ARC's Sid Snitkin Asset Lifecycle Management @ ARC Industry Forum 2010ARC Advisory Group
ARC's Sid Snitkin Asset Lifecycle Management @ ARC Industry Forum 2010 in Orlando, FL.
Rethinking Asset Lifecycle Management
ARC and Asset Lifecycle Management
ARC has a long history of research around ALM
• Over 20 Years in Automation Systems and Field Devices
• Over 10 Years in IT Systems related to ALM
• ALM has been a key topic of ARC Forums for over 5 years
We have developed various models to help clients
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ARC's Sid Snitkin Asset Lifecycle Management @ ARC Industry Forum 2010ARC Advisory Group
ARC's Sid Snitkin Asset Lifecycle Management @ ARC Industry Forum 2010 in Orlando, FL.
Rethinking Asset Lifecycle Management
ARC and Asset Lifecycle Management
ARC has a long history of research around ALM
• Over 20 Years in Automation Systems and Field Devices
• Over 10 Years in IT Systems related to ALM
• ALM has been a key topic of ARC Forums for over 5 years
We have developed various models to help clients
understand issues, develop strategies and select solutions
• TEAM, ITEAM, CALM, DOM
ALM is a good match with our analysts’ capabilities
• Ten analysts participate on our ALM Team
• Most are Engineers with O&M and D&B experience
• RCM, Reliability, Analytics
For more than 20 years, TAI has combined the experience of our 175+ design engineers,
project & construction managers, and our technical service
professionals to offer our energy
clients a unique, single source design firm for their facility,
Industrial and process design and project needs.
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22 years ago, TAI developed its reputation for high quality engineering in the Chemical Processing Industry. Still today, we remain dedicated to quality, integrity and committed relationships in the industrial sector.
For more than 20 years, TAI has combined the experience of our 175+ design engineers,
project & construction managers, and our technical service
professionals to offer our energy
clients a unique, single source design firm for their facility,
Industrial and process design and project needs.
Koch Modular Process Systems, LLC (Koch Modular) provides process control system and automation solutions for standalone turnkey applications or integration within a customer's existing PLC, DCS, or SCADA infrastructure. Koch Modular engineers work directly with the customer to design a custom solution specific to meet their plant, industry, standards, and needs. Koch Modular can also assist in modification of existing control systems to upgrade or integrate enhanced functionality.
Vtech cms divisonal presentation may 2014 represented by htcsHTCS LLC
Following VTech's Press Release, covering their Annual Financial Report for FY 2014, the new CMS Divisional Presentation has been published as well. Contact HTCS, LLC for further details, send us an email:
Rolf.Seichter@HTConsultingServices.com
22 years ago, TAI developed its reputation for high quality engineering in the Chemical Processing Industry. Still today, we remain dedicated to quality, integrity and committed relationships in the industrial sector.
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2. Project Engineering & Design
Feasibility & Conceptual Studies
Plant Retrofit & Modifica ons
Process Safety Management ; PSM/PHA Programs
P&ID Development
Equipment Sizing, Selec on & Specifica ons
Plant Automa on & Control Systems
Cost Es ma on & Scheduling
Construc on & Procurement Services
Onsite Staffing Personnel
Scrubber & Bag House Systems
Process Cooling & Hea ng Improvements
Annual Instrument Calibra ons
Tanks, Piping & CWI Inspec ons (NDE/NDT)
OSHA Safe Working Prac ces
Start‐up and Commissioning
2012 marked TAI’s 23rd year of mee ng indus‐
tries demand for high quality Engineering,
Management & Technical Services. As a mul ‐
disciplinary design firm, We place a high degree
of focus on the Chemical Processing Industry as
well as Power Genera on and Natural Gas
Transporta on, Distribu on, and Storage Loca‐
ons. We are headquartered in Owings Mills,
MD. Our core market is considered the Mid‐
Atlan c and North East Region, however, TAI
has demonstrated the capability to successfully
service clients throughout the US domes c
market as well as select global loca ons.
FIRM PROFILE
With a staff of 175+, we have diverse experience
in projects related to chemical processing facili‐
es and u lity related projects with the facili es
infrastructure. Our considerable experience with
these types of projects allows us to be an integral
part of your project from its concep on through
preliminary & detailed engineering to developing
construc on drawings and bid documenta on for
your RFP process and through finalizing the pro‐
ject at commissioning and start up. TAI is able to
offer our clients a unique, single source design
firm for the development, design and opera on
and maintenance of their facility.
offers engineering, design and construc on exper se in various
industrial ac vi es. Our design team rou nely provides a variety of engi‐
neering disciplines which include ac vi es like project scope development
and planning, feasibility studies, preliminary and detailed engineering ser‐
vices as well as construc on cost es ma on and bid document develop‐
ment. We seamlessly balance and integrate these interrelated design
disciplines to ensure comprehensive and successful design solu ons for
our clients.
COMPREHENSIVE SERVICES
We believe the studies we develop, the projects we engineer, and the
infrastructure we connect all contribute to a common and cohesive design.
