SlideShare a Scribd company logo
© 2013 Belden Inc. | belden.com | @BeldenInc
John Vu
VP, Global Supply Chain
Belden, Inc
Supply Chain In An
Evolving World:
Disruptive Technologies,
New Business Models, and
Operation Impact
© 2013 Belden Inc. | belden.com | @BeldenInc 2
• Belden Inc Company Profile
• Portfolio Expansion into Strategic Markets
• Regional to Platform Business Model
• Emphasis on Increased Inventory Turns and Free Cash Flow
• Increased Focus on Improving Delivery
• Governmental Regulation on Logistics Industry
Agenda
© 2013 Belden Inc. | belden.com | @BeldenInc 3
Belden Inc
© 2013 Belden Inc. | belden.com | @BeldenInc 4
Belden Brands
© 2013 Belden Inc. | belden.com | @BeldenInc 5
© 2013 Belden Inc. | belden.com | @BeldenInc 6
© 2013 Belden Inc. | belden.com | @BeldenInc 7
Belden Platforms
2015 Q2
© 2013 Belden Inc. | belden.com | @BeldenInc 8
Material Pull System
Transition from Made to Stock to
Made to Order
© 2013 Belden Inc. | belden.com | @BeldenInc 9
• Objective: Decrease Inventory Levels & Improve Customer
Satisfaction
• Transition to Made to Order from Made to Stock
• Development of Material Pull Systems (MPS)
− Designed web-based MPS, with physical kanban cards, that aligned
manufacturing value streams with true customer demand.
− Real-time tracking of kanban inventory levels
− Electronic signals from inventory warehouses to appropriate
manufacturing plant
− Lessened warehouse travel time to receive inventory as well as pick
orders
− Transparent to customer delivery and quality expectations
− Increased free cash flow
Focus on Increased Inventory Turns & Free Cash Flow
© 2013 Belden Inc. | belden.com | @BeldenInc 10
Before Implementation of MPS at Richmond DC
© 2013 Belden Inc. | belden.com | @BeldenInc 11
After Implementation of MPS at Richmond DC
© 2013 Belden Inc. | belden.com | @BeldenInc 12
Results of MPS
2009 JOP 2015 YTD Improvement
OTD 92.0% 96.2% 4.2%
Quick Turns Rate 4.9 9.4 4.5
FG Inventory $72.4M $31.4M $41.0M
Open Locations @
RDC
2% 15% 13%
% Production
Applied to Cust.
Orders
55% 90%+ 35%
© 2013 Belden Inc. | belden.com | @BeldenInc 13
 Inventory
 Need a more dynamic, sustainable process and inventory structure that
adapts to changing demand profiles
ABC/XYZ methodology being leveraged on broader scale and tracked
through LDM
 To date: $3.3M Kanban Inventory Reduction
 Will develop best practices
 LDM Daily Tracking (Materials group)
Continous Improvement in Inventory Turns
ABC/XYZ delivers a vision and an inventory strategy that can
support our corporate objectives.
© 2013 Belden Inc. | belden.com | @BeldenInc 14
Emphasis on
Customer
On-Time Delivery
© 2013 Belden Inc. | belden.com | @BeldenInc 15
Monthly SIOP – Sales, Inventory, and Operations
Planning
Historical
Sales Data
Customer
Forecasts
Project
Pipeline
Market
Intelligence
12 Month
Demand
forecast
Manufacturing
Capacity
Review
Manufacturing
Cell
Production
Plan
Forecast
Accuracy
Sales / Marketing Supply Chain / Operations
© 2013 Belden Inc. | belden.com | @BeldenInc 16
Daily Backlog / Capacity / Lever Reviews by Plant
Low Backlog – Pull
levers to flex staffing
down or move work
into this area
Healthy Backlog –
no action needed
High Backlog – Pull
levers to increase
capacity or move
work out of area
The supply chain organization understands plant
capacity and will move work between facilities to
balance the demand and meet customer requirements
© 2013 Belden Inc. | belden.com | @BeldenInc 17
• OTD to Customer Request Date – measures the true need of the
customer.
