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Shritara Engineers




Office:                        Works:
Shritara Engineers,            Shritara Engineers,
72, Unique Tower,              BM/18, Blue Mount Work-
Off Link Road,                 station,
Malad (W), Mumbai
PIN: 400 064.
                               Waliv Phata, Sativali Road,
Tele: +91 22 2881 3803         Vasai (E), District Thane,
Fax: +91 22 2880 4587.         Maharashtra, India
E- mail: manish@shritara.com   PIN: 401208
                               Tel: 9820191532 /
Contents


 Introduction                          01

 Organisation Chart                    02

 Manufacturing Process                 03

 Quality Policy                        05

 Quality Plans                         06

 Product List                          09

 Product snapshot                      12

 Machinery List                        13

 Instruments List                      15

 Design & Engineering Infrastructure   16

 Welder Qualifications                 17

 Equipment Certifications              18

 Professional Qualifications           20

 Registration - Indian Government      23

 Order Completed Recently              25

 Sheet Metal Fabrication               27

 Manufacturing Process Tools           29

 Facilities Sheet Metal Division       33
Introduction

Shritara is engaged in Design-         effective solutions to your pro-
ing, Manufacturing & Testing of        ject requirement with all applica-
Chemical Process Equipment             ble equipment standards.
with special competence in pro-
ducing alloy steel and stainless       We can also design, fabricate &
steel Heat Exchangers, Reac-           erect at site API 650 and API
tors and Pressure Vessels to           620 tanks of fixed roof or domed
customer requirements under            roof structure in Carbon steel
International Codes and Specifi-       and stainless steel. Complete
cations.                               design, engineering and fabrica-
                                       tion, testing and erection can be
The plant is well equipped with        taken up. We are now in proc-
machinery and manpower to              ess of developing expertise in
produce fabricated equipment           fabrication of Floating roof tanks.
and machined items like Agi-
tated Reactors, Heat Exchang-          Stainless Steel Cladded storage
ers, Columns, Vessels, Auto-           Vessels, Bunkers and Silos for
claves and Storage Tanks in            material handling of Fertilisers,
stainless, steel alloy steel etc. in   Crystalline Powders and Prills
accordance with ASME, TEMA,            can be delivered with custom-
& IS standards. The company            ized solutions along with Con-
prides itself in carrying out de-      veyor Systems.
velopment of import substitutes.
                                       Oil Coolers, Fuel Oil tanks with
                                       Internal Heating coil as per
The manufacturing facilities are
                                       TEMA standards are available in
visited by leading international
                                       various ranges from 100 kcal/hr
agencies for certification and in-
                                       to 10000 kcal/hr heat dissipation
spection viz. TEIL, BVIS, Elec-
                                       rate in copper tubing and
tromech, Lloyd’s Register Asia.
                                       stainless tubing.
Lead by a competent team of
                                       We carry out genera fabrication
highly experienced technocrats,
                                       of Stainless Steel ladders and
we at Shritara Engineers, are
                                       railings, Structures and Brac-
committed to delivering cost
                                       ings.
Organization Chart
                                        Shritara Engineers




               Partner Finance                                Partner Managing
               (Mr. M. S. Tikle)                               (Mr. M. M. Tikle)



   Finance manager
   (Mr. Mangaokar)                                Manager Workshop
                                                  (Mr. Dev Sharma)


                                                                           Supervisors
    Accounts                                                                Workshop
   (Mr. Tushar)                          Manager Marketing
                                          (Mr. B. Gandhi)


                                                                             Skilled Fabrica-
Taxation Consult-                                                                  tors
      ants                         Manager Design
                                   (Mr. C. M. Patil)
M/s Apte, Chartered
   Accountants,
Mr. Sawant, Excise                                                           Press Operators
    Consultant.
                                           Draughtsman
                                           AutoCAD Op-
                                              erators


                                                               Marketing
                                                                Agents


  Partner Managing




    Q.C. Engineers



                                   Suppliers                     Finance Manager
Manufacturing Process

We have been consistently fol-     All material is procured against
lowing the parameters associ-      valid test certification, checked
ated with Good engineering         at stores and released for work
practices over and above Cli-      after proper marking and issu-
ent Specifications and require-    ance of release note. Untested
ments laid down by Codes and       material received at stores is
Standards. Our Quality Audit       sampled at independent labo-
specifies contract review as a     ratory for required confor-
major item for ensuring correct    mance.
supply of product with mini-       Manpower such as welders
mum delay. Due diligence ex-       and fitters are evaluated for
ercised in pre – engineering       experience in assigned tasks
stage results in consistently      and suitably graded for work
correct decisions for planning,    locations as per criticality.
processing and dispatch of or-     Machinery is evaluated for ca-
ders. Material, Manpower and       pacity, maintenance, tools, jigs
Machinery is included in pre-      and fixtures.
view of contractual audits to      Procedures developed for test-
minimize gaps in planning for      ing by destructive and non de-
deliverables.                      structive means are revali-
Any contract review results in     dated if outdated and fresh
cost analysis, planning of time    certification obtained if not
& motion, design and engi-         available.
neering with reference to con-     Process to be followed is bro-
tract deliverables                 ken stage wise into daily and
Contract review is followed by     time bound units for achieving
generation of Drawings, Qual-      targeted output by qualified
ity plans, Inspection and Test     shop floor supervisors and en-
plans, Cutting plans based on      gineers. Generating relevant
material sizing, process and       and objective reports for re-
time planning and placement        quired events and also for ac-
of requisitions for material and   tivities relevant to job at hand
or shortfall in manpower and       monitors manufacturing proc-
machinery.                         ess.
Internal Inspection reports are   Some Common Test Reports Gen-
presented to Clients represen-    erated while fabricating various
tative for stage wise sampling    equipments.
of mechanical parameters for
conformance and subsequent
certification as per approved     Material Inspection reports
Quality plan, Drawing, Codes      Dimension reports. (Dished End
etc.                                 Forming, Shell Rolling, Tube Ex-
                                     pansion, Tube Sheet drilling,
Testing for Mechanical compli-       Shell course Joining and align-
ance is monitored with cali-         ment, set ups and weld seam
brated instruments and gauges        reports etc.)
as required for job at hand.
Fluids coming in contact with     Hydrostatic test reports (Shell, Coil,
equipment which are likely to         Jacket, Limpet etc.)
cause deteriorated perform-       Pneumatic test report
ance are suitably treated be-         (Reinforcement pad for nozzle
fore use. Cleaning and drying         openings, Thin Shell leak detec-
after final testing is ensured.       tion, Flange to pipe weld etc.)
                                  Radiographic Film evaluation re-
Passivation, Painting, Final          ports.
Identification, Packing and       Dye Penetrant test reports
Transportation are all pre de-    Ultrasonic and / or Magnetic Parti-
fined and reports are gener-          cle test reports.
ated. Spares and loose items      Weld Seam Completion reports.
are suitably identified and       Heat treatment reports.
packed with required packing      Dry run for rotating Parts in assem-
material with spares lists de-        bled condition (Temperature
tails duly inspected and certi-       rise, Whirling, Eccentricity, Vi-
fied.                                 brations, Noise Level, Speed
                                      etc.)
                                  Wet Run or Full Load Test with Wa-
                                      ter or Fluid supplied by Client for
                                      evaluation.
                                  Quantity check reports
                                  Reports for Pickling and Passiva-
                                      tion.
                                  Mechanical Cleaning and Painting.
Quality Policy

Our Organization endeavors to manufac-

ture products complying with Customers'

requirements and is committed to attain

Excellence in Quality Standards, Leader-

ship in Engineering and Manufacturing.