Project Services
Master Planning
Conceptual Design
Preliminary Engineering
Detailed Mul ‐Discipline Design
Scope Development
Feasibility Studies
System Integra ons
Construc on Cost Es ma on
Construc on Management
Project Management
Bid & Construc on Management
As‐Built Plant Documenta on
Start‐Up/Commissioning
Notable Clients
Millennium Inorganic Chemicals
Eastman Chemical Company
Sasol
Croda, Inc.
GEO Specialty Chemicals
General Chemical Corpora on
Rhodia, Inc.
FMC Corpora on
Atofina Chemicals
BOC Gases
Degussa Corpora on
Mallinckrodt Baker
Georgia Gulf
Rhone‐Poulenc
3. Process Flow Design
PFD Genera on
Mass Energy Balances
Chemical Kine cs
P&ID Development
Reactor & Column Modeling & Design
Thermodynamic System Design
Materials Selec on & Compa bility
Process Control & Operability Studies
Process Equipment (Selec on/Sizing/Specifica on)
Process Vent & Relief System Design & Analysis
Fluid Flow Analysis
Process Upset Modeling
Construc on Coordina on
Start‐Up/Commissioning
Cost Es ma on
Feasibility & Conceptual Studies
Front End Engineering Design (FEED) Oversight
Design Calcula on & Project Specifica ons
Facility & Equipment Due Diligence Studies
Plant Life Expectancy
Cost Es ma on
Construc on Drawings
RFP Bid Package Prepara on
Vapor Handling Evalua on
Project & Construc on Management
Construc on Inspec on & QA/QC
NDE / NDT Inspec on & Tes ng
Onsite Staffing (Short & Long Term)
Commissioning & Startup Procedures
Employee Training & Refresher Training
CONSULTING MECHANICAL
PROCESS
STRUCTURAL
Process Equipment & Machinery
Pumping & Piping Systems
Pressure Relief
Refrigera on
Industrial Ven la on & HVAC
ASME Pressure Vessel Design
API Storage Tank Design
Material & Equipment Specifica ons
Finite Element & Stress Analysis
Large Diameter Thin‐Walled Piping Analysis
Hazardous Area Classifica ons & Code Analysis
Wet, Dry & Foam Agent Fire Protec on
Explosion Suppression Systems
Construc on Documents
Construc on Coordina on
Start‐Up/ Commissioning
Cost Es ma on
Founda ons
Rigid Frames & Equipment Supports
Pla orms & Stair Towers
Fall Protec on
Slabs / Walls / Roofs
Structural Plate Systems
Tanks & Storage Vessels
Seismic Evalua ons
Wind Loading Analysis & Design
Structural Inspec ons
Rehabilita on Design
Peer or Colleague Review
High/Medium/Low Voltage Substa on/Cogenera on
Turbine Generators/Compressors Variable Frequency Drives
Scada/Telemetry Systems Uninterrup ble & Emergency Power
Power Distribu on & Electrical Equipment Construc on & Outage Coordina on
Facility Documenta on Protec ve Relay Design & Coordina on
System Modeling Includes: NEC Code Analysis & Interpreta on
Short Circuit Analysis & Load Flow Start‐Up/Commissioning
Arc Flash Analysis
Stability Studies & Harmonic Analysis
Transient Motor Star ng Analysis
ELECTRICAL
4. ISA Cer fied Field Technicians
Power Distribu on Design
I/O Module Wiring Diagrams
Loop Drawings
Motor Wiring Diagrams
Logic Diagrams
Interlock Documenta on
Construc on Coordina on
Start‐Up/Commissioning
Cost Es ma on
Turn‐Key Control Systems Solu ons
On‐Call PLC/HMI Support
TAI ISO Registered Panel Fabrica on Shop
Process Theory & Control System Design
PLC/HMI/DCS Hardware Selec on & Panel Design
Instrumenta on (Selec on/Sizing/Specifica on)
Electrical Controls
Bid Package Development
Construc on Documents
Func onal Specifica on Development
PLC/DCS Programming
Human‐Machine Interface Development (HMI)
Systems Integra on
Communica on Architecture Design
CORE COMPETENCIES
CERTIFIED CONTROL SYSTEMS TECHNICIANS
· NIST Traceable Calibra ons & Verifica ons
· On‐Site Calibra on & Documenta on (As‐Found & As‐Le Data)
· Installa on, Troubleshoo ng & Repair Services
· Equipment Checkout & Process Startup
· Facility Annual Calibra on Program Development & Management
· Shop & Bench Tes ng Services
· Instrumenta on Index
· Installa on Data Sheets
· ISA Specifica ons
· Facility Shut Down Labor Support
· Pneuma c / Electrical / Network Connec ons
· Commissioning & Startup Services
TAI CCST TECHNICIANS CAN PROVIDE
TAI can support your already reduced maintenance staff by providing CCST
Technicians to ease the burden of your in-house maintenance technicians
and provide technical expertise. Our TAI Technicians become dedicated
members of your team and work alongside your crew and report to your
maintenance supervisor. TAI can provide long term support services or on
an as-needed basis.