− Brought key customers to Belden to develop and refine the
measurement through Kaizen events
Measuring On Time Delivery (OTD)
25%
30%
35%
40%
45%
50%
55%
60%
65%
70%
75%
80%
85%
90%
95%
OTD % to Customer Request Date
© 2013 Belden Inc. | belden.com | @BeldenInc 18
Achieve 95% OTD for Top 10 Customers
• Belden receives month scorecards from our top 10 customers on how they score
our monthly delivery performance
• Monthly review meetings are held with customers where we did not achieve
95% to review root cause and discuss improvement initiatives
© 2013 Belden Inc. | belden.com | @BeldenInc 19
Governmental
Regulation On
Logistics Industry
© 2013 Belden Inc. | belden.com | @BeldenInc 20
Compliance * Safety * Accountability (CSA)
• The Federal Motor Carrier Safety Administration (FMCSA) initiative to
improve large truck safety, and ultimately reduce crashes, injuries and
fatalities that are related to commercial motor vehicles
Three major components to monitor commercial carriers:
1. Measurement
• Safety Measurement System (SMS) collects data through road side & crash
inspections on 7 categories of information called the BASICs
2. Evaluation
• Identifying which carriers require intervention through a policy driven process
• Determining which carriers should be deemed “unfit” using a regulatory process
called Safety Fitness Determination (SFD)
3. Intervention:
• Warning letters, targeted road side inspections, on & off site investigations
• Creation of safety plans, issuing violations and/or claims, Out of Service Orders
Transportation Regulations
© 2013 Belden Inc. | belden.com | @BeldenInc 21
Hours of Service (HOS) Rules
• Regulations published by the FMCSA for operators of commercial
vehicles governing the number of hours they may work
Overview:
• Driver is allowed 14 hours “on duty” working within a 24 hour period
• May drive a maximum of 11 hours within that period
• Must have a minimum of 10 hours “off duty” within that period
• May only work 60 hours within a 7 day period
• Must have a minimum of 34 consecutive hours of off duty time between
work weeks in order to “restart” their log
Transportation Regulations
© 2013 Belden Inc. | belden.com | @BeldenInc 22
DOT – EPA fuel, greenhouse-gas standards
• In June 2015, a 2nd round of standards was proposed by the
Obama Administration in follow up to its’ 2011 initiatives
− Goal to have it signed in 2016 and effective in 2018
• Over the lifetime of the vehicles sold under the program, the EPA
notes these new standards will:
− Lower CO2 emissions by about 1 billion metric tons
− Cut fuel costs by about $170B
− Reduce oil consumption by up to 1.8B barrels
• Environmental Defense Fund (EDF) estimates the new standards
will spawn the development of higher-efficiency tractor-trailers that
will get 9.5 MPG. (2010 average was 5.8 MPG)
Transportation Regulations
© 2013 Belden
Belden.com | @BeldenInc

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Supply Chain in an Evolving World: Disruptive Technologies, New Business Models, and Operation Impact

  • 1. © 2013 Belden Inc. | belden.com | @BeldenInc John Vu VP, Global Supply Chain Belden, Inc Supply Chain In An Evolving World: Disruptive Technologies, New Business Models, and Operation Impact
  • 2. © 2013 Belden Inc. | belden.com | @BeldenInc 2 • Belden Inc Company Profile • Portfolio Expansion into Strategic Markets • Regional to Platform Business Model • Emphasis on Increased Inventory Turns and Free Cash Flow • Increased Focus on Improving Delivery • Governmental Regulation on Logistics Industry Agenda
  • 3. © 2013 Belden Inc. | belden.com | @BeldenInc 3 Belden Inc
  • 4. © 2013 Belden Inc. | belden.com | @BeldenInc 4 Belden Brands
  • 5. © 2013 Belden Inc. | belden.com | @BeldenInc 5
  • 6. © 2013 Belden Inc. | belden.com | @BeldenInc 6
  • 7. © 2013 Belden Inc. | belden.com | @BeldenInc 7 Belden Platforms 2015 Q2
  • 8. © 2013 Belden Inc. | belden.com | @BeldenInc 8 Material Pull System Transition from Made to Stock to Made to Order
  • 9. © 2013 Belden Inc. | belden.com | @BeldenInc 9 • Objective: Decrease Inventory Levels & Improve Customer Satisfaction • Transition to Made to Order from Made to Stock • Development of Material Pull Systems (MPS) − Designed web-based MPS, with physical kanban cards, that aligned manufacturing value streams with true customer demand. − Real-time tracking of kanban inventory levels − Electronic signals from inventory warehouses to appropriate manufacturing plant − Lessened warehouse travel time to receive inventory as well as pick orders − Transparent to customer delivery and quality expectations − Increased free cash flow Focus on Increased Inventory Turns & Free Cash Flow
  • 10. © 2013 Belden Inc. | belden.com | @BeldenInc 10 Before Implementation of MPS at Richmond DC
  • 11. © 2013 Belden Inc. | belden.com | @BeldenInc 11 After Implementation of MPS at Richmond DC
  • 12. © 2013 Belden Inc. | belden.com | @BeldenInc 12 Results of MPS 2009 JOP 2015 YTD Improvement OTD 92.0% 96.2% 4.2% Quick Turns Rate 4.9 9.4 4.5 FG Inventory $72.4M $31.4M $41.0M Open Locations @ RDC 2% 15% 13% % Production Applied to Cust. Orders 55% 90%+ 35%
  • 13. © 2013 Belden Inc. | belden.com | @BeldenInc 13  Inventory  Need a more dynamic, sustainable process and inventory structure that adapts to changing demand profiles ABC/XYZ methodology being leveraged on broader scale and tracked through LDM  To date: $3.3M Kanban Inventory Reduction  Will develop best practices  LDM Daily Tracking (Materials group) Continous Improvement in Inventory Turns ABC/XYZ delivers a vision and an inventory strategy that can support our corporate objectives.