Shritara will achieve this through:

•   Compliance with statutory & regulatory

requirements.

•   Employee participation in setting quality

benchmarks.
Quality Approval Plans
Quality Approval Plans
Quality Approval Plans
List of Products
A. Special Material – Welding and forming
      a. Incolloy 625, 800 etc.
      b. Duplex Stainless Steel 2205, 2507 etc.
B. Templates & Retaining Rings for Equipment Foundation
C. Structural Members for Bridges, Factories etc.
D. Railings and Stainless Steel ladders
E. Sheet Metal parts fabricated from Power Press Shearing
F. Cladded Silos and Hopper for Material Handling
G. Steam Heating Coil for Tanks, Boiler parts
H. Fuel Oil Tanks with Internal Heating coil
I. Double Pipe heat Exchangers
J. Condenser, After Cooler, Inter Cooler
K. Oil Coolers – Copper Tube Fully Expanded
L. U Tube bundles in Carbon steel, Stainless Steel & Non fer-
   rous Construction.
M. Air Receivers
N. Liquid Vapor Separator
O. ASME, PD 5500, Coded High Pressure Vessels
P. TEMA Shell & Tube Type Heat Exchangers
Q. Skid Mounted High Pressure Pumps
R. API 650 Fixed & Floating Roof Storage Tanks
S. On Site High Pressure Piping Fabrication & Erection
T. Conveyor Systems for Ash Handling
U. API 661 Air Cooled Finned Tube Heat Exchangers
V. ASME Sec VIII Div. 1 Agitated Reactors
W. Autoclaves
X. Centrifuges
Y. Cryogenic vessels – Aluminum, 9 % Ni Steels
Product Snapshot
Machinery list
                                                                          Quan-
      Machine                      Capacity                    Make
                                                                           tity
Plate Bending Ma-       2500 mm width x 16 mm         Hindustan Ma-
                                                                         01
chine                   thickness Carbon Steel        chines
Pipe Bending Ma-
                        80 NB x S160 x 600 mm Ø       Shritara           01
chine
‘U’ Tube Bending        25.4 mm Outer Diameter x 3    Hindustan Ma-
                                                                         01
Machine                 mm Wall Thickness             chines
                                                      Premier Ma-
Welding Inverters       400 amps                                         04
                                                      chines
Welding Transform-
                        400 amps                      Premier machines   02
ers
                        Cuts Up to 70 mm thick Car-
PUG cutting machine                                   Local              01
                        bon Steel
                        400 amps Inverter compati-    Premier Ma-
HF unit for GTAW                                                         01
                        bility                        chines
Portable Drilling Ma-
                        Universal Drilling            Bosch              03
chines
EOT Crane               05 ton SWL                    Shritara Engrs.    01
Lifting and Handling
                        02 Ton Chain Pulley Block     Chinese            02
Devices
                                                      Haridas Instru-
Welding Ovens           400 0 C Baking                                   01
                                                      ments
Portable Ovens          100 0 C Baking                Local              04
Grinding Machines       AG 7                          Bosch,             03
Grinding Machines       AG5                           Bosch              02
Grinding Machines       GQ4                           Ralli Wolf         01
Pipe Cut off Machine    6” diameter Pipe              Dewalt.            01
Hydraulic test ma-      Maximum test pressure 2000
                                                      Fairdeal           01
chine                   psig
Tool Grinding Ma-
                        4” size                       Apollo             01
chine
Machinery list continued
                                                                         Quan-
      Machine                    Capacity                    Make
                                                                          tity
Power Press            40 ton                       Godrej              01
Power Press            20 ton                       Godrej              01
Pillar Drill Machine   40 mm diameter hole          Siddharth           01
Pillar Drill Machine   20 mm diameter hole          Rajkot              01
CO2 MIG welding
                       400 Ampere                   Memco               01
Machine
Welding Transformer    600 Ampere                   Premier             01
Profile Gas Cutting    Cuts up to 40 mm thickness
                                                    Rajkot              01
Machine                Mild steel
Drill / tapping Ma-
                       20 / 16 mm capacity          J.K. machines       01
chine
Thread forming ma-
                       M16 mm capacity              J.K. machines       01
chine
Hydraulic hacksaw
                       Up to 225 mm diameter        Apollo              01
cutting
Bench Grinder          2 h.p.                       Gyro                01
Bench Grinder          ½ h.p.                       Gyro                01
Air Compressor         400 lbs                      Perfect             01
Angle Grinder          9” diameter wheel capacity   Bosch               01
Angle grinder          4” diameter wheel capacity   Bosch               01
Control Unit & Drive   HQC 1000 up to 28 mm Fer-
                                                    Heatex Tools Pvt.
Unit for Tube Expan-   rous & 35 mm Non – Fer-                          01
                                                    Ltd.
sion                   rous.




     HIGH PRESSURE TROLLEY MOUNTED PUMP WITH 80 H.P. MOTOR HYDRO-
                TESTING AT 100 KG/CM2 TESTING IN PROGRESS
Instruments list
     Instrument                   Capacity              Make      Quantity     Certificate
Vernier Calipers       24” size, 0556828              Mitutoyo    01         07/03/151213/1

Vernier Calipers       12” size                       Mitutoyo    01         SE/004/0708

Vernier Calipers       6” size                        Mitutoyo    01         NIL

Dial Calipers          0 – 25 mm                      Aerospace   01         SE/003/0708
                                                      Godavari
Radiography Viewer     15” x 4” film size, 1000 Cd                01         NIL
                                                      NDT
Hydraulic test ma-     Maximum test pressure
                                                      Fairdeal    01         NIL
chine                  2000 psig
Ultrasound Thickness                                                         MIMCO/EDISON-
                       5 mm to 200 mm                 Megasonic   01
Meter                                                                        1/2601/2007-08
Measuring tape         15 meter flexible cloth type   Freemans    02         NIL
                       05 meter flexible metal foil
Measuring tape                                        Freemans    03         SE/006/0708
                       type
                       03 meter flexible metal foil
Measuring tape                                        Chinese     05         SE/007/0708
                       type
Metal scale            01 meter rigid type            Aeroplane   02         NIL

Metal Scale            12” rigid type                 Aeroplane   03         SE/005/0708
                       3” diameter size x 1: 10
Magnifying lens                                       Tejco       02         NIL
                       magnifying capacity
Pressure Gauge         0 to 210 kgf/cm2               Waree       01         P06120801
                                                      K. Scien-
Pressure Gauge         0 to 35 kgf/cm2                            01         SE/002/0708
                                                      tific
Pressure Gauge         0 to 16 kgf/cm2                H. Guru     01         SE/001/0708

