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Stork Gears & Services
2
The Company
Gearbox manufacture and repair
170 Employees
Based in Rotterdam, the Netherlands
Combination of 4 Companies
(Rademakers, Brevo, Kuypers and
Conrad)
In 1980’s shift from primarily production
to primarily service company
3
Stork organization structure
F o k k e r W o e n s d r e c h t
F o k k e r S e r v i c e s
F o k k e r E lm o
S t o r k F o k k e r A E S P
A e r o s p a c e
S t o r k G e a r s & S e r v i c e s A s ia
S t o r k G e a r s & S e r v i c e s B . V .
I n d u s t r y S p e c i a l i s ts / P o w e r S e r v ic e s
T e c h n i c a l S e r v i c e s F o o d S e r v i c e s
S t o r k N .V .
• ± 12700 employees
• 2 billion Euro turnover (2006)
• Founded in 1827
4
Business philosophy on manufacture / repair
Quality is a worthwhile investment (also in case
of repair work)
The faster a gearbox is repaired or manufactured,
the less time and money is lost
5
Business Scope (what do we do)
Manufacture, overhaul and repair of gearboxes
Inspection and repair of steam turbines
On site diagnostic services, inspection and
installation
World-wide service
Tailor made new gearboxes
6
Manufacture of new gearboxes
Our own four brands (primarily Rademakers )
Custom build/ “One-off” type gearboxes
Gearboxes which have to be produced within a
very short timespan
7
Overhaul / repair of gearboxes
 Any brand (including our own: Rademakers,
Brevo, Kuypers and Conrad)
 Other brands; we are able to accurately
duplicate any part quickly and economically
 100% back to original specification or
optimized
 Test run facilities
8
Steam turbine service
Inspection and repair of steam
turbines (marine and
industrial)
Supply of supervisors who
can instruct local workshop
teams
“One stop service” in
cooperation with Stork Turbo
Service and Stork Turbo
Blading
Other Services
On-site inspections and
installation
Test run facilities
Diagnostic services:
- gearbox condition
- troubleshooting
Rapid supply of: (remetalled)
bearings, clutches, oil pumps,
etc.
10
Machining Capabilities
(CNC) Machining:
Gear Grinding
Gear Hobbing
Gear Cutting
Lathing
Turning/ Milling
Measuring
11
Engineering Capabilities
Engineering:
Concept analysis
Strength Analysis
Modification feasibility
Necessity for ISO
9001 certification
12
What can we manufacture?
All types of gears (except Gleason)
All kinds of spare parts, such as shafts,
labyrinths, etc.
13
Industry segments in which we are active
Oil Companies
Dredging companies
Electricity producers
Turbine maintenance suppliers
Towage companies
Mining/ ore bunker companies
General: Companies for which
(down)time equals money
14
Key customers
Shell, Exxon, Aramco, Sonatrach, Total Fina, Qatar
General Petroleum, Kala Naft, Conoco
Siemens, Wood Group, Centrax, Comtec, Sulzer,
Kjellerup, Aarcorp
Boskalis, Ballast Ham, Van Oord, Gulf Cobla
Nuon, Essent, Eon, Electrabel, Vestas
Smitwijs, Seabulk, I.T.C.
Akzo, DSM, Dupont
15
Example Newbuild
Turbine generator
- 13000 rpm
Internals + housing
Manufactured in 8
weeks
16
Example Overhaul
3 stage L+S planetary
gearbox (weight 18 tons)
Problem: All seals and
bearings worn
Replaced in 1 week
17
Example Repair
Cutter gearbox
Problem:
- Pitting on gears
- Worn out bearings
- 6 of 12 bores out
of tolerance
Fixed in 1 month
18
Example “Quick Fix”
Client: Fairground
Manufacture of “soft”
non-casehardened
gearwheel
Manufactured and
installed in 3 days
19
Summary
Stork Gears specialises in the rapid production
and overhaul of gearboxes
We repair any brand of gearbox
We offer (world-wide) on-site diagnostic
services, inspections and installation
20

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Stork Gears official presentation

