
India is emerging as
the next most
popular
manufacturing
destination in Asia
after China.
Technological
advancements,
foreign direct
investment, and
strong government
initiatives are the key
factors which are
driving the growth of
the manufacturing
sector.India is the
world’s third largest
economy and has
emerged as a global
growth engine.
The Automobile
Industry is one of
the important
sectors of
manufacturing.
India is largest
producer of
two-wheeler in the
world which consist
of motorcycles,
scooters, and
mopeds
Did you Know?
33September 2018|
36. Smart FactoryTHE NEW FRONTIER IN THE MANUFACTURING INDUSTRY
Asmart factory is a digitized and connected
production house that depends on smart
manufacturing. The concept of the smart factory is
an important outcome of the fourth industrial revolution. A
true smart factory integrates the data from physical,
operational, and human assets and drives manufacture
towards a good level of maintenance, inventory tracking,
digitizing operations, and various others activities. These
factories have more efficiency, less-manufacturing time, and
overall better productivity and keep the company at the top
level in its competitive game. Currently, manufacturers are
using only the smart factory components in advance
planning, real-time production, and monitoring data. A true
smart factory is actually beyond that.
The concept of adopting and implementing a smart factory
is different and complicated. However, the recent
technological advancements have made the manufacturing
process flexible and adaptive. These new factories aid the
manufacturers in remaining competitive or in disrupting the
competition.
The transformation of the supply chain in the
manufacturing industry is being updated by the industry
4.0, the mixing of the real & virtual world, Information
Technology, and Operational Technology. For complete
digital networks, the manufacturers must realize the digital
supply network. They need to unlock capabilities i.e.
horizontal integration; the myriad operational systems that
power any organization; vertical integration’; that connects
the manufacturing supplies and end-to-end integration
through their entire value chain.
Features of a Smart Factory
A smart factory addresses the myriad issues and
ecosystem-wide exerting pressure in an organization. The
ability to adjust and learn data in real time in a smart
34 September 2018|
38. factory help corporations in becoming responsive,
proactive, and predictive and enables manufacturers in
downsizing the operation and productivity challenges. The
benefit of a full automation factory lies in the lower lead
times with the customers and overall lower costs. Some
surveys suggest that the companies using the smart factory
have seen the production capacity improvement of about 25
to 50 percent and fewer defective products.
The major features that a smart factory offers are the
connectivity, optimization, transparency, agility, and
proactivity. Therefore, important decisions can be made by
improving the production process. The users must note that
no two smart factories will look or work the same. Hence,
the production houses can prioritize the various areas and
can select the more relevant features according to their
specific needs.
Benefits of a Smart Factory
The initiative to transform or expand into a smart factory
demands specific needs of an organization. The reasons for
converting to a smart factory are not justified and often vary
manufacturer to the manufacturer. The broad categories that
define the manufacturer’s journey to the smart factory are
quality, costs, assets efficiency, and safety sustainability.
Consequently, manufacturers get the ultimate result in the
form of a greater spread in the market, improved ability,
market share, better quality, profitability, and labor force
stability. Regardless of the manufacturing company, the
ability to demonstrate the investment in the smart factory
values is important to sustain this smart journey.
The Transition to the Smart factory
As two smart factories do not look the same and have a
different configuration, similarly there is no single or fixed
path to achieve smart factory solutions. Every smart factory
looks different due to the variations in its line products and
automation equipment. However, the components needed in
a smart factory are mostly universal and each one is
important. These factors are Technology, Process, Data,
People, and Security. The manufacturers can prioritize these
components based on their investment and based on their
specific objectives.
There are limitless configuration and numerous patterns,
which can be used in the smart factory journey. These
patterns will define the planning and execution with a
preferred pace. The following are the steps, which users
can take in order to reach smart factory solutions:
Think Big, Start Small, and Scale Fast
The smart factory investments start from a specific
manufacturer’s opportunities. They can create their own
path to the smart factory journey at their own level of the
network. It would be effective for them to start small at the
first, then conduct manageable tests, and gradually scale
them.
Staying Grounded in the Needs of the factory
A company’s manufacturing strategies and environment
will determine the specific issues of the company and
address the way to unlock the value through the smart
solutions. They can customize each approach and get the
result that meets the needs of smart factory manufacturing.
Do Not Start and End with the Technology
The smart factory requires more than just connected assets.
They need a way to store, manage, make sense, and act
upon the gathered data. In addition, the company would
need the right talent present at the right place in the
journey of the smart factory. Every smart factory would
require the transformation and support across the
technology, design, and management dimension.
In order to achieve a successful journey of the smart
factory, the corporations must consider the full array of
supply from their partners and customers and that too from
start. The investment of smart factory benefits
manufacturers in safer and reliable manufacturing plant.