Vacuum Pump            0 to 30 mm Hg                  Instavac    01         749/oct/07-B
                                                      Bharat
Right Angle            0 to 150 mm                                01         SE/008/0708
                                                      Tools
                                                      Heatex
                                                                             Heatex Calibra-
Tube Expanders         As Required                    Tools P.    Various
                                                                             tion T.C.’s
                                                      Ltd.
Design & Engineering Infrastructure

                                Description
Pentium Workstation
Pentium Laptops
Printers
LAN Network
EPABX & FAX lines

Scanner
Broadband facility
AutoCad Software
PV Elite Software
Windows XP
Microsoft Office
External Hard Disk for data backup
Sever For backup
Welder Qualifications
                               ASME        Filler                   Welded
         Base        Base                              Welding                  Qualified
 Nr.                           Sec. IX     Metal                   Thickness
        Metal 1     Metal 2                           Technique                  Under
                               P Nos       Used                     in mm
       Stainless   Stainless
         Steel       Steel     P08 to P   Electrode
 01                                                    SMAW           14       Electromech
       SA240Gr.    SA240Gr.      08         E308
         304         304

       Stainless   Stainless
                                            Filler
         Steel       Steel     P08 to
 02                                         Wire        GTAW          5.4      Electromech
       SA312TP     SA312TP      P08
                                           ER308
         304         304

       Stainless
                    Carbon
         Steel                 P08 to     Electrode
 03                  Steel                             SMAW           25       Electromech
       SA240Gr.                 P01         E309
                     SA53
         304

        Carbon      Carbon                                                      Toyo Engi-
                               P01 to     Electrode
 04      Steel       Steel                             SMAW           16           neers
                                P01        E6013
         SA53        SA53                                                      India Limited

        Carbon      Carbon
                                           Filler                               Toyo Engi-
         Steel       Steel     P01 to
 05                                        Wire         GTAW          5.4          neers
       SA106Gr.    SA106Gr.     P01
                                          ER70S2                               India Limited
          B           B

        Incolloy    Incolloy                Filler
                               P45 to                                          Bureau Veri-
 06       800         800                   Wire        GTAW          03
                                P45                                                tas
         SB407       SB407                ER NiCr3


                                          Electrode     Saw
       Cr13Ni3M                                                                Bureau Veri-
 07                   ----                Zedalloy    Weld Over-      06
           n                                                                       tas
                                             550         lay

        Carbon      Carbon
                                          Electrode
         Steel       Steel     P 01 to                                         Bureau Veri-
 08                                       E 7018 -     MMAW           12
        SA 516      SA 516      P 01                                               tas
                                              1
        Gr. 70      Gr. 70

        Carbon      Carbon
         Steel       Steel     P 01 to    Electrode                            Bureau Veri-
 09                                                    MMAW           12
        SA 516      SA 516      P 01       E 7018                                  tas
        Gr. 70      Gr. 70

        Duplex      Duplex
                                            Filler                              AWS CWI
       Stainless   Stainless   P 08 to
 10                                         Wire        GTAW          13        0272681
         Steel       Steel      P 08
                                           E2209                                 Shritara
       S32205      S32205
Equipment Certification




                      Inspections carried out by:
      Lloyd’s Register Asia & Bureau Veritas Industrial Services
Certificates contd-




                        Inspection carried out by
          Electromech, Aker Kvearner Power Gas India Limited,
             Bureau Veritas, Toyo Engineering India Limited
Professional Qualifications




Training Course, NDE LII Inspector Courses – Radiography, Ultrasonic, Magnetic Particle
                              and Liquid Penetrant Tests
Professional Qualifications – pg 2




 Certificates for Magnetic particle testing LII, API 510 Preparatory Course, American Weld-
                                 ing Society – CWI Certificate.
Product Snapshot




One of our Air Receivers (3m3 cap). Being tested on the compressed air Skid meant for Pipeline
                    SV Station Reliance Gas Infrastructure India Limited.
                                 Courtesy Energy Logistics.




                             Shell & tube type Heat Exchanger –
         Individual tubes being inspected after insertion of Tube bundle inside Shell .
Registrations Indian Government.
Address
Office: 72, Unique Tower, Off Link Road, Malad (W), Mumbai 400064.
           Tele: 022 2881 3803 Fax: 022 2880 4587, e – mail: admin@shritara.com

Works: BM/18, Blue Mount Workstation, Sativali Road, Vasai East 401208
           Tele: 9820191532 / 9833895350 / 51 / 52.

SSI Registration number: 27/021/11/01231 w.e.f. 13/06/2007

MVAT 2002 – Registered under VAT

VAT TIN No. 27650540899V w. e. f. 01 / 04 / 2006
CST TIN No. 27650540899C w. e. f. 01 / 04 / 2006
C Form Facility Is Available.

Service Tax Numbers

ST/MUM/DIV-IV/CER/1062/REG/2005 Consulting Engineering Services
ST/MUM/DIV-IV/MPR/0289/REG/2005 Manpower Recruitment Services
ST/MUM/DIV-IV/TIC/0140/REG/2005 Technical Inspection & Certification

Service Tax No. For Labor Contract:                   ABFFS1746/ST001

Tan Number – MUMS51995G

Excise Registration: ABFFS1746RXM001 w. e. f. 01/11/2007.



Bankers: The Cosmos Co-operative Bank Limited, Pune – Kandivali, Mumbai.
Contact Us:

Office Address: Shritara Engineers,
                        72, Unique Tower,
                        Off Link Road,
                        Malad(W), Mumbai
                        PIN: 400 064.

                       Tele: +91 22 2881 3803
                       Fax: +91 22 2880 4587.
                       E- mail: manish@shritara.com
Double Pipe Heat Exchanger – SS 316L 8.7 m2 Area
List of recently completed orders
Year             Client              Inspection     Equipments        Description       Qty
                                                                    Welded Tube
                                                                    Inserts for Reli-
                                    Bureau Veri-   Incolloy 800     ance Jamna-
2006   Industrial Engineers         tas            Tube Inserts     gar Refinery        600
                                                                    SS316 Agitator
       Sandoz Private     Limited                  Reactor Inter-   shaft, coils,
2007   (Novartis)                   Client         nals             baffle plates,
                                                                    ASME Sec VIII
                                                                    Div 1, SS304,
                                                                    18/24 thk, 2.8
                                                                    m Ø x 6 m ht,
                                                                    Internal coils
                                                                    and External
                                                   Agitated Re-     Half Pipe Lim-
2005   Schenectady Herdillia Ltd.   Electromech    actors           pet coil              2
                                                                    ASME Sec VIII
                                                                    Div 1, 650 mm
                                                                    Ø x 27 m long
                                                   Distillation     x 6 mm thk,
2005   Schenectady Herdillia Ltd.   Client         Column           SS304                 1
                                                                    ASME Sec VIII
                                                                    Div 1 SS304
                                                                    800 mm Ø x
                                                                    4400 mm long
                                                                    with SS316
                                                   Vapor Liquid     Expansion bel-
2005   VVF Limited                  Client         Separators       low outlet            1
                                                   Fuel Oil Stor-   C.S. tanks 4.5
2006   VVF Limited                  AKPGIL         age tanks        KL & 2.5 KL
List of recently completed orders

