2. Ladies and Gentleman
Rockfin is approaching its 25th anniversary. Therefore, we are all the more excited to present you, our latest newsletter
with an overview of our engineering and manufacturing potential, our experience and our plans for the future.
In recent years, in spite of the turmoil in the global, and especially the European, economy we have managed to remain
competitive, enhance our global market standing and prepare our infrastructure for further dynamic growth.
We opened a new section of our plant in Małkowo in May 2015, to obtain an additional over 2500 sq. m of manufacturing
space, with state-of-the-art infrastructure including a gantry crane with a lifting capacity of 140 t and 1000 sq. m of office space.
The Market
As always, we focus on the design, manufacture and servicing of oil, fuel and gas systems and hydraulic drive and control
units. Our systems are dedicated to gas and steam turbines, generators, compressors and other industrial equipment.
We offer comprehensive service: from technical consultation, through system design and manufacture, tests, warranty
and post-warranty maintenance & service.
Sales Growth
Over the last 3 years, Rockfin has enjoyed an over two-fold sales growth, including an over 60 percent increase year-on-
year in 2014. We have delivered many unique and complex projects for our customers. The projects were a huge challenge,
both from the manufacturing and logistics point of view, but we met it with flying colours, as confirmed by our customers.
Human Capital
People are our greatest asset. We have significantly increased our staff levels in 2014. Our people include veteran employees
with 20, 30 and even more years of professional experience, along with dynamic young engineers, technical university
graduates. The combination of our specialist’s experience with the energy of the young fast learners ensures that we can
meet the strictest requirements of our customers, both now and in future.
Our future
In order to secure the funds necessary to further develop our company, we signed an agreement with a strategic investor,
the Tar Heel Capital II investment fund, in mid-2013. The fund invests in manufacturers of devices that require highly
specialist know-how, in terms of both engineering and manufacture. Our new investor’s financial commitment has been an
important element to build our financial stability.
As usual, I would like to take this opportunity to thank all those who helped Rockfin achieve its results to date and wish
that we continue our further plans and development prospects together. I would like to thank our customers, our business
partners and our entire staff. It is both an honour and a commitment to be working with you all.
Wojciech Danek
Chairman of the Board/CEO
Lead Team Members
from left to right
Dariusz Mroczka
Design Department Manager
Adam Muchlado
Production & Service Manager
Tadeusz Gajewski
Senior Technical Consultant
Bartłomiej Świacki
Service Manager
Tomasz Piosik
Director of Sales & Marketing
Member of the Board
Barbara Żaczek
Human Resource Manager, Proxy
Wojciech Danek
Chairman of the Board/CEO
Paweł Jaszewski
Head of Project Management
Joanna Marzec
Supply Chain Manager
Dr. Christian Müller
Director of Business Unit Packaging
Michał Wróblewski
Chief Operation Officer
Member of the Board
Marek Gorzelewski
Chief Financial Officer
Member of the Board
Stanisław Wojsław
Technical Director
Dieter Bernauer
Rockfin Schweiz CEO
Dear Customers
Thank you for choosing Rockfin and our service.
Your trust and confidence inspire us every day.
With our new Bulletin we would like to say "thank you".
Your Rockfin Team
Introduction
3. Over 2000 of our systems work worldwide
Algeria
Argentina
Australia
Bangladesh
Belarus
Bosnia and Herzegovina
Brasil
Canada
China
Congo
Cuba
Egypt
Estonia
Finland
France
Georgia
India
Germany
Indonesia
Iraq
Italy
Japan
Kuwait
Libya
Malaysia
Mexico
Mongolia
Nepal
Netherland
Norway
Oman
Pakistan
Philippines
Poland
Russia
Saudi Arabia
Singapore
Slovenia
South Africa
Spain
Sweden
Switzerland
Taiwan
Turkey
Turkmenistan
Ukraine
United Kingdom
United States
Uzbekistan
54
4. Rockfin is an engineering company that specialises in the
design, production, testing and servicing of liquid and gas
systems for Gas Turbines, Steam Turbines, Generators,
Compressors and High Pressure Drive and ControlSystems.
We offer comprehensive services, from technical
consultation, through design, systems delivery, testing,
to warranty and post-warranty maintenance.