The technological advancements and trends will continue
to develop the manufacturing industry for the on-demand
productions. A smart factory is a direct way for the
manufacturers to excel in a dynamic marketplace and
competition.
36 September 2018|
39.
40. India is emerging as a global manufacturing hub with
all requisite skills in product, process and capital
engineering. Strong government initiatives such as
“Make in India” and “Foreign Direct Investments” have
further aided the growth of this industry. Over the decade,
along with the growth, the manufacturing sector has
become highly competitive. Maintaining high quality of
products and services has become the market differentiator
for organizations.
Modular Profile Machineries Pvt Ltd (MPMPL)
is the team of highly motivated professionals who supply
industrial automation solutions and machinery of
international standards to manufacturing companies. Since
2006, the company offers the latest equipment to market
with the best prices and finest quality. It is the pioneer in
providing high quality and technologically advanced
manufacturing equipment for overcoming the drawbacks of
machining to save time as well as money.
An Ardent Entrepreneur
With the vision to provide high ends machines for
industries with high-quality standard, Naib Hariprasad
founded Modular Profile Machineries. Naib completed his
diploma in mechanical engineering. With an aim to serve
the aerospace and electronics industry, he started his
entrepreneurial journey in 2006 by starting this
organization. Today, most of the aerospace components are
manufactured and served by the company to well-known
aerospace industries across the world. His dedication and
commitment to the work brought the company to marvelous
success.
Since its inception, the company faced various challenges
in manufacturing market segment. Under the leadership of
Naib, the company overcomes all market segment
challenges and emerged as a preferred partner in the
manufacturing industry. Apart from being Founder and
CEO of MPMPL, he is one of most renowned tennis coach
in India. He served as a coach for more than two decades
for the country as well as abroad. Naib’s name is well
known among the best coaches in India.
Professional Provider of Manufacturing Solutions and
Machinery
Modular Profile Machineries is associated with Datron AG
who manufactures highly innovative automation solutions
& machinery for industries to increase production. MPMPL
is the official representative of their hardware, software and
integrated solutions in India. It helps out industries to
achieve their aim by giving world class machinery and
expertise which acquired from such global associations.
MPMPL’s machineries are designed by a highly qualified
and very well updated professionals backed by R&D and
CAD/CAM working environment. A well-constructed
quality control apparatus oversee the entire process of our
manufacturing at various levels to set international
standards. The company assures high quality made to order
equipment that is technically perfect. Its research team
studies and prepares highly viable and cost-effective
industrial solutions that are customized to appease market
the needs.
MPMPL is specialized in undertaking industrial installation
of the highest quality. The company ensures that every
project is completed in time for cost-effectiveness. MPMPL
designs and constructs automation for the manufacturing
process and logistics to industrial units which executed with
the high degree of perfection and care.
MPMPL is updated with all the latest technologies to stay
ahead of the competition. Today, it is one of the most
reliable companies which serving the Indian industry where
MODULAR PROFILE MACHINERIES
Pioneer of Manufacturing
International Standard Machinery
38 September 2018|
41. Our quality offerings
ensures our clients to
experience escalated
production and high
returns from their ventures
aluminum machining comes into the picture. Datron AG’s
newly launched DATRON Neo+ is the most versatile
machine for three-axis machining. It is very much suitable
for soft material like aluminum, brass, copper, graphite,
titanium, acrylic, and composite materials. It is High
precision, High-speed machine with machining rate up to
28mts/min at 40,000 rpm spindle and has large working
area of 500m x 400 mm x 175 mm height. It has an option
for the fourth axis with latest generation software called
“Datron Next” with a camera for setup and tool length
sensor along 3 D probing, for easy setup and measurement.
Customer Satisfaction Upholds Upward Rising Curve
MPMPL is the pioneer of international brand machinery
which produces quality material. The lasting quality of such
machinery equipment has made it possible for the company
to maintain a loyal and growing customer base. It is
continually evolving to become the number one solution
provider for upcoming industries seeking affordable
operational advice. To achieve successful customer relation,
the firm provides excellent technical support on industrial
automation and accessories for best product output. Its
Research & Development wing is constantly evolving to
develop the latest technologies and new methods to ensure
the productivity of customer which results in escalated
production and high returns. The company has a well-
established network with the highly qualified technical team
who is working in line with the latest technology. Its aim is
to reach the more customers and leverage them with
innovative technology and products.
Future Roadmap
The Indian manufacturing scenario is undergoing a
phenomenal change over the last few years. According to an
independent report; India has the potential to reach USD 1
trillion by 2025 and expected to rank amongst the top three
growth economies and manufacturing destination of the
world by the year 2020. The implementation of the Goods
and Services Tax (GST) will make India a common market
with a GDP of US$ 2.5 trillion along with a population of
1.32 billion people, which will be a big draw for investors.
