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Rethinking Asset Lifecycle
Management
Rethinking Asset Lifecycle
Managementgg
Sid Snitkin
Vice-President & GM
Enterprise Advisory Services
ARC Advisory Group
srsnitkin@arcweb.com
ARC and Asset Lifecycle ManagementARC and Asset Lifecycle Management
 ARC has a long history of research around ALM
• Over 20 Years in Automation Systems and Field Devices
• Over 10 Years in IT Systems related to ALM
• ALM has been a key topic of ARC Forums for over 5 years
 We have developed various models to help clients We have developed various models to help clients
understand issues, develop strategies and select solutions
• TEAM, ITEAM, CALM, DOM
 ALM is a good match with our analysts’ capabilities ALM is a good match with our analysts capabilities
• Ten analysts participate on our ALM Team
• Most are Engineers with O&M and D&B experience
• RCM, Reliability, Analytics
2
© ARC Advisory Group
ARC and Asset Lifecycle ManagementARC and Asset Lifecycle Management
 Our Market Studies and End User reports cover all of the
Key technologies, IT solutions and Best Practices in ALM
PET PSC L S i• PET, PSC, Laser Scanning
• PAM, Field Devices, Mobile Devices, SCADA, etc.
• EAM, FSM, MRO Materials Mgmt
• EIM, AIM, GIS
 We have developed an ALM community, a website
dedicated to ALM and publish a monthly ALM newsletterdedicated to ALM and publish a monthly ALM newsletter
that is distributed to over 2500 ALM experts
 We have also provided consulting services on ALM issues
to many leading manufacturersto many leading manufacturers
3
© ARC Advisory Group
What Assets are we talking about?
ARC’s ALM Supports All Asset-Intensive Industries
What Assets are we talking about?
ARC’s ALM Supports All Asset-Intensive Industries
5
© ARC Advisory Group
A New Model for the Major ALM Processes
ALM Processes Have Specific Responsibilities
A New Model for the Major ALM Processes
ALM Processes Have Specific Responsibilities
Project Performance
Management (PPM)
Asset Performance
Management (APM)
Plan Design Procure Build Operate Maintain
Retire &
Recycle
Plan Design Procure Build Operate Maintain
Retire &
Recycle
Project AssetProject
Performance
Management
(PPM)
Asset
Performance
Management
(APM)
Handover
Asset & Project
Portfolio
Management
Modification
RequestsFunded
Projects
New
7
© ARC Advisory Group
Management
(APPM)
Facility
Requests
A New Model for ALM Goal Allocation
ALM Has to Balance & Integrate Many Goals
A New Model for ALM Goal Allocation
ALM Has to Balance & Integrate Many Goals
HandoverProject
Performance
Asset
Performance
Asset
Lif l
BUDGET
Management
(Design & Build)
Management
(Operate & Maintain)
ROA
Benefits
Lifecycle
Management Modification
Requests
Funded
Projects
New
Asset &
Project
Portfolio
Facility
Requests
BENEFITS
Management
(Evaluate & Select)
9
© ARC Advisory Group
A Model for ALM Processes Alignment
ALM Excellence Demands Interoperability
A Model for ALM Processes Alignment
ALM Excellence Demands Interoperability
Collaborative
People
Consistent
Collaborative
Teams
Processes
Compatible
Consistent
Processes
Technology
Complementary
p
Tools
Information
PPM APM APPM
p y
Data Models
10
© ARC Advisory Group
PPM APM APPM
An ALM Information Management Strategy
A Blend of ALM Process and Corporate Strategies
An ALM Information Management Strategy
A Blend of ALM Process and Corporate Strategies
ALM
Information
Project
Information
Management
Asset
Information
M tManagement
(ALIM)
Management
(PIM)
Management
(AIM)
Asset & ProjectAsset & Project
Portfolio Info
Management
(APPIM)
11
© ARC Advisory Group
ALIM Improves ALM Performance Through Better Handover
Processes and More Efficient Information Exchanges!