Steam turbines
Lube oil systems
Hydraulic power units
Jacking oil systems
Lube oil purification systems
Packaging
Compressor skids
Power packs
Gas turbines
Auxilary modules
Water injection skids
Liquid fuel skids
Fuel gas skids
Hydraulic system for
diverter damper
Lube oil systems
Control valve blocks
Water cooling skids
Generators
(including for nuclear power stations)
Seal oil systems
Stator water cooling systems
Hydrogen gas systems
Compressors
Lube oil systems
Dry gas seal panels
Booster skids
Local gauge boards
Seal oil consoles
High pressure skids
Hydro–power
Servocylinders for
water turbine
Cylinders for wicket gates
Hydraulic units
Lube & cooling units
Waste to energy
burning plants
Cylinders with piston
position control
Hydraulic power units
Electrical control systems
High pressure
hydraulics
Hydraulic power stations
Cylinders
Hydraulic systems for presses
Hydraulic systems for cement
and metal-works
Process systems
Chemical injection packages
Research &
development
Total revenue
Breakdown by industry 2014
Employment
Breakdown by segment 2014
Typical applications of Rockfin systems
6
10
14
16
8
12
16
17
24
page
page
page
page
page
page
page
page
page
2010 2011 2012 2013 2014 2010 2011 2012 2013 2014
60
50
40
30
20
10
0
[millions E]
350
300
250
200
150
100
50
0
Key figures
221
31millions€
227
27millions€
250
33millions€
280
38millions€
351
62millions€
54%
86%
12%
2%
32%
14%
Power / 54%
Oil & Gas / 32%
Others / 14%
Production / 86%
Services / 12%
Other activity / 2%
76
5. Lube oil cooling & filtration skid HP control system
Lube oil & jacking system
Lube oil & jacking system
Lube oil & jacking system Lube oil & jacking system
We have the capability to manufacture lubrication, control & jacking systems for steam turbine
regardlesss of its size.
In April 2015, we successfully completed the functional tests for the lubrication system for
a 1075MW steam turbine (Poland’s largest) at our plant in Małkowo (with a tank volume of
100 000 litres and a pump with a capacity of 12 000 litres per minute).
Tadeusz Gajewski
Senior Technical Consultant
Steam turbines
98
6. Water injection system
Diverter damper hydraulic unit
Light fuel forwarding skid
Heavy fuel filtration skid
Combined auxiliary system
Lube oil & jacking system
Over the past 10 years Rockfin has produced more than 200 auxiliary systems for reputable GT
OEMs. Our biggest success was delivering 57 t auxiliary blocks for the Bouchain project in France
which was designed, procured, assembled and tested by Rockfin.
Rockfin’s facilities have the capacity for the cold commissioning and factory testing of 50 and 60 Hz
equipment.
Paweł Jaszewski
Head of Project Management
Gas turbines
1110
7. Seal oil system
Seal oil systemHydrogen gas system
Stator water cooling system
Stator water cooling system
Seal oil systemSeal oil system
Rockfin is able to manufacture, service and test the most complex and sensitive auxiliaries for
H2 cooled and water cooled generators in line with various world standards, including PED, ASME
with or without U-STAMP or NB, DOSH, etc.
This makes Rockfin a flexible partner recognised all over the world. The Flamanville III Auxiliaries
were the largest we have produced so far (1750 MW Generator).
Ireneusz Walkiewicz
Senior Sales Consultant
Generators
1312
8. Lube oil system
Lube oil system driven
by steam turbine
Seal gas panel & booster panel
Dry gas seal panel
Lube oil systemLube & control oil system
We have been implementing quality high tech projects for the oil & gas industry since 1998. We
meet the requirements of end users such as BP, Total, Chevron, Shell, Exxon Mobil and Petrobras.
Last year we delivered, among other things, a LOS of the compressor to meet the requirements
of SHELL DEP, mounted on the world’s largest FPSO, which will operate on the PRELUDE FLNG
oilfield off the coast of West Australia and seal gas panels for the MARTIN LINGE project meeting
requirements of TOTAL and NORSOK standard.