Progressing forward with a positive outlook for the future,
the company is dedicated to designing Innovative
manufacturing services. With expertise in this sector, it will
continue to deliver advanced solutions for the client to
increase their productivity and cost-effectiveness.
Naib Hariprasad
Founder & CEO
“
“
10MOST
THE
VALUABLE
CNC MANUFACTURING COMPANIES
39September 2018|
42. omputers have ruled the people's lives ever since its invention. It’s astonishing to see a machine
Cworking with a set of instructions stated by humans. One can’t imagine life and work without it as
the ease of work it provides is impeccable. Be it the collection of data, storage of confidential files
or building infinite number of applications computers yields solutions to most problems. With the modern
times, computers have evolved and it’s no longer connected with a number of devices and a bunch of wires.
The advanced version of the laptops comes very handy to use. Whether it is the laptop or the smartphone
everything can be easily connected to respective systems. Due to its extensive work in the field of business,
it is known as the ‘mastermind’. It plays pivotal role in the world of business. The business chain consists of
various fields like e-commerce, technology, retail, fashion, education and many more. All these businesses
widely run with help of computers.
Today, computers and machinery are closely associated. Computerized numerical control machines are a
perfect way of combing the software and manufacturing technologies. CNC Machines are pre-programmed
computer software which dictates the movement of factory tools and machinery. It is used in the
manufacturing field that uses computers to control machine tools. Tools that can be controlled by this
40 September 2018|
43. Revolution
Machines
process are lathes, mills, routers, and grinders. CNC programming software creates program codes and
instructions that are used to run the machine tools.
Distinctive Features of CNC Machines
CNC machines run 24*7 throughout the year. The only time the machine is switched-off is for its
maintenance. The computer-controlled machine is programmed to produce products that are exactly
identical copies of each other which have made it easy to achieve mass production of products. The
software should be upgraded according to new versions in order to improve the machine’s work
process. The modern software doesn’t produce prototypes which is beneficial for manufactures in terms
of cost and time. CNC machines are capable of producing goods as an exact match. A computer
controlled machine doesn’t require extensive supervision. The machines are programmed at once and
they are capable of operating on their own. Only few tools are needed to be occasionally exchanged.
Expansion of Portable CNC Machines
In recent times, the growth of CNC machines has evolved to a point of full mobility. Like the internet,
CNC technology has become a household commodity. There are affordable CNC machines for
Production Intel
41September 2018|
44. household purpose. These machines are capable of cutting metal, wood and plastics and they are very
handy to use. With such extensive use, it will be able to carry a CNC machine in pockets for illustration or
designing as well as handling massive projects. The concept of portable CNC machines, be it in fully
automated factories and like basic CNC, this technology will definitely make it to the everyday user. The
creation or execution of anything mechanical will become simple and more efficient. It is safe to assume
that portable CNC machines will significantly help other CNC machines that can perform completely
different tasks.
Trends in CNC Technology
3D Printing
The rise of the revolutionary technology known as 3D printing has set an impact in the manufacturing
industry. 3D printing is popularly known as the additive manufacturing which is a process of creating
three-dimensional physical objects from a digital model. New technologies make volume production
possible for parts used in aerospace, automobiles, medical devices and more. The additive character of the
3D process reduces wastage of material.
New Milling Tools
The commercial use and the advancements in CNC machines have evoked manufactures to develop new
milling tools that are more reliable and versatile. The new cutting tools have striking skills and have
increased their accuracy that helps to deliver an excellent final product. Also, they have an enhanced tool
life and tolerance to tighter parts. This function is helpful as it distributes the load uniformly and helps to
attain faster cut with less vibration, noise and wear. The high spindle speed technology, difficult
machining, and rapid milling of the newly developed tools reduce the tool setting time and maintenance.
Strengthening with Time
In the past few decades, CNC has transmuted the industrial manufacturing and household design fields
immensely. Automation and precision are the key components of CNC; it’s impeccable to see what can be
designed today as compared to a generation before. The knowledge based on machining processes,
adaptive and closed loop machining, along with the automated feature recognition is becoming more
advanced every day, experts predict that CNC programmers will be less needed in near future. This means
that the programmer-oriented field could encounter a very radical change over the next several years. With
such a tremendous development in the CNC technology, the CNC machines have dropped in cost and are
becoming more easily available to the public.
In spite of the number of changes taking place in any industry and their technology, there is surely a
striking future ahead for CNC machining. However, the technology is making the user’s lives secure and
more productive which is a great thing. With the constant growth of smaller and more cost-effective CNC
equipment, the next invention is guaranteed to achieve incredible success.
42 September 2018|