ARC Level 1 Model for ALM
The Major Processes, Goals and Information Mgmt
ARC Level 1 Model for ALM
The Major Processes, Goals and Information Mgmt
P R O C E S S E S
Y
HandoverProject
Performance
Management
Asset
Performance
Management
OPLE
NOLOGY
BUDGET
g
(Design & Build)
Management
(Operate & Maintain)
ROA
PEO
TECHN
Modification
Requests
Funded
Projects
New
Asset &
Project
Portfolio
M t Facility
Requests
BENEFITS
Management
(Evaluate & Select)
12
© ARC Advisory Group
I N F O R M A T I O N
A Structured Set of ALM Models
Structure Supports More Realistic Process Models
A Structured Set of ALM Models
Structure Supports More Realistic Process Models
Level 1
Level 2
Level 3Level 3
13
© ARC Advisory Group
A Typical Level 2 Model for APM
APM for a Process Manufacturing Facility
A Typical Level 2 Model for APM
APM for a Process Manufacturing Facility
E i t
Project
Management
Equipment
& Systems
Suppliers
O&M Service
Providers
Fabricators AIM
Performance
Construction
Services
MRO Material
Suppliers
Maintain
Performance
Operate
Performance
ROA
14
© ARC Advisory Group
Shareholders Regulators
A Typical Level 2 Model for PPM
PPM for a Process Manufacturing Facility
A Typical Level 2 Model for PPM
PPM for a Process Manufacturing Facility
Asset
Management
Strategic
Suppliers
Fabricators
Project
Management
Services
Construct
Project
Constructors
Engineering
Services Engineer Procure
Project
Information
Mgmt
BUDGETBUDGET
Services g
15
© ARC Advisory Group
Shareholders Regulators
Asset & Project Portfolio Management
APPM Processes and Stakeholders
Asset & Project Portfolio Management
APPM Processes and Stakeholders
Allocate
Resources
Manage
Evaluate
Solutions
Identify
Opportunities
Manage
Information
BENEFITSBENEFITS
16
© ARC Advisory Group
A Level 3 APM Model People & Processes
APM for a Process Manufacturing Facility
A Level 3 APM Model People & Processes
APM for a Process Manufacturing Facility
Plant & Project
Engineering Support
gic
PPM
Reliability
Engr.
Proc/Mfg
Engr.
Strateg
Operate Maintain
pment
anges
Production
Planning
Maintenance
Planning
ctical
Strategy Strategy
AP
Equi
Cha
Ta
Maint
Staff
Oper
Staff
Parts
Mgmt
Materials
Mgmt
PM
Safety & CM
utomatic
Operate Maintain
17
© ARC Advisory Group
Safety & CM
Systems
Au
Action FeedbackCoordination
A Level 3 APM Model for Technology
APM for a Process Manufacturing Facility
A Level 3 APM Model for Technology
APM for a Process Manufacturing Facility
Plant Engr
(M/E/Auto, EH&S)
tegic
RCM, ReliabilityProcess Models
Plant Design, 3D
Models, Laser
Scanning
Reliability
Engr.
Proc/Mfg
Engr.
Strat
Operate
Strategy
Maintain
Strategy
Analysis &
Simulation, RBI
& Simulation
Production
Planning
Maintenance
Planning
Tactical
MaintOper PartsMaterials
gy Strategy
EAM/CMMS,
Inspection,
Mobile
ERP,
CPM/MES,
EH&S,
Sustainability,
HR
Tic
Staff
p
Staff MgmtMgmt
Automation
S t LIMS
Mobile
Devices, RFID
CPM/MES,
Mobile Devices
Safety & CM
S t
Automat
Systems, LIMS,
Historians, Alarm
Systems, Safety
Systems, PAM
18
© ARC Advisory Group
Systems
A
Action FeedbackCoordination
A Level 3 APM Model for AIM
APM for a Process Manufacturing Facility
A Level 3 APM Model for AIM
APM for a Process Manufacturing Facility
Plant Engr
(M/E/Auto, EH&S)
tegic
RCM, ReliabilityProcess Models
Plant Design,
3D Models,
Project Mgmt
Reliability
Engr.
Proc/Mfg
Engr.
