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2015
established 1991
Ladies and Gentleman
Rockfin is approaching its 25th anniversary. Therefore, we are all the more excited to present you, our latest newsletter
with an overview of our engineering and manufacturing potential, our experience and our plans for the future.
In recent years, in spite of the turmoil in the global, and especially the European, economy we have managed to remain
competitive, enhance our global market standing and prepare our infrastructure for further dynamic growth.
We opened a new section of our plant in Małkowo in May 2015, to obtain an additional over 2500 sq. m of manufacturing
space, with state-of-the-art infrastructure including a gantry crane with a lifting capacity of 140 t and 1000 sq. m of office space.
The Market
As always, we focus on the design, manufacture and servicing of oil, fuel and gas systems and hydraulic drive and control
units. Our systems are dedicated to gas and steam turbines, generators, compressors and other industrial equipment.
We offer comprehensive service: from technical consultation, through system design and manufacture, tests, warranty
and post-warranty maintenance & service.
Sales Growth
Over the last 3 years, Rockfin has enjoyed an over two-fold sales growth, including an over 60 percent increase year-on-
year in 2014. We have delivered many unique and complex projects for our customers. The projects were a huge challenge,
both from the manufacturing and logistics point of view, but we met it with flying colours, as confirmed by our customers.
Human Capital
People are our greatest asset. We have significantly increased our staff levels in 2014. Our people include veteran employees
with 20, 30 and even more years of professional experience, along with dynamic young engineers, technical university
graduates. The combination of our specialist’s experience with the energy of the young fast learners ensures that we can
meet the strictest requirements of our customers, both now and in future.
Our future
In order to secure the funds necessary to further develop our company, we signed an agreement with a strategic investor,
the Tar Heel Capital II investment fund, in mid-2013. The fund invests in manufacturers of devices that require highly
specialist know-how, in terms of both engineering and manufacture. Our new investor’s financial commitment has been an
important element to build our financial stability.
As usual, I would like to take this opportunity to thank all those who helped Rockfin achieve its results to date and wish
that we continue our further plans and development prospects together. I would like to thank our customers, our business
partners and our entire staff. It is both an honour and a commitment to be working with you all.
Wojciech Danek
Chairman of the Board/CEO
Lead Team Members
from left to right
Dariusz Mroczka
Design Department Manager
Adam Muchlado
Production & Service Manager
Tadeusz Gajewski
Senior Technical Consultant
Bartłomiej Świacki
Service Manager
Tomasz Piosik
Director of Sales & Marketing
Member of the Board
Barbara Żaczek
Human Resource Manager, Proxy
Wojciech Danek
Chairman of the Board/CEO
Paweł Jaszewski
Head of Project Management
Joanna Marzec
Supply Chain Manager
Dr. Christian Müller
Director of Business Unit Packaging
Michał Wróblewski
Chief Operation Officer
Member of the Board
Marek Gorzelewski
Chief Financial Officer
Member of the Board
Stanisław Wojsław
Technical Director
Dieter Bernauer
Rockfin Schweiz CEO
Dear Customers
Thank you for choosing Rockfin and our service.
Your trust and confidence inspire us every day.
With our new Bulletin we would like to say "thank you".
Your Rockfin Team
Introduction
Over 2000 of our systems work worldwide
Algeria
Argentina
Australia
Bangladesh
Belarus
Bosnia and Herzegovina
Brasil
Canada
China
Congo
Cuba
Egypt
Estonia
Finland
France
Georgia
India
Germany
Indonesia
Iraq
Italy
Japan
Kuwait
Libya
Malaysia
Mexico
Mongolia
Nepal
Netherland
Norway
Oman
Pakistan
Philippines
Poland
Russia
Saudi Arabia
Singapore
Slovenia
South Africa
Spain
Sweden
Switzerland
Taiwan
Turkey
Turkmenistan
Ukraine
United Kingdom
United States
Uzbekistan
54
Rockfin is an engineering company that specialises in the
design, production, testing and servicing of liquid and gas
systems for Gas Turbines, Steam Turbines, Generators,
Compressors and High Pressure Drive and ControlSystems.
We offer comprehensive services, from technical
consultation, through design, systems delivery, testing,
to warranty and post-warranty maintenance.