  • 1. Stork Gears & Services
  • 2. 2 The Company Gearbox manufacture and repair 170 Employees Based in Rotterdam, the Netherlands Combination of 4 Companies (Rademakers, Brevo, Kuypers and Conrad) In 1980’s shift from primarily production to primarily service company
  • 3. 3 Stork organization structure F o k k e r W o e n s d r e c h t F o k k e r S e r v i c e s F o k k e r E lm o S t o r k F o k k e r A E S P A e r o s p a c e S t o r k G e a r s & S e r v i c e s A s ia S t o r k G e a r s & S e r v i c e s B . V . I n d u s t r y S p e c i a l i s ts / P o w e r S e r v ic e s T e c h n i c a l S e r v i c e s F o o d S e r v i c e s S t o r k N .V . • ± 12700 employees • 2 billion Euro turnover (2006) • Founded in 1827
  • 4. 4 Business philosophy on manufacture / repair Quality is a worthwhile investment (also in case of repair work) The faster a gearbox is repaired or manufactured, the less time and money is lost
  • 5. 5 Business Scope (what do we do) Manufacture, overhaul and repair of gearboxes Inspection and repair of steam turbines On site diagnostic services, inspection and installation World-wide service Tailor made new gearboxes
  • 6. 6 Manufacture of new gearboxes Our own four brands (primarily Rademakers ) Custom build/ “One-off” type gearboxes Gearboxes which have to be produced within a very short timespan
  • 7. 7 Overhaul / repair of gearboxes  Any brand (including our own: Rademakers, Brevo, Kuypers and Conrad)  Other brands; we are able to accurately duplicate any part quickly and economically  100% back to original specification or optimized  Test run facilities
  • 8. 8 Steam turbine service Inspection and repair of steam turbines (marine and industrial) Supply of supervisors who can instruct local workshop teams “One stop service” in cooperation with Stork Turbo Service and Stork Turbo Blading
  • 9. Other Services On-site inspections and installation Test run facilities Diagnostic services: - gearbox condition - troubleshooting Rapid supply of: (remetalled) bearings, clutches, oil pumps, etc.
  • 10. 10 Machining Capabilities (CNC) Machining: Gear Grinding Gear Hobbing Gear Cutting Lathing Turning/ Milling Measuring
  • 11. 11 Engineering Capabilities Engineering: Concept analysis Strength Analysis Modification feasibility Necessity for ISO 9001 certification
  • 12. 12 What can we manufacture? All types of gears (except Gleason) All kinds of spare parts, such as shafts, labyrinths, etc.
  • 13. 13 Industry segments in which we are active Oil Companies Dredging companies Electricity producers Turbine maintenance suppliers Towage companies Mining/ ore bunker companies General: Companies for which (down)time equals money
  • 14. 14 Key customers Shell, Exxon, Aramco, Sonatrach, Total Fina, Qatar General Petroleum, Kala Naft, Conoco Siemens, Wood Group, Centrax, Comtec, Sulzer, Kjellerup, Aarcorp Boskalis, Ballast Ham, Van Oord, Gulf Cobla Nuon, Essent, Eon, Electrabel, Vestas Smitwijs, Seabulk, I.T.C. Akzo, DSM, Dupont
  • 15. 15 Example Newbuild Turbine generator - 13000 rpm Internals + housing Manufactured in 8 weeks
  • 16. 16 Example Overhaul 3 stage L+S planetary gearbox (weight 18 tons) Problem: All seals and bearings worn Replaced in 1 week
  • 17. 17 Example Repair Cutter gearbox Problem: - Pitting on gears - Worn out bearings - 6 of 12 bores out of tolerance Fixed in 1 month
  • 18. 18 Example “Quick Fix” Client: Fairground Manufacture of “soft” non-casehardened gearwheel Manufactured and installed in 3 days
  • 19. 19 Summary Stork Gears specialises in the rapid production and overhaul of gearboxes We repair any brand of gearbox We offer (world-wide) on-site diagnostic services, inspections and installation
  • 20. 20

Editor's Notes

  1. -Company specialised in manufacturing and repairing gearboxes, - 130 employees, divided in sales, accounting engineering and production divisions - Main sales office as well as our production facilities located in Rotterdam, and we have an additional sales office in Singapore - These are four production companies, tell in which industry segments they were active as well as what types of gearboxes were manufactured - Reason for shift?
  2. - If a gearbox is not manufactured or repaired well, it may break down in a relatively short time, and a lot of additional time and effort has to be put in to repair it to it’s original condition. Weak housing -> bearings rotate in sockets-> teeth show abnormal signs of wear. Gearboxes are always located on strategic positions in the production process When a gearbox fails production is always threatened, the costs of production loss are nearly always much larger than the costs of the repair
  3. We manufacture, overhaul and repair gearboxes. In all these activities we are focused on combining quality on one hand and delivery time on the other. This means that, if the client wishes, we can be involved in the entire lifespan of a gearbox (one stop service) All our services are offered world-wide. Therefor we insist that all our employees must be able to travel abroad as soon as a problem arises.