Strat
Operate
Strategy
Maintain
Strategy
Analysis &
Simulation, RBI
& Simulation
Production
Planning
Maintenance
Planning
Tactical
MaintOper PartsMaterials
gy Strategy
EAM/CMMS,
Inspection
ERP,
CPM/MES
EH&S,
Sustainability
Tic
Staff
p
Staff MgmtMgmt
Automation
S t LIMS
pCPM/MES
Safety & CM
S t
Automat
Systems, LIMS,
Historians, Alarm
Systems, Safety
Systems, PAM AIM
19
© ARC Advisory Group
Systems
A
Action FeedbackCoordination
A Level 3 APM Model for Information
APM for a Process Manufacturing Facility
A Level 3 APM Model for Information
APM for a Process Manufacturing Facility
Functional
• Process
S
Design
• Process
D i
Procedures
• Project Mgmt
Commercial
• Financial Analysis
Status
• Project & Site
History
• Source &
B ild Hi tSpecs
• Process
Models
• Process Calcs
• Flow Diags
• Equip Calcs
Design
• P&ID
• Equip Layout,
Design,
BOMs
• System
• Install/Test
• Descriptions
of Operation
• Operating
• Insp & Maint
C tifi ti
• CAPEX
• Depreciation
• OPEX
• Purchasing
Records
W t &
• Procurement
• Operational
Status
• MRO
Inventory
• Training
Build History
• Operating
History
• Maint History
• Inspection
Records• Equip Calcs
• Equip Specs
• Func Designs
• System
Detail Design
• MRO BOMs
• Certification
Reqs
• Lockout &
Safety Reqs
• Warranty &
Repair Records
• O&M Service
Agreements
• Training Records
• Incident
Reports
• People
Certifications
20
© ARC Advisory Group
Reference Data Activity Records
A Structured Set of ALM Models
Framework Enables Cross-Industry Benchmarking
A Structured Set of ALM Models
Framework Enables Cross-Industry Benchmarking
Manufacturing
Energy
22
© ARC Advisory Group
Key TakeawaysKey Takeaways
 ARC has a long history of research around ALM
 We have developed various models to help clients
d t d i d l t t i d l t l tiunderstand issues, develop strategies and select solutions
• TEAM, ITEAM, CALM, DOM
 Our new ALM Model extends that research into more areas
and more industries.
 The structured nature of our new model:
• will enable ARC to provide you with more, valuable ALMwill enable ARC to provide you with more, valuable ALM
research,
• Enable you to develop ALM/ALIM strategies with more
appropriate support for people processes technology andappropriate support for people, processes, technology and
information needs analysis, and
• enable you to benchmark your ALM performance with peers
and other industries and identify the Best Practices for your
23
© ARC Advisory Group
and other industries and identify the Best Practices for your
program
Thank You.Thank You.
For more information, contact the author at
srsnitkin@arcweb.com or visit our web pages at
www arcweb comwww.arcweb.com

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ARC's Sid Snitkin Asset Lifecycle Management @ ARC Industry Forum 2010

  • 1. Rethinking Asset Lifecycle Management Rethinking Asset Lifecycle Managementgg Sid Snitkin Vice-President & GM Enterprise Advisory Services ARC Advisory Group srsnitkin@arcweb.com
  • 2. ARC and Asset Lifecycle ManagementARC and Asset Lifecycle Management  ARC has a long history of research around ALM • Over 20 Years in Automation Systems and Field Devices • Over 10 Years in IT Systems related to ALM • ALM has been a key topic of ARC Forums for over 5 years  We have developed various models to help clients We have developed various models to help clients understand issues, develop strategies and select solutions • TEAM, ITEAM, CALM, DOM  ALM is a good match with our analysts’ capabilities ALM is a good match with our analysts capabilities • Ten analysts participate on our ALM Team • Most are Engineers with O&M and D&B experience • RCM, Reliability, Analytics 2 © ARC Advisory Group
  • 3. ARC and Asset Lifecycle ManagementARC and Asset Lifecycle Management  Our Market Studies and End User reports cover all of the Key technologies, IT solutions and Best Practices in ALM PET PSC L S i• PET, PSC, Laser Scanning • PAM, Field Devices, Mobile Devices, SCADA, etc. • EAM, FSM, MRO Materials Mgmt • EIM, AIM, GIS  We have developed an ALM community, a website dedicated to ALM and publish a monthly ALM newsletterdedicated to ALM and publish a monthly ALM newsletter that is distributed to over 2500 ALM experts  We have also provided consulting services on ALM issues to many leading manufacturersto many leading manufacturers 3 © ARC Advisory Group