Steam turbines
Lube oil systems
Hydraulic power units
Jacking oil systems
Lube oil purification systems
Packaging
Compressor skids
Power packs
Gas turbines
Auxilary modules
Water injection skids
Liquid fuel skids
Fuel gas skids
Hydraulic system for
diverter damper
Lube oil systems
Control valve blocks
Water cooling skids
Generators
(including for nuclear power stations)
Seal oil systems
Stator water cooling systems
Hydrogen gas systems
Compressors
Lube oil systems
Dry gas seal panels
Booster skids
Local gauge boards
Seal oil consoles
High pressure skids
Hydro–power
Servocylinders for
water turbine
Cylinders for wicket gates
Hydraulic units
Lube & cooling units
Waste to energy
burning plants
Cylinders with piston
position control
Hydraulic power units
Electrical control systems
High pressure
hydraulics
Hydraulic power stations
Cylinders
Hydraulic systems for presses
Hydraulic systems for cement
and metal-works
Process systems
Chemical injection packages
Research &
development
Total revenue
Breakdown by industry 2014
Employment
Breakdown by segment 2014
Typical applications of Rockfin systems
6
10
14
16
8
12
16
17
24
page
page
page
page
page
page
page
page
page
2010 2011 2012 2013 2014 2010 2011 2012 2013 2014
60
50
40
30
20
10
0
[millions E]
350
300
250
200
150
100
50
0
Key figures
221
31millions€
227
27millions€
250
33millions€
280
38millions€
351
62millions€
54%
86%
12%
2%
32%
14%
Power / 54%
Oil & Gas / 32%
Others / 14%
Production / 86%
Services / 12%
Other activity / 2%
76
Lube oil cooling & filtration skid HP control system
Lube oil & jacking system
Lube oil & jacking system
Lube oil & jacking system Lube oil & jacking system
We have the capability to manufacture lubrication, control & jacking systems for steam turbine
regardlesss of its size.
In April 2015, we successfully completed the functional tests for the lubrication system for
a 1075MW steam turbine (Poland’s largest) at our plant in Małkowo (with a tank volume of
100 000 litres and a pump with a capacity of 12 000 litres per minute).
Tadeusz Gajewski
Senior Technical Consultant
Steam turbines
98
Water injection system
Diverter damper hydraulic unit
Light fuel forwarding skid
Heavy fuel filtration skid
Combined auxiliary system
Lube oil & jacking system
Over the past 10 years Rockfin has produced more than 200 auxiliary systems for reputable GT
OEMs. Our biggest success was delivering 57 t auxiliary blocks for the Bouchain project in France
which was designed, procured, assembled and tested by Rockfin.
Rockfin’s facilities have the capacity for the cold commissioning and factory testing of 50 and 60 Hz
equipment.
Paweł Jaszewski
Head of Project Management
Gas turbines
1110
Seal oil system
Seal oil systemHydrogen gas system
Stator water cooling system
Stator water cooling system
Seal oil systemSeal oil system
Rockfin is able to manufacture, service and test the most complex and sensitive auxiliaries for
H2 cooled and water cooled generators in line with various world standards, including PED, ASME
with or without U-STAMP or NB, DOSH, etc.
This makes Rockfin a flexible partner recognised all over the world. The Flamanville III Auxiliaries
were the largest we have produced so far (1750 MW Generator).
Ireneusz Walkiewicz
Senior Sales Consultant
Generators
1312
Lube oil system
Lube oil system driven
by steam turbine
Seal gas panel & booster panel
Dry gas seal panel
Lube oil systemLube & control oil system
We have been implementing quality high tech projects for the oil & gas industry since 1998. We
meet the requirements of end users such as BP, Total, Chevron, Shell, Exxon Mobil and Petrobras.
Last year we delivered, among other things, a LOS of the compressor to meet the requirements
of SHELL DEP, mounted on the world’s largest FPSO, which will operate on the PRELUDE FLNG
oilfield off the coast of West Australia and seal gas panels for the MARTIN LINGE project meeting
requirements of TOTAL and NORSOK standard.
Stanisław Wojsław
Technical Director
Compressors
1514
Manufacturing
& Assembly
Documentation
Logistics to Site
Shop test
Design & Engineering Purchasing
Service
Customer
Rockfin’s vision and capabilities go far beyond the classical packaging concept according to the
customers’ design specifications.
Today we build complete skids mechanically and electrically by ourselves and take over major
responsibilities for the design from our clients.
Designtocostisourdailybusiness,sowehaveallthenecessarytoolsandrelyonourengineeringforceof
50 highly qualified engineers.
Webuildinconformitywiththemajorityofinternationalstandardsandprovidetherelevantdocuments.
Rockfin has recently expanded the fabrication to 6000m2
and mutually increased the crane capacity
to 140 t which allows us to assemble even heavy skids.
Our facilities are located close to two international seaports in Gdansk and Gdynia, which facilitates
transport and we have recourse to additional assembly area at the harbour and floating high capacity cranes.
Let us take care of your products and needs and get in touch with us, we will package the future for you!
Dr. Christian Müller
Director of Business Unit Packaging
3 4
5
6
Packaging
1 2
7
8
1716
High pressure (700 bar)
mobile power packValve block assembly
Container pump station Servomotors
Power station for test bench
Pump station for presses
Proportional control manifolds
Cylinders
Hydraulic
power
pack
Servocylinders
Hydraulic power packsWater cooling system
High pressure hydraulicsWaste to energy burning plants
Hydro-power
1918
Manufacturing documentation
Advanced test simulation
PLC & HMI programming
Electrical power & control cabinets
Piping calculationsStrength calculations
3D Model
We develop detailed documentation for most of the skids manufactured by Rockfin.