Year              Client              Inspection    Equipments        Description      Qty
                                                   Trolley
                                                   Mounted High      SS304, 80kg/
                                                   Pressure          cm2(g), 80 m3/
2006   Ballarpur Industries Limited   Client       Pump              hr                  1


       Deepak Fertilisers and Pet-                 500 MT Fixed      10 m Ø x 10 m
2008   rochemical Corporation Ltd.    Client       Roof Tank         ht. API 650         1

                                                   10 m3 water       3m square x 6
       Deepak Fertilisers and Pet-                 capacity, Bun-    m ht, SS 304L
2007   rochemical Corporation Ltd.    Client       ker Silo          cladding inside     1
                                                                     ASME Sec VIII
                                                                     Div 1, 22 / 25
                                                                     thk, 65 kg/cm2
                                                                     (g) design
                                                                     pressure, 700
       Deepak Fertilisers and Pet-    Lloyd's      Knock Out         mmØ x 3000
2007   rochemical Corporation Ltd.    Register     Drum              m long              2

                                                   Shell and Tube
       Deepak Fertilisers and Pet-    Lloyd's      Heat Ex-          TEMA Shell &
2007   rochemical Corporation Ltd.    Register     changer           Tube                2

                                                   Double Pipe
       Deepak Fertilisers and Pet-                 Heat Ex-          TEMA Double
2006   rochemical Corporation Ltd.    Toyo Engg    changer           Pipe                1

                                                                     CS templates
                                                                     for Equipment
       Deepak Fertilisers and Pet-                 Templates and     Foundation for
2006   rochemical Corporation Ltd.    Toyo Engg    Retaining rings   Site Erection      33
                                                                     ASME Sec VIII
                                                                     Div 1, 10 / 12
                                                                     thk, 10 kg/cm2
                                                                     (g) design
                                                                     pressure, 1100
                                      Bureau       3 m3 Air Re-      mmØ x 3000
2007   Energy Logistics Pvt. Ltd.     Veritas      ceivers           m long              5
Sheet Metal Fabrication
                                                                            Undoubted advantages in manufac-
                                                                            ture of light precision parts. Choices
                                                                            of any metal form intricacy of detail-
Material Compatibility
                                                                            ing and design.
We assure customers of excel-
                                                                            Sound design skills in achieving pre-
lent choice of chemistry and
                                                                            cise tolerances for easy interchange-
physical properties for shape                                               ability and reduced downtime during
conformity over long periods and                                            operations.
harsh operating conditions.
                                                                            Excellent work finish with custom
Design & Detailing
                                                                            built designs as per harsh operation
                                                                            conditions and demanding customer
Our CAD CAM, AutoCAD and
                                                                            specifications.
Material Database for designing

of spring steel, Quick release                                              Quick customer response to change
action parts, circlip etc. ensure                                           in design, material, finish and pack-
failsafe products time and again                                            aging for meeting market strategies
with total customer satisfaction.                                           on fire fighting basis.

                                    Shritara Engineers has been estab-      At Shritara we endeavor to delight
Customer Orientation
                                    lished with the firm vision of gener-   Customer. Our Facilities for manu-
Constant innovation and upgrad-
                                    ating profits by ensuring symbiotic     facture of Die press parts in cold
ing of machinery and training of
                                    growth of company along with our        shear extends from foil thicknesses
employees with the latest indus-
                                    customers and suppliers. Our            to plate metal shearing in sizes from
try developments have ensured
                                    growth in last ten years has been       1 mm to 300 mm with a die daylight
our presence in front line of in-
                                    precisely due to the above vision       of over 200 mm for deep drawn and
dustry OEMs with a sound cus-
                                    and the continued support of our        multiple operation dies or for multi
tomer base.
                                    team of dedicated employees and         contoured parts. Our outsourced ac-
                                    suppliers. Our innovative mindset       tivities of heat treatment such as An-
                                    has endeared us to our customers        nealing, Case hardening, gas Nitrid-
                                    who place their trust on us for meet-   ing, Flame hardening, Quenching
                                    ing crash schedules and demanding       and tempering are carried out in Gas
                                    product specifications. We trust our    fired furnaces in neutral atmos-
                                    employees to generate unambigu-         pheres with state of the art facilities
                                    ous communication lines with cus-       for material handling and preventing
                                    tomers and meet the deadlines with      material contamination. Joining of
                                    skill and panache. Our employees        parts formed is possible with state of
                                    ensure production initiation after      the art welding, drilling and machin-
                                    due diligence to avoid unscheduled      ing facilities. GTAW, MIG and
                                    work stoppages and accidents re-        MMAW welding are all possible un-
                                    sulting in loss of 3Ms (Man, Ma-        der one roof at Shritara.
                                    chine, Material).
Sheet Metal Work Product Snapshot


Parts in foil Thickness formed to close tolerance in   Parts in heavy Thickness formed & machined to
steel copper, brass admiralty brass, plastics, as-     close tolerances Tool steels and SS 316 bearing




Parts formed in multiple operations from aluminum      General door fittings, electrical fittings
and powder coated to precise finish                    etc. for retail suppliers Chrome plated
                                                       Brass fittings




Tools used for punching fine holes in sheet metal      Industrial washer for Fastener and sealing
on a sample piece for client approval                  devices in Matt finish SS304/316
Manufacturing Process Tools




                                Left: Power Press
                                Above: Typical Die – Punch Assembly
                                Ready for Production




            Below: A Look at Our Shop Floor during Production in Full Swing
            Above Right: A Multi Operation Product in Dispatch CONDITION
Welding Process GTAW




GTAW WELDING OF ASSMBLIES WITH SHIELDING BY INNERT ARGON GAS UP TO
99.9 % PURITY FOR SS316, HIGH ALLOY STEELS AND NON FERROUS ALLOYS LIKE
INCOLLOY 800 /625/600, HASTEALLOY, DUPLEX STAINLESS STEELS 2025, 2507 etc.




TIG Welded Stainless Steel Box fabricated out of Chequered plate bent at one corner with
other corner made up of Round bars built up to match with chequer plates design
MIG Welding




 CO2 MIG welding machine 40 Ampere capacity for welding press metal assemblies
       without generation of slag giving clean and precise weld tolerance.