  • 4. What Assets are we talking about? ARC’s ALM Supports All Asset-Intensive Industries What Assets are we talking about? ARC’s ALM Supports All Asset-Intensive Industries 5 © ARC Advisory Group
  • 5. A New Model for the Major ALM Processes ALM Processes Have Specific Responsibilities A New Model for the Major ALM Processes ALM Processes Have Specific Responsibilities Project Performance Management (PPM) Asset Performance Management (APM) Plan Design Procure Build Operate Maintain Retire & Recycle Plan Design Procure Build Operate Maintain Retire & Recycle Project AssetProject Performance Management (PPM) Asset Performance Management (APM) Handover Asset & Project Portfolio Management Modification RequestsFunded Projects New 7 © ARC Advisory Group Management (APPM) Facility Requests
  • 6. A New Model for ALM Goal Allocation ALM Has to Balance & Integrate Many Goals A New Model for ALM Goal Allocation ALM Has to Balance & Integrate Many Goals HandoverProject Performance Asset Performance Asset Lif l BUDGET Management (Design & Build) Management (Operate & Maintain) ROA Benefits Lifecycle Management Modification Requests Funded Projects New Asset & Project Portfolio Facility Requests BENEFITS Management (Evaluate & Select) 9 © ARC Advisory Group
  • 7. A Model for ALM Processes Alignment ALM Excellence Demands Interoperability A Model for ALM Processes Alignment ALM Excellence Demands Interoperability Collaborative People Consistent Collaborative Teams Processes Compatible Consistent Processes Technology Complementary p Tools Information PPM APM APPM p y Data Models 10 © ARC Advisory Group PPM APM APPM
  • 8. An ALM Information Management Strategy A Blend of ALM Process and Corporate Strategies An ALM Information Management Strategy A Blend of ALM Process and Corporate Strategies ALM Information Project Information Management Asset Information M tManagement (ALIM) Management (PIM) Management (AIM) Asset & ProjectAsset & Project Portfolio Info Management (APPIM) 11 © ARC Advisory Group ALIM Improves ALM Performance Through Better Handover Processes and More Efficient Information Exchanges!
  • 9. ARC Level 1 Model for ALM The Major Processes, Goals and Information Mgmt ARC Level 1 Model for ALM The Major Processes, Goals and Information Mgmt P R O C E S S E S Y HandoverProject Performance Management Asset Performance Management OPLE NOLOGY BUDGET g (Design & Build) Management (Operate & Maintain) ROA PEO TECHN Modification Requests Funded Projects New Asset & Project Portfolio M t Facility Requests BENEFITS Management (Evaluate & Select) 12 © ARC Advisory Group I N F O R M A T I O N
  • 10. A Structured Set of ALM Models Structure Supports More Realistic Process Models A Structured Set of ALM Models Structure Supports More Realistic Process Models Level 1 Level 2 Level 3Level 3 13 © ARC Advisory Group
  • 11. A Typical Level 2 Model for APM APM for a Process Manufacturing Facility A Typical Level 2 Model for APM APM for a Process Manufacturing Facility E i t Project Management Equipment & Systems Suppliers O&M Service Providers Fabricators AIM Performance Construction Services MRO Material Suppliers Maintain Performance Operate Performance ROA 14 © ARC Advisory Group Shareholders Regulators
  • 12. A Typical Level 2 Model for PPM PPM for a Process Manufacturing Facility A Typical Level 2 Model for PPM PPM for a Process Manufacturing Facility Asset Management Strategic Suppliers Fabricators Project Management Services Construct Project Constructors Engineering Services Engineer Procure Project Information Mgmt BUDGETBUDGET Services g 15 © ARC Advisory Group Shareholders Regulators
  • 13. Asset & Project Portfolio Management APPM Processes and Stakeholders Asset & Project Portfolio Management APPM Processes and Stakeholders Allocate Resources Manage Evaluate Solutions Identify Opportunities Manage Information BENEFITSBENEFITS 16 © ARC Advisory Group