Last year we introduced new engineering tools to support us with the optimization of our designing
to achieve the best ratio between our skids’ performance and the cost of production.
We also design the test benches for testing our skids. The biggest skids tested in Rockfin had
a flow capacity up to 12000 lpm and we used 60 t of oil and 2MW electric power for this purpose.
Dariusz Mroczka
Design Department Manager
Engineering & Documentation
2120
Evaluation of performed
x-ray pictures
Electrical test
Measurement of medium flow
Functional tests
3
4
Material hardness test
PMI analysis
Examination of paint coating
& adhesion
X-ray examination of
performed welds
Pre-assembly
quality control
1 2
Production process quality Final product quality documentation
Final
product
quality
control
Incoming inspection
Rockfin, from the beginning of foundation, according to continuous improvement approach
develops management systems of products quality assurance, environmental and health, safety
aspects. Based on modern methods and quality assurance tools as well as rich and still expanding
measurements and control capabilities, we are able to meet the highest expectations of our
customers.
Grzegorz Orzechowski
Quality Manager
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
ISO 3834-2:2007
ISO 17025:2008
PED 97/23/EC, cat. I, II, III, IV
ASME VIII, DIV 1, U-stamp
WHG (Wasserhaushaltsgesetz)
Quality
2322
Piping systems
Material supply
Pressure testing
Oil flushing
Documentation
Site installation
Commissioning
Industry service
Warranty & post warranty
maintenance
On site repair & testing
We are proud that we have the necessary skills and capabilities to install, connect, test and
commission the systems anywhere in the world.
We provide maintenance for our systems throughout their warranty period and, at our customers’
request, also after the warranty ends. Our maintenance team works 24/7.
Bartłomiej Świacki
Service Manager
Service
2524
Rockfin Sp. z o.o.
Head office
Małkowo, ul. Pałacowa 9
83-330 Żukowo, Poland
Tel.: +48 58 684 80-60
e-mail: poczta@rockfin.com.pl
www.rockfin.com.pl
Rockfin Schweiz GmbH
Sales & Marketing
Weidenweg 15 P.O. Box 546
4310 Rheinfelden, Schweiz
Tel.: +41 618 361 666
Fax: +41 683 616 80
mobile: +41 796 192 880
e-mail: info@rockfin.ch
www.rockfin.ch
We are proud of our development. Our new workshop will open new opportunities for us. We also
have a convenient location for our clients and products: 20 minutes from Gdańsk International
Airport and 30 km from the International Seaport in Gdynia.
Tomasz Piosik
Director of Sales & Marketing
Member of the Board
Research & development
Social responsibility
Locations
www.rockfin.com.pl GPS data
26
C0
© Rockfin Sp. z o.o.
All rights reserved
Any reproduction of part or all
of the contents in any form
is prohibited

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Rockfin 2015

  • 2. Ladies and Gentleman Rockfin is approaching its 25th anniversary. Therefore, we are all the more excited to present you, our latest newsletter with an overview of our engineering and manufacturing potential, our experience and our plans for the future. In recent years, in spite of the turmoil in the global, and especially the European, economy we have managed to remain competitive, enhance our global market standing and prepare our infrastructure for further dynamic growth. We opened a new section of our plant in Małkowo in May 2015, to obtain an additional over 2500 sq. m of manufacturing space, with state-of-the-art infrastructure including a gantry crane with a lifting capacity of 140 t and 1000 sq. m of office space. The Market As always, we focus on the design, manufacture and servicing of oil, fuel and gas systems and hydraulic drive and control units. Our systems are dedicated to gas and steam turbines, generators, compressors and other industrial equipment. We offer comprehensive service: from technical consultation, through system design and manufacture, tests, warranty and post-warranty maintenance & service. Sales Growth Over the last 3 years, Rockfin has enjoyed an over two-fold sales growth, including an over 60 percent increase year-on- year in 2014. We have delivered many unique and complex projects for our customers. The projects were a huge challenge, both from the manufacturing and logistics point of view, but we met it with flying colours, as confirmed by our customers. Human Capital People are our greatest asset. We have significantly increased our staff levels in 2014. Our people include veteran employees with 20, 30 and even more years of professional experience, along with dynamic young engineers, technical university graduates. The combination of our specialist’s experience with the energy of the young fast learners ensures that we can meet the strictest requirements of our customers, both now and in future. Our future In order to secure the funds necessary to further develop our company, we signed an agreement with a strategic investor, the Tar Heel Capital II investment fund, in mid-2013. The fund invests in manufacturers of devices that