Stanisław Wojsław
Technical Director
Compressors
1514
9. Manufacturing
& Assembly
Documentation
Logistics to Site
Shop test
Design & Engineering Purchasing
Service
Customer
Rockfin’s vision and capabilities go far beyond the classical packaging concept according to the
customers’ design specifications.
Today we build complete skids mechanically and electrically by ourselves and take over major
responsibilities for the design from our clients.
Designtocostisourdailybusiness,sowehaveallthenecessarytoolsandrelyonourengineeringforceof
50 highly qualified engineers.
Webuildinconformitywiththemajorityofinternationalstandardsandprovidetherelevantdocuments.
Rockfin has recently expanded the fabrication to 6000m2
and mutually increased the crane capacity
to 140 t which allows us to assemble even heavy skids.
Our facilities are located close to two international seaports in Gdansk and Gdynia, which facilitates
transport and we have recourse to additional assembly area at the harbour and floating high capacity cranes.
Let us take care of your products and needs and get in touch with us, we will package the future for you!
Dr. Christian Müller
Director of Business Unit Packaging
3 4
5
6
Packaging
1 2
7
8
1716
10. High pressure (700 bar)
mobile power packValve block assembly
Container pump station Servomotors
Power station for test bench
Pump station for presses
Proportional control manifolds
Cylinders
Hydraulic
power
pack
Servocylinders
Hydraulic power packsWater cooling system
High pressure hydraulicsWaste to energy burning plants
Hydro-power
1918
11. Manufacturing documentation
Advanced test simulation
PLC & HMI programming
Electrical power & control cabinets
Piping calculationsStrength calculations
3D Model
We develop detailed documentation for most of the skids manufactured by Rockfin.
Last year we introduced new engineering tools to support us with the optimization of our designing
to achieve the best ratio between our skids’ performance and the cost of production.
We also design the test benches for testing our skids. The biggest skids tested in Rockfin had
a flow capacity up to 12000 lpm and we used 60 t of oil and 2MW electric power for this purpose.
Dariusz Mroczka
Design Department Manager
Engineering & Documentation
2120
12. Evaluation of performed
x-ray pictures
Electrical test
Measurement of medium flow
Functional tests
3
4
Material hardness test
PMI analysis
Examination of paint coating
& adhesion
X-ray examination of
performed welds
Pre-assembly
quality control
1 2
Production process quality Final product quality documentation
Final
product
quality
control
Incoming inspection
Rockfin, from the beginning of foundation, according to continuous improvement approach
develops management systems of products quality assurance, environmental and health, safety
aspects. Based on modern methods and quality assurance tools as well as rich and still expanding
measurements and control capabilities, we are able to meet the highest expectations of our
customers.
Grzegorz Orzechowski
Quality Manager
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
ISO 3834-2:2007
ISO 17025:2008
PED 97/23/EC, cat. I, II, III, IV
ASME VIII, DIV 1, U-stamp
WHG (Wasserhaushaltsgesetz)
Quality
2322
13. Piping systems
Material supply
Pressure testing
Oil flushing
Documentation
Site installation
Commissioning
Industry service
Warranty & post warranty
maintenance
On site repair & testing
We are proud that we have the necessary skills and capabilities to install, connect, test and
commission the systems anywhere in the world.
We provide maintenance for our systems throughout their warranty period and, at our customers’
request, also after the warranty ends. Our maintenance team works 24/7.
Bartłomiej Świacki
Service Manager
Service
2524
14. Rockfin Sp. z o.o.
Head office
Małkowo, ul. Pałacowa 9
83-330 Żukowo, Poland
Tel.: +48 58 684 80-60
e-mail: poczta@rockfin.com.pl
www.rockfin.com.pl
Rockfin Schweiz GmbH
Sales & Marketing
Weidenweg 15 P.O. Box 546
4310 Rheinfelden, Schweiz
Tel.: +41 618 361 666
Fax: +41 683 616 80
mobile: +41 796 192 880
e-mail: info@rockfin.ch
www.rockfin.ch
We are proud of our development. Our new workshop will open new opportunities for us. We also
have a convenient location for our clients and products: 20 minutes from Gdańsk International
Airport and 30 km from the International Seaport in Gdynia.
Tomasz Piosik
Director of Sales & Marketing
Member of the Board
Research & development
Social responsibility
Locations
www.rockfin.com.pl GPS data
26