  • 14. © 2013 Belden Inc. | belden.com | @BeldenInc 14 Emphasis on Customer On-Time Delivery
  • 15. © 2013 Belden Inc. | belden.com | @BeldenInc 15 Monthly SIOP – Sales, Inventory, and Operations Planning Historical Sales Data Customer Forecasts Project Pipeline Market Intelligence 12 Month Demand forecast Manufacturing Capacity Review Manufacturing Cell Production Plan Forecast Accuracy Sales / Marketing Supply Chain / Operations
  • 16. © 2013 Belden Inc. | belden.com | @BeldenInc 16 Daily Backlog / Capacity / Lever Reviews by Plant Low Backlog – Pull levers to flex staffing down or move work into this area Healthy Backlog – no action needed High Backlog – Pull levers to increase capacity or move work out of area The supply chain organization understands plant capacity and will move work between facilities to balance the demand and meet customer requirements
  • 17. © 2013 Belden Inc. | belden.com | @BeldenInc 17 • OTD to Customer Request Date – measures the true need of the customer. − Brought key customers to Belden to develop and refine the measurement through Kaizen events Measuring On Time Delivery (OTD) 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% OTD % to Customer Request Date
  • 18. © 2013 Belden Inc. | belden.com | @BeldenInc 18 Achieve 95% OTD for Top 10 Customers • Belden receives month scorecards from our top 10 customers on how they score our monthly delivery performance • Monthly review meetings are held with customers where we did not achieve 95% to review root cause and discuss improvement initiatives
  • 19. © 2013 Belden Inc. | belden.com | @BeldenInc 19 Governmental Regulation On Logistics Industry
  • 20. © 2013 Belden Inc. | belden.com | @BeldenInc 20 Compliance * Safety * Accountability (CSA) • The Federal Motor Carrier Safety Administration (FMCSA) initiative to improve large truck safety, and ultimately reduce crashes, injuries and fatalities that are related to commercial motor vehicles Three major components to monitor commercial carriers: 1. Measurement • Safety Measurement System (SMS) collects data through road side & crash inspections on 7 categories of information called the BASICs 2. Evaluation • Identifying which carriers require intervention through a policy driven process • Determining which carriers should be deemed “unfit” using a regulatory process called Safety Fitness Determination (SFD) 3. Intervention: • Warning letters, targeted road side inspections, on & off site investigations • Creation of safety plans, issuing violations and/or claims, Out of Service Orders Transportation Regulations
  • 21. © 2013 Belden Inc. | belden.com | @BeldenInc 21 Hours of Service (HOS) Rules • Regulations published by the FMCSA for operators of commercial vehicles governing the number of hours they may work Overview: • Driver is allowed 14 hours “on duty” working within a 24 hour period • May drive a maximum of 11 hours within that period • Must have a minimum of 10 hours “off duty” within that period • May only work 60 hours within a 7 day period • Must have a minimum of 34 consecutive hours of off duty time between work weeks in order to “restart” their log Transportation Regulations
  • 22. © 2013 Belden Inc. | belden.com | @BeldenInc 22 DOT – EPA fuel, greenhouse-gas standards • In June 2015, a 2nd round of standards was proposed by the Obama Administration in follow up to its’ 2011 initiatives − Goal to have it signed in 2016 and effective in 2018 • Over the lifetime of the vehicles sold under the program, the EPA notes these new standards will: − Lower CO2 emissions by about 1 billion metric tons − Cut fuel costs by about $170B − Reduce oil consumption by up to 1.8B barrels • Environmental Defense Fund (EDF) estimates the new standards will spawn the development of higher-efficiency tractor-trailers that will get 9.5 MPG. (2010 average was 5.8 MPG) Transportation Regulations