  MIG WELDED COMPONENT – SQUARE PIPES FOR JIG MEANT FOR STAINLESS
                         STEEL LADDERS.
Facilities Sheet Metal Division
TECHNICAL SUPPORT                                                                            Workshop at Vasai is well appointed with one 40 ton and one 20 ton
                                                                                             power presses along with one 2 meter diameter capacity and 40 mm
Products are manufactured as
                                                                                             thick cutting capacity profile cutting machine. Shop has MIG welding
per a rigorous test plan with
                                                                                             attachment on a 400 Amperes Rectifier welding machine. Two pillar
statistical data mobilisation for                                                            drilling machines of 40 mm and 20 mm diameter hole drilling capac-

rework, salvage and reject                                                                   ity an take care of most of the drilling requirements. Hydraulic mo-
                                                                                             torized Hacksaw cutting machine can cut up to 225 mm size shapes
pieces. Any manufacturing defect
                                                                                             in most metals. Thread forming attachments for precision BSW and
is covered by our guarantee for
                                                                                             BSP threads are available for supplementary operations after form-
free replacement for defects in                                                              ing especially electric panel boards, screws sockets in Plummer
manufactured product.                                                                        block clips and base plates for anchoring bolts. Portable and fixed
                                                                                             grinding stations are used to provide finishing de-burring
ZERO DOWNTIME

At Shritara we believe in zero
                                      and post formation cutting operation. Air Compressor of 400 lbs capacity is a useful facility for pressurized cleaning.
downtime for customer. No de-
                                      Leak tests for air tight, water tight and / or dust proof enclosures are carried out using pressurized air from compres-
fective products are allowed to       sor.
pass Quality Inspection at each

stage of manufacture. Pre plan-

ning of activity before commenc-

ing production means zero loss        Ordering Information                                                                      SERVICES AVAILABLE
of production shifts day after day.
                                                                                                                                Technical Support
                                             Application for parts, life cycle estimated under given                            Design and Detailing
TURNKEY SOLUTIONS                            conditions.                                                                        Material Selection
For all your needs in cold formed
                                                                                                                                Application Support
sheet metal parts we shall be                Operating environment, including but not limited to Tem-
                                                                                                                                Troubleshooting
                                             perature ranges, Pressure chart for operating condi-
glad to be associated from con-
                                             tions,
cept stage right up to commis-
                                             Dynamic loading, cyclic loading, friction and corrosive
sioning and life cycle studies.
                                             fluid presence. Creep resistance, aging and fatigue load
                                             data if available.
For more information on any of               Quality plans, specifications, Engineering drawings,
our products or services please              general material selection, mating machine parts or

visit us on the Web at:                      product storage in contact
                                             Client, consulting agency, EPC, Turnkey contract and or
www.shritara.com
                                             Third party Inspection                                                                     Shritara

                                                                                                                                        72 Unique Tower, Off Link Road,
                                                                                                                                        Malad (W) Mumbai 64, India
                                                                                                                                        Phone 022 2881 3803
                                                                                                                                        Fax 022 2880 4587