AUTOMATION & CONTROLS
5. TAI realizes that industrial facili es are increasingly subject to regula ons that require
Mechanical Integrity Programs. In addi on, these facili es are also subject to various
State and Local regula ons as well as industry codes and standards. The ongoing need
for qualified personnel who are trained to perform detailed and accurate equipment
inspec ons is difficult for a facility to keep on staff.
TAI inspectors have all achieved their cer fica on status by successfully passing vigor‐
ous independently proctored exams that test their knowledge and understanding of
the codes. These codes include API 510, API 570, API 653, CWI and NACE.
NDE / NDT TESTING CAPABILITIES
IRIS STI Cer fied Magne c Flux Leakage (MFL)
Spark Tes ng Visual Tes ng Concrete Compression Tes ng
Hardness Tes ng Dye Penetrant Tes ng Ultrasonic (UT) Shear Wave
Magne c Tes ng Vacuum Box Tes ng Mechanical Integrity
PSM Programs Site Contract Services Coa ngs & Linings
EQUIPMENT SERVICED
Above Ground Storage Tanks Pressure Vessels
Piping & Process Systems PSM Mechanical Integrity Programs
Structures & Structural Systems Bridges & Civil Systems
Tank Linings & Coa ng Systems Rota ng Equipment
TAI specializes in providing consul ng and training for process hazard analyses
(PHAs), audits, PSM program development, procedure wri ng, and mechanical
integrity program assessment and development for the process industry. We
assist our clients in inden fying and reducing the risk of accidents posed by
hazardous materials used in their opera ons. We help these client bring their
facili es into compliance with the PSM regula on. Comprehensive PSM and
PHA programs can be developed and specific services can be provided to ad‐
dress some or all of the PSM elements.
PSM/PHA SERVICES
Process Safety Informa on Employee Par cipa on
Process Hazard Analysis Opera ng Procedures
Employee and Management Training Contractor Safety
Pre‐Startup Safety Reviews Mechanical Integrity
Hot Work Permits Management of Change
Incident Inves ga on Emergency Planning & Response
Compliance Audits
TAI has the experience and resources necessary to develop, revise or imple‐
ment the above programs. Based upon our broad range of prac cal field ex‐
perience, our staff has the experience and knowledge to help companies com‐
ply with the OSHA Process Safety Management (PSM) standard, EPA Risk Man‐
agement Program (RMP) rule, and other government regula ons, industry
guidelines and requirements.
TAI is highly commi ed to each client and will provide the highest level of
quality service to ensure that each site is not only in compliance with regula‐
ons, but is achieving that compliance in the safest and most effec ve man‐
ner.
CERTIFIED INSPECTION & TESTING SERVICES PROCESS SAFETY MANAGEMENT
7. Resin Storage Tank Farm Rust Oleum Corpora on
Project Summary: The objec ve of the Resin Storage Tank Farm capital improvement project was to
modernize the delivery of raw materials and install a new raw solvent and resin
storage tank farm.
TAI Scope: TAI provided engineering, design, and bid package development as well as
construc on management and administra on support, which included scheduling
and overseeing all contractors, responding to requests for informa on, approving
change orders, and assis ng with start‐up ac vi es. Capital Cost‐ $9.5MM
Single Source Responsiveness FMC Agricultural Division
Project Summary: TAI has planned, designed and constructed several technology capital improvement projects at
FMC’s Bal more Plant for more than 10 years. Our engineering studies, designs and management
services enable process and u lity sharing between mul ple chemical processes.
TAI Scope: TAI provided mul discipline engineering services to support various process and u lity systems
Many of which required TAI to develop a PSM/PHA programs. Most notably included the capital
expansion of the produc on and storage capabili es of their MAC plant which included the
regulated chemicals of chlorine and isobutylene. Highlights of the project included the design
of a quench column, infrastructure for ven ng off gases from the produc on plant and tank
farm to the incinerator plant, as well as a new Hastelloy lethal service reactor.
REPRESENTATIVE PROJECT EXPERIENCE
Liquid Mixing Moderniza on ECOLAB
Project Summary: The goal of the Garland, TX project was to improve safety, increase first me batch
acceptance levels, posi vely impact sustainability (reduce material loss, reduce
u lity consump on, etc.), and improve material flow.
TAI Scope: Mul ‐disciplined TAI engineers provided engineering for 20 mix and holding tanks,
fully automated batching system, minor ingredients pre‐weigh area, relocated/
reconfigured packaging lines, and related infrastructure. Capital Cost‐ $7MM
Produc on Safety Improvements Eastman Special es Corpora on
Project Summary: TAI was contracted to engineer a safer and more reliable opera on by replacing
the exis ng the exis ng flaker and dust collector for the B‐352 produc on.
TAI Scope: Phase I of project included preliminary engineering and design, documents for
project defini on, review and cos ng. Preliminary design included prepara on of
P&IDs, preliminary equipment and instrument specifica ons, General Equipment
Arrangement Drawings, and Electrical Load Calcula ons.