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Din Rail Making Machine
https://www.superdamc.com/
YX7.5-35 Servo Motor Roll Forming machine
一、technical parameters
No. ITEM PARAMETER REMARK
1 MATERIAL
Type
Cold-rolled strip steel,
galvanized sheet
T.(mm) 0.8-1.2mm
Yield
Strength
(Mpa)
Q235
2 Forming speed (m/min) 4-6m
3 Forming main power (KW) 3KW FYR
4 Hydraulic power (KW) 7.5KW FYR
5 Total Power 11.5 KW FYR
6 Voltage AC380V,50Hz,3P
二、process
Uncoiler →roll forming machine →punching hole device → hydraulic
shear device (including knife)
三、Plate drawing as below:
Metal part Drawing:
四,Machines List
Guide device
Main Forming machines (for profile 35mm )
6.1 Forming Rack:8 Pair roll station,and add Rub-roll, To
make sure the surface profile no scratches.
6.2 Side Panel:T.18mm ,A3 steel Heavy duty 。
6.3 Rolling speeding: about 4-6 m/min 。
6.4 Roller material:#45,overall quenching, hardness
HRC56-62 ℃.
6.5 Motor power:3KW (Servo motor)。
Uncoiler
1、 Type:Manual & not power
2、Parameter
1)Passive discharge
2) Coil weight:< 1T
3)Coil inner D.:φ470mm-φ530mm
4)Max. Width.200mm
5) Thickness <1.6mm
6.6 Main Roller :¢65mm,45#。
6.7 Equipment base: 40# H type using welded steel plate.
6.8 Transmission: gear drive.
6.9 Security: across the board with emergency stop buttons,
easy to handle emergencies, to ensure that equipment and
operator safety. And other gear in the chain and the staff
could easily lead to injury transmission section covered
with protective cover, to ensure the safety of workers.
Photo just for your reference
Punch hole
Stop punching, 1 set of mold, punching length 400MM.
The material of the punching die is Cr12, HRC58-62°.
Forming and shearing:
Cutting method: hydraulic cutting (blanking) stop cutting.
Blade material: Cr12, quenched, the hardness can reach HRC60
degrees.
Hydraulic system working pressure: 16Mpa
Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine
interface. People interact with the PLC. Operator setting the
program to run automatically (programmable control) and control
process monitoring, production line operator control and modify the
control parameters, and real-time monitoring the equipment status
& parameters and fault indication. Workpiece length digital setting,
adjustable length can be adjustable as well. Real-time monitoring
of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and
automatic switching function: In the manual mode, can be
stand-alone operation, easy maintenance; In automatic mode, carry
out full production run, in order to start; across the board with
emergency stop buttons, easy to handle emergencies, to ensure that
equipment and operating personnel Safety.
** The main components of the brand:
PLC control system: DELTA
Inverter: Shilin
Encoder: Omron
Touch screen: WEINVIEW
Some components are Schneider brand devices.
List of main accessories parts brand
No. Name Brand
1 Motor reducer Domestic brand
2 Main key bearings Domestic brand
3 Frequency converter Shilin
4 PLC system Delta
5 Low-voltage electrical appliances Schneider
6 Encoder Omron
7 touch screen Weinview
8 Hydraulic system Domestic brand
Devices:
No. Machine name QTY REMARK
1
Uncoiler
1
2
Guider device
1
3
Forming machine
1
4
Punch Hydraulic
1
5
Cutting device
1
6
Control system
1
Oversea after service: After the production line arrives at user's
factory, if buyer request eingeer to
installation and training in Egypt factory.
The related cost such as air tickets, room
and board, visa, food etc will be repaid
(borne) by the buyer , and the labor cost is
100 USD per person per day.
Din rail roll forming machine layout

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Switch Mount Rail Roll Forming Machine

  • 1. Din Rail Making Machine https://www.superdamc.com/ YX7.5-35 Servo Motor Roll Forming machine 一、technical parameters No. ITEM PARAMETER REMARK 1 MATERIAL Type Cold-rolled strip steel, galvanized sheet T.(mm) 0.8-1.2mm Yield Strength (Mpa) Q235 2 Forming speed (m/min) 4-6m 3 Forming main power (KW) 3KW FYR 4 Hydraulic power (KW) 7.5KW FYR 5 Total Power 11.5 KW FYR 6 Voltage AC380V,50Hz,3P 二、process Uncoiler →roll forming machine →punching hole device → hydraulic shear device (including knife) 三、Plate drawing as below: Metal part Drawing: 四,Machines List
  • 2. Guide device Main Forming machines (for profile 35mm ) 6.1 Forming Rack:8 Pair roll station,and add Rub-roll, To make sure the surface profile no scratches. 6.2 Side Panel:T.18mm ,A3 steel Heavy duty 。 6.3 Rolling speeding: about 4-6 m/min 。 6.4 Roller material:#45,overall quenching, hardness HRC56-62 ℃. 6.5 Motor power:3KW (Servo motor)。 Uncoiler 1、 Type:Manual & not power 2、Parameter 1)Passive discharge 2) Coil weight:< 1T 3)Coil inner D.:φ470mm-φ530mm 4)Max. Width.200mm 5) Thickness <1.6mm
  • 3. 6.6 Main Roller :¢65mm,45#。 6.7 Equipment base: 40# H type using welded steel plate. 6.8 Transmission: gear drive. 6.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers. Photo just for your reference Punch hole Stop punching, 1 set of mold, punching length 400MM. The material of the punching die is Cr12, HRC58-62°. Forming and shearing: Cutting method: hydraulic cutting (blanking) stop cutting.
  • 4. Blade material: Cr12, quenched, the hardness can reach HRC60 degrees. Hydraulic system working pressure: 16Mpa Electrical control system The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication. Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety. ** The main components of the brand: PLC control system: DELTA Inverter: Shilin Encoder: Omron
  • 5. Touch screen: WEINVIEW Some components are Schneider brand devices. List of main accessories parts brand No. Name Brand 1 Motor reducer Domestic brand 2 Main key bearings Domestic brand 3 Frequency converter Shilin 4 PLC system Delta 5 Low-voltage electrical appliances Schneider 6 Encoder Omron 7 touch screen Weinview 8 Hydraulic system Domestic brand Devices: No. Machine name QTY REMARK 1 Uncoiler 1 2 Guider device 1 3 Forming machine 1 4 Punch Hydraulic 1 5 Cutting device 1 6 Control system 1 Oversea after service: After the production line arrives at user's factory, if buyer request eingeer to installation and training in Egypt factory. The related cost such as air tickets, room
  • 6. and board, visa, food etc will be repaid (borne) by the buyer , and the labor cost is 100 USD per person per day. Din rail roll forming machine layout