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Brochure 2008

  • 1. Shritara Engineers Office: Works: Shritara Engineers, Shritara Engineers, 72, Unique Tower, BM/18, Blue Mount Work- Off Link Road, station, Malad (W), Mumbai PIN: 400 064. Waliv Phata, Sativali Road, Tele: +91 22 2881 3803 Vasai (E), District Thane, Fax: +91 22 2880 4587. Maharashtra, India E- mail: manish@shritara.com PIN: 401208 Tel: 9820191532 /
  • 2. Contents Introduction 01 Organisation Chart 02 Manufacturing Process 03 Quality Policy 05 Quality Plans 06 Product List 09 Product snapshot 12 Machinery List 13 Instruments List 15 Design & Engineering Infrastructure 16 Welder Qualifications 17 Equipment Certifications 18 Professional Qualifications 20 Registration - Indian Government 23 Order Completed Recently 25 Sheet Metal Fabrication 27 Manufacturing Process Tools 29 Facilities Sheet Metal Division 33
  • 3. Introduction Shritara is engaged in Design- effective solutions to your pro- ing, Manufacturing & Testing of ject requirement with all applica- Chemical Process Equipment ble equipment standards. with special competence in pro- ducing alloy steel and stainless We can also design, fabricate & steel Heat Exchangers, Reac- erect at site API 650 and API tors and Pressure Vessels to 620 tanks of fixed roof or domed customer requirements under roof structure in Carbon steel International Codes and Specifi- and stainless steel. Complete cations. design, engineering and fabrica- tion, testing and erection can be The plant is well equipped with taken up. We are now in proc- machinery and manpower to ess of developing expertise in produce fabricated equipment fabrication of Floating roof tanks. and machined items like Agi- tated Reactors, Heat Exchang- Stainless Steel Cladded storage ers, Columns, Vessels, Auto- Vessels, Bunkers and Silos for claves and Storage Tanks in material handling of Fertilisers, stainless, steel alloy steel etc. in Crystalline Powders and Prills accordance with ASME, TEMA, can be delivered with custom- & IS standards. The company ized solutions along with Con- prides itself in carrying out de- veyor Systems. velopment of import substitutes. Oil Coolers, Fuel Oil tanks with Internal Heating coil as per The manufacturing facilities are TEMA standards are available in visited by leading international various ranges from 100 kcal/hr agencies for certification and in- to 10000 kcal/hr heat dissipation spection viz. TEIL, BVIS, Elec- rate in copper tubing and tromech, Lloyd’s Register Asia. stainless tubing. Lead by a competent team of We carry out genera fabrication highly experienced technocrats, of Stainless Steel ladders and we at Shritara Engineers, are railings, Structures and Brac- committed to delivering cost ings.
  • 4. Organization Chart Shritara Engineers Partner Finance Partner Managing (Mr. M. S. Tikle) (Mr. M. M. Tikle) Finance manager (Mr. Mangaokar) Manager Workshop (Mr. Dev Sharma) Supervisors Accounts Workshop (Mr. Tushar) Manager Marketing (Mr. B. Gandhi) Skilled Fabrica- Taxation Consult- tors ants Manager Design (Mr. C. M. Patil) M/s Apte, Chartered Accountants, Mr. Sawant, Excise Press Operators Consultant. Draughtsman AutoCAD Op- erators Marketing Agents Partner Managing Q.C. Engineers Suppliers Finance Manager
  • 5. Manufacturing Process We have been consistently fol- All material is procured against lowing the parameters associ- valid test certification, checked ated with Good engineering at stores and released for work practices over and above Cli- after proper marking and issu- ent Specifications and require- ance of release note. Untested ments laid down by Codes and material received at stores is Standards. Our Quality Audit sampled at independent labo- specifies contract review as a ratory for required confor- major item for ensuring correct mance. supply of product with mini- Manpower such as welders mum delay. Due diligence ex- and fitters are evaluated for ercised in pre – engineering experience in assigned tasks stage results in consistently and suitably graded for work correct decisions for planning, locations as per criticality. processing and dispatch of or- Machinery is evaluated for ca- ders. Material, Manpower and pacity, maintenance, tools, jigs Machinery is included in pre- and fixtures. view of contractual audits to Procedures developed for test- minimize gaps in planning for ing by destructive and non de- deliverables. structive means are revali- Any contract review results in dated if outdated and fresh cost analysis, planning of time certification obtained if not & motion, design and engi- available. neering with reference to con- Process to be followed is bro- tract deliverables ken stage wise into daily and Contract review is followed by time bound units for achieving generation of Drawings, Qual- targeted output by qualified ity plans, Inspection and Test shop floor supervisors and en- plans, Cutting plans based on gineers. Generating relevant material sizing, process and and objective reports for re- time planning and placement quired events and also for ac- of requisitions for material and tivities relevant to job at hand or shortfall in manpower and monitors manufacturing proc- machinery. ess.
  • 6. Internal Inspection reports are Some Common Test Reports Gen- presented to Clients represen- erated while fabricating various tative for stage wise sampling equipments. of mechanical parameters for conformance and subsequent certification as per approved Material Inspection reports Quality plan, Drawing, Codes Dimension reports. (Dished End etc. Forming, Shell Rolling, Tube Ex- pansion, Tube Sheet drilling, Testing for Mechanical compli- Shell course Joining and align- ance is monitored with cali- ment, set ups and weld seam brated instruments and gauges reports etc.) as required for job at hand. Fluids coming in contact with Hydrostatic test reports (Shell, Coil, equipment which are likely to Jacket, Limpet etc.) cause deteriorated perform- Pneumatic test report ance are suitably treated be- (Reinforcement pad for nozzle fore use. Cleaning and drying openings, Thin Shell leak detec- after final testing is ensured. tion, Flange to pipe weld etc.) Radiographic Film evaluation re- Passivation, Painting, Final ports. Identification, Packing and Dye Penetrant test reports Transportation are all pre de- Ultrasonic and / or Magnetic Parti- fined and reports are gener- cle test reports. ated. Spares and loose items Weld Seam Completion reports. are suitably identified and Heat treatment reports. packed with required packing Dry run for rotating Parts in assem- material with spares lists de- bled condition (Temperature tails duly inspected and certi- rise, Whirling, Eccentricity, Vi- fied. brations, Noise Level, Speed etc.) Wet Run or Full Load Test with Wa- ter or Fluid supplied by Client for evaluation. Quantity check reports Reports for Pickling and Passiva- tion. Mechanical Cleaning and Painting.
  • 7. Quality Policy Our Organization endeavors to manufac- ture products complying with Customers' requirements and is committed to attain Excellence in Quality Standards, Leader- ship in Engineering and Manufacturing. Shritara will achieve this through: • Compliance with statutory & regulatory requirements. • Employee participation in setting quality benchmarks.
  • 11. List of Products A. Special Material – Welding and forming a. Incolloy 625, 800 etc. b. Duplex Stainless Steel 2205, 2507 etc. B. Templates & Retaining Rings for Equipment Foundation C. Structural Members for Bridges, Factories etc. D. Railings and Stainless Steel ladders E. Sheet Metal parts fabricated from Power Press Shearing F. Cladded Silos and Hopper for Material Handling G. Steam Heating Coil for Tanks, Boiler parts H. Fuel Oil Tanks with Internal Heating coil I. Double Pipe heat Exchangers J. Condenser, After Cooler, Inter Cooler K. Oil Coolers – Copper Tube Fully Expanded L. U Tube bundles in Carbon steel, Stainless Steel & Non fer- rous Construction. M. Air Receivers N. Liquid Vapor Separator O. ASME, PD 5500, Coded High Pressure Vessels P. TEMA Shell & Tube Type Heat Exchangers Q. Skid Mounted High Pressure Pumps R. API 650 Fixed & Floating Roof Storage Tanks S. On Site High Pressure Piping Fabrication & Erection T. Conveyor Systems for Ash Handling U. API 661 Air Cooled Finned Tube Heat Exchangers V. ASME Sec VIII Div. 1 Agitated Reactors W. Autoclaves X. Centrifuges Y. Cryogenic vessels – Aluminum, 9 % Ni Steels