  • 14. A Level 3 APM Model People & Processes APM for a Process Manufacturing Facility A Level 3 APM Model People & Processes APM for a Process Manufacturing Facility Plant & Project Engineering Support gic PPM Reliability Engr. Proc/Mfg Engr. Strateg Operate Maintain pment anges Production Planning Maintenance Planning ctical Strategy Strategy AP Equi Cha Ta Maint Staff Oper Staff Parts Mgmt Materials Mgmt PM Safety & CM utomatic Operate Maintain 17 © ARC Advisory Group Safety & CM Systems Au Action FeedbackCoordination
  • 15. A Level 3 APM Model for Technology APM for a Process Manufacturing Facility A Level 3 APM Model for Technology APM for a Process Manufacturing Facility Plant Engr (M/E/Auto, EH&S) tegic RCM, ReliabilityProcess Models Plant Design, 3D Models, Laser Scanning Reliability Engr. Proc/Mfg Engr. Strat Operate Strategy Maintain Strategy Analysis & Simulation, RBI & Simulation Production Planning Maintenance Planning Tactical MaintOper PartsMaterials gy Strategy EAM/CMMS, Inspection, Mobile ERP, CPM/MES, EH&S, Sustainability, HR Tic Staff p Staff MgmtMgmt Automation S t LIMS Mobile Devices, RFID CPM/MES, Mobile Devices Safety & CM S t Automat Systems, LIMS, Historians, Alarm Systems, Safety Systems, PAM 18 © ARC Advisory Group Systems A Action FeedbackCoordination
  • 16. A Level 3 APM Model for AIM APM for a Process Manufacturing Facility A Level 3 APM Model for AIM APM for a Process Manufacturing Facility Plant Engr (M/E/Auto, EH&S) tegic RCM, ReliabilityProcess Models Plant Design, 3D Models, Project Mgmt Reliability Engr. Proc/Mfg Engr. Strat Operate Strategy Maintain Strategy Analysis & Simulation, RBI & Simulation Production Planning Maintenance Planning Tactical MaintOper PartsMaterials gy Strategy EAM/CMMS, Inspection ERP, CPM/MES EH&S, Sustainability Tic Staff p Staff MgmtMgmt Automation S t LIMS pCPM/MES Safety & CM S t Automat Systems, LIMS, Historians, Alarm Systems, Safety Systems, PAM AIM 19 © ARC Advisory Group Systems A Action FeedbackCoordination
  • 17. A Level 3 APM Model for Information APM for a Process Manufacturing Facility A Level 3 APM Model for Information APM for a Process Manufacturing Facility Functional • Process S Design • Process D i Procedures • Project Mgmt Commercial • Financial Analysis Status • Project & Site History • Source & B ild Hi tSpecs • Process Models • Process Calcs • Flow Diags • Equip Calcs Design • P&ID • Equip Layout, Design, BOMs • System • Install/Test • Descriptions of Operation • Operating • Insp & Maint C tifi ti • CAPEX • Depreciation • OPEX • Purchasing Records W t & • Procurement • Operational Status • MRO Inventory • Training Build History • Operating History • Maint History • Inspection Records• Equip Calcs • Equip Specs • Func Designs • System Detail Design • MRO BOMs • Certification Reqs • Lockout & Safety Reqs • Warranty & Repair Records • O&M Service Agreements • Training Records • Incident Reports • People Certifications 20 © ARC Advisory Group Reference Data Activity Records
  • 18. A Structured Set of ALM Models Framework Enables Cross-Industry Benchmarking A Structured Set of ALM Models Framework Enables Cross-Industry Benchmarking Manufacturing Energy 22 © ARC Advisory Group
  • 19. Key TakeawaysKey Takeaways  ARC has a long history of research around ALM  We have developed various models to help clients d t d i d l t t i d l t l tiunderstand issues, develop strategies and select solutions • TEAM, ITEAM, CALM, DOM  Our new ALM Model extends that research into more areas and more industries.  The structured nature of our new model: • will enable ARC to provide you with more, valuable ALMwill enable ARC to provide you with more, valuable ALM research, • Enable you to develop ALM/ALIM strategies with more appropriate support for people processes technology andappropriate support for people, processes, technology and information needs analysis, and • enable you to benchmark your ALM performance with peers and other industries and identify the Best Practices for your 23 © ARC Advisory Group and other industries and identify the Best Practices for your program
  • 20. Thank You.Thank You. For more information, contact the author at srsnitkin@arcweb.com or visit our web pages at www arcweb comwww.arcweb.com