  • 13.
  • 14.
  • 15. Machinery list Quan- Machine Capacity Make tity Plate Bending Ma- 2500 mm width x 16 mm Hindustan Ma- 01 chine thickness Carbon Steel chines Pipe Bending Ma- 80 NB x S160 x 600 mm Ø Shritara 01 chine ‘U’ Tube Bending 25.4 mm Outer Diameter x 3 Hindustan Ma- 01 Machine mm Wall Thickness chines Premier Ma- Welding Inverters 400 amps 04 chines Welding Transform- 400 amps Premier machines 02 ers Cuts Up to 70 mm thick Car- PUG cutting machine Local 01 bon Steel 400 amps Inverter compati- Premier Ma- HF unit for GTAW 01 bility chines Portable Drilling Ma- Universal Drilling Bosch 03 chines EOT Crane 05 ton SWL Shritara Engrs. 01 Lifting and Handling 02 Ton Chain Pulley Block Chinese 02 Devices Haridas Instru- Welding Ovens 400 0 C Baking 01 ments Portable Ovens 100 0 C Baking Local 04 Grinding Machines AG 7 Bosch, 03 Grinding Machines AG5 Bosch 02 Grinding Machines GQ4 Ralli Wolf 01 Pipe Cut off Machine 6” diameter Pipe Dewalt. 01 Hydraulic test ma- Maximum test pressure 2000 Fairdeal 01 chine psig Tool Grinding Ma- 4” size Apollo 01 chine
  • 16. Machinery list continued Quan- Machine Capacity Make tity Power Press 40 ton Godrej 01 Power Press 20 ton Godrej 01 Pillar Drill Machine 40 mm diameter hole Siddharth 01 Pillar Drill Machine 20 mm diameter hole Rajkot 01 CO2 MIG welding 400 Ampere Memco 01 Machine Welding Transformer 600 Ampere Premier 01 Profile Gas Cutting Cuts up to 40 mm thickness Rajkot 01 Machine Mild steel Drill / tapping Ma- 20 / 16 mm capacity J.K. machines 01 chine Thread forming ma- M16 mm capacity J.K. machines 01 chine Hydraulic hacksaw Up to 225 mm diameter Apollo 01 cutting Bench Grinder 2 h.p. Gyro 01 Bench Grinder ½ h.p. Gyro 01 Air Compressor 400 lbs Perfect 01 Angle Grinder 9” diameter wheel capacity Bosch 01 Angle grinder 4” diameter wheel capacity Bosch 01 Control Unit & Drive HQC 1000 up to 28 mm Fer- Heatex Tools Pvt. Unit for Tube Expan- rous & 35 mm Non – Fer- 01 Ltd. sion rous. HIGH PRESSURE TROLLEY MOUNTED PUMP WITH 80 H.P. MOTOR HYDRO- TESTING AT 100 KG/CM2 TESTING IN PROGRESS
  • 17. Instruments list Instrument Capacity Make Quantity Certificate Vernier Calipers 24” size, 0556828 Mitutoyo 01 07/03/151213/1 Vernier Calipers 12” size Mitutoyo 01 SE/004/0708 Vernier Calipers 6” size Mitutoyo 01 NIL Dial Calipers 0 – 25 mm Aerospace 01 SE/003/0708 Godavari Radiography Viewer 15” x 4” film size, 1000 Cd 01 NIL NDT Hydraulic test ma- Maximum test pressure Fairdeal 01 NIL chine 2000 psig Ultrasound Thickness MIMCO/EDISON- 5 mm to 200 mm Megasonic 01 Meter 1/2601/2007-08 Measuring tape 15 meter flexible cloth type Freemans 02 NIL 05 meter flexible metal foil Measuring tape Freemans 03 SE/006/0708 type 03 meter flexible metal foil Measuring tape Chinese 05 SE/007/0708 type Metal scale 01 meter rigid type Aeroplane 02 NIL Metal Scale 12” rigid type Aeroplane 03 SE/005/0708 3” diameter size x 1: 10 Magnifying lens Tejco 02 NIL magnifying capacity Pressure Gauge 0 to 210 kgf/cm2 Waree 01 P06120801 K. Scien- Pressure Gauge 0 to 35 kgf/cm2 01 SE/002/0708 tific Pressure Gauge 0 to 16 kgf/cm2 H. Guru 01 SE/001/0708 Vacuum Pump 0 to 30 mm Hg Instavac 01 749/oct/07-B Bharat Right Angle 0 to 150 mm 01 SE/008/0708 Tools Heatex Heatex Calibra- Tube Expanders As Required Tools P. Various tion T.C.’s Ltd.
  • 18. Design & Engineering Infrastructure Description Pentium Workstation Pentium Laptops Printers LAN Network EPABX & FAX lines Scanner Broadband facility AutoCad Software PV Elite Software Windows XP Microsoft Office External Hard Disk for data backup Sever For backup
  • 19. Welder Qualifications ASME Filler Welded Base Base Welding Qualified Nr. Sec. IX Metal Thickness Metal 1 Metal 2 Technique Under P Nos Used in mm Stainless Stainless Steel Steel P08 to P Electrode 01 SMAW 14 Electromech SA240Gr. SA240Gr. 08 E308 304 304 Stainless Stainless Filler Steel Steel P08 to 02 Wire GTAW 5.4 Electromech SA312TP SA312TP P08 ER308 304 304 Stainless Carbon Steel P08 to Electrode 03 Steel SMAW 25 Electromech SA240Gr. P01 E309 SA53 304 Carbon Carbon Toyo Engi- P01 to Electrode 04 Steel Steel SMAW 16 neers P01 E6013 SA53 SA53 India Limited Carbon Carbon Filler Toyo Engi- Steel Steel P01 to 05 Wire GTAW 5.4 neers SA106Gr. SA106Gr. P01 ER70S2 India Limited B B Incolloy Incolloy Filler P45 to Bureau Veri- 06 800 800 Wire GTAW 03 P45 tas SB407 SB407 ER NiCr3 Electrode Saw Cr13Ni3M Bureau Veri- 07 ---- Zedalloy Weld Over- 06 n tas 550 lay Carbon Carbon Electrode Steel Steel P 01 to Bureau Veri- 08 E 7018 - MMAW 12 SA 516 SA 516 P 01 tas 1 Gr. 70 Gr. 70 Carbon Carbon Steel Steel P 01 to Electrode Bureau Veri- 09 MMAW 12 SA 516 SA 516 P 01 E 7018 tas Gr. 70 Gr. 70 Duplex Duplex Filler AWS CWI Stainless Stainless P 08 to 10 Wire GTAW 13 0272681 Steel Steel P 08 E2209 Shritara S32205 S32205
  • 20. Equipment Certification Inspections carried out by: Lloyd’s Register Asia & Bureau Veritas Industrial Services
  • 21. Certificates contd- Inspection carried out by Electromech, Aker Kvearner Power Gas India Limited, Bureau Veritas, Toyo Engineering India Limited
  • 22. Professional Qualifications Training Course, NDE LII Inspector Courses – Radiography, Ultrasonic, Magnetic Particle and Liquid Penetrant Tests
  • 23. Professional Qualifications – pg 2 Certificates for Magnetic particle testing LII, API 510 Preparatory Course, American Weld- ing Society – CWI Certificate.
  • 24. Product Snapshot One of our Air Receivers (3m3 cap). Being tested on the compressed air Skid meant for Pipeline SV Station Reliance Gas Infrastructure India Limited. Courtesy Energy Logistics. Shell & tube type Heat Exchanger – Individual tubes being inspected after insertion of Tube bundle inside Shell .
  • 25. Registrations Indian Government. Address Office: 72, Unique Tower, Off Link Road, Malad (W), Mumbai 400064. Tele: 022 2881 3803 Fax: 022 2880 4587, e – mail: admin@shritara.com Works: BM/18, Blue Mount Workstation, Sativali Road, Vasai East 401208 Tele: 9820191532 / 9833895350 / 51 / 52. SSI Registration number: 27/021/11/01231 w.e.f. 13/06/2007 MVAT 2002 – Registered under VAT VAT TIN No. 27650540899V w. e. f. 01 / 04 / 2006 CST TIN No. 27650540899C w. e. f. 01 / 04 / 2006 C Form Facility Is Available. Service Tax Numbers ST/MUM/DIV-IV/CER/1062/REG/2005 Consulting Engineering Services ST/MUM/DIV-IV/MPR/0289/REG/2005 Manpower Recruitment Services ST/MUM/DIV-IV/TIC/0140/REG/2005 Technical Inspection & Certification Service Tax No. For Labor Contract: ABFFS1746/ST001 Tan Number – MUMS51995G Excise Registration: ABFFS1746RXM001 w. e. f. 01/11/2007. Bankers: The Cosmos Co-operative Bank Limited, Pune – Kandivali, Mumbai. Contact Us: Office Address: Shritara Engineers, 72, Unique Tower, Off Link Road, Malad(W), Mumbai PIN: 400 064. Tele: +91 22 2881 3803 Fax: +91 22 2880 4587. E- mail: manish@shritara.com
  • 26. Double Pipe Heat Exchanger – SS 316L 8.7 m2 Area
  • 27. List of recently completed orders Year Client Inspection Equipments Description Qty Welded Tube Inserts for Reli- Bureau Veri- Incolloy 800 ance Jamna- 2006 Industrial Engineers tas Tube Inserts gar Refinery 600 SS316 Agitator Sandoz Private Limited Reactor Inter- shaft, coils, 2007 (Novartis) Client nals baffle plates, ASME Sec VIII Div 1, SS304, 18/24 thk, 2.8 m Ø x 6 m ht, Internal coils and External Agitated Re- Half Pipe Lim- 2005 Schenectady Herdillia Ltd. Electromech actors pet coil 2 ASME Sec VIII Div 1, 650 mm Ø x 27 m long Distillation x 6 mm thk, 2005 Schenectady Herdillia Ltd. Client Column SS304 1 ASME Sec VIII Div 1 SS304 800 mm Ø x 4400 mm long with SS316 Vapor Liquid Expansion bel- 2005 VVF Limited Client Separators low outlet 1 Fuel Oil Stor- C.S. tanks 4.5 2006 VVF Limited AKPGIL age tanks KL & 2.5 KL
  • 28. List of recently completed orders Year Client Inspection Equipments Description Qty Trolley Mounted High SS304, 80kg/ Pressure cm2(g), 80 m3/ 2006 Ballarpur Industries Limited Client Pump hr 1 Deepak Fertilisers and Pet- 500 MT Fixed 10 m Ø x 10 m 2008 rochemical Corporation Ltd. Client Roof Tank ht. API 650 1 10 m3 water 3m square x 6 Deepak Fertilisers and Pet- capacity, Bun- m ht, SS 304L 2007 rochemical Corporation Ltd. Client ker Silo cladding inside 1 ASME Sec VIII Div 1, 22 / 25 thk, 65 kg/cm2 (g) design pressure, 700 Deepak Fertilisers and Pet- Lloyd's Knock Out mmØ x 3000 2007 rochemical Corporation Ltd. Register Drum m long 2 Shell and Tube Deepak Fertilisers and Pet- Lloyd's Heat Ex- TEMA Shell & 2007 rochemical Corporation Ltd. Register changer Tube 2 Double Pipe Deepak Fertilisers and Pet- Heat Ex- TEMA Double 2006 rochemical Corporation Ltd. Toyo Engg changer Pipe 1 CS templates for Equipment Deepak Fertilisers and Pet- Templates and Foundation for 2006 rochemical Corporation Ltd. Toyo Engg Retaining rings Site Erection 33 ASME Sec VIII Div 1, 10 / 12 thk, 10 kg/cm2 (g) design pressure, 1100 Bureau 3 m3 Air Re- mmØ x 3000 2007 Energy Logistics Pvt. Ltd. Veritas ceivers m long 5
  • 29. Sheet Metal Fabrication Undoubted advantages in manufac- ture of light precision parts. Choices of any metal form intricacy of detail- Material Compatibility ing and design. We assure customers of excel- Sound design skills in achieving pre- lent choice of chemistry and cise tolerances for easy interchange- physical properties for shape ability and reduced downtime during conformity over long periods and operations. harsh operating conditions. Excellent work finish with custom Design & Detailing built designs as per harsh operation conditions and demanding customer Our CAD CAM, AutoCAD and specifications. Material Database for designing of spring steel, Quick release Quick customer response to change action parts, circlip etc. ensure in design, material, finish and pack- failsafe products time and again aging for meeting market strategies with total customer satisfaction. on fire fighting basis. Shritara Engineers has been estab- At Shritara we endeavor to delight Customer Orientation lished with the firm vision of gener- Customer. Our Facilities for manu- Constant innovation and upgrad- ating profits by ensuring symbiotic facture of Die press parts in cold ing of machinery and training of growth of company along with our shear extends from foil thicknesses employees with the latest indus- customers and suppliers. Our to plate metal shearing in sizes from try developments have ensured growth in last ten years has been 1 mm to 300 mm with a die daylight our presence in front line of in- precisely due to the above vision of over 200 mm for deep drawn and dustry OEMs with a sound cus- and the continued support of our multiple operation dies or for multi tomer base. team of dedicated employees and contoured parts. Our outsourced ac- suppliers. Our innovative mindset tivities of heat treatment such as An- has endeared us to our customers nealing, Case hardening, gas Nitrid- who place their trust on us for meet- ing, Flame hardening, Quenching ing crash schedules and demanding and tempering are carried out in Gas product specifications. We trust our fired furnaces in neutral atmos- employees to generate unambigu- pheres with state of the art facilities ous communication lines with cus- for material handling and preventing tomers and meet the deadlines with material contamination. Joining of skill and panache. Our employees parts formed is possible with state of ensure production initiation after the art welding, drilling and machin- due diligence to avoid unscheduled ing facilities. GTAW, MIG and work stoppages and accidents re- MMAW welding are all possible un- sulting in loss of 3Ms (Man, Ma- der one roof at Shritara. chine, Material).
  • 30. Sheet Metal Work Product Snapshot Parts in foil Thickness formed to close tolerance in Parts in heavy Thickness formed & machined to steel copper, brass admiralty brass, plastics, as- close tolerances Tool steels and SS 316 bearing Parts formed in multiple operations from aluminum General door fittings, electrical fittings and powder coated to precise finish etc. for retail suppliers Chrome plated Brass fittings Tools used for punching fine holes in sheet metal Industrial washer for Fastener and sealing on a sample piece for client approval devices in Matt finish SS304/316
  • 31. Manufacturing Process Tools Left: Power Press Above: Typical Die – Punch Assembly Ready for Production Below: A Look at Our Shop Floor during Production in Full Swing Above Right: A Multi Operation Product in Dispatch CONDITION
  • 32. Welding Process GTAW GTAW WELDING OF ASSMBLIES WITH SHIELDING BY INNERT ARGON GAS UP TO 99.9 % PURITY FOR SS316, HIGH ALLOY STEELS AND NON FERROUS ALLOYS LIKE INCOLLOY 800 /625/600, HASTEALLOY, DUPLEX STAINLESS STEELS 2025, 2507 etc. TIG Welded Stainless Steel Box fabricated out of Chequered plate bent at one corner with other corner made up of Round bars built up to match with chequer plates design
  • 33. MIG Welding CO2 MIG welding machine 40 Ampere capacity for welding press metal assemblies without generation of slag giving clean and precise weld tolerance. MIG WELDED COMPONENT – SQUARE PIPES FOR JIG MEANT FOR STAINLESS STEEL LADDERS.
  • 34. Facilities Sheet Metal Division TECHNICAL SUPPORT Workshop at Vasai is well appointed with one 40 ton and one 20 ton power presses along with one 2 meter diameter capacity and 40 mm Products are manufactured as thick cutting capacity profile cutting machine. Shop has MIG welding per a rigorous test plan with attachment on a 400 Amperes Rectifier welding machine. Two pillar statistical data mobilisation for drilling machines of 40 mm and 20 mm diameter hole drilling capac- rework, salvage and reject ity an take care of most of the drilling requirements. Hydraulic mo- torized Hacksaw cutting machine can cut up to 225 mm size shapes pieces. Any manufacturing defect in most metals. Thread forming attachments for precision BSW and is covered by our guarantee for BSP threads are available for supplementary operations after form- free replacement for defects in ing especially electric panel boards, screws sockets in Plummer manufactured product. block clips and base plates for anchoring bolts. Portable and fixed grinding stations are used to provide finishing de-burring ZERO DOWNTIME At Shritara we believe in zero and post formation cutting operation. Air Compressor of 400 lbs capacity is a useful facility for pressurized cleaning. downtime for customer. No de- Leak tests for air tight, water tight and / or dust proof enclosures are carried out using pressurized air from compres- fective products are allowed to sor. pass Quality Inspection at each stage of manufacture. Pre plan- ning of activity before commenc- ing production means zero loss Ordering Information SERVICES AVAILABLE of production shifts day after day. Technical Support Application for parts, life cycle estimated under given Design and Detailing TURNKEY SOLUTIONS conditions. Material Selection For all your needs in cold formed Application Support sheet metal parts we shall be Operating environment, including but not limited to Tem- Troubleshooting perature ranges, Pressure chart for operating condi- glad to be associated from con- tions, cept stage right up to commis- Dynamic loading, cyclic loading, friction and corrosive sioning and life cycle studies. fluid presence. Creep resistance, aging and fatigue load data if available. For more information on any of Quality plans, specifications, Engineering drawings, our products or services please general material selection, mating machine parts or visit us on the Web at: product storage in contact Client, consulting agency, EPC, Turnkey contract and or www.shritara.com Third party Inspection Shritara 72 Unique Tower, Off Link Road, Malad (W) Mumbai 64, India Phone 022 2881 3803 Fax 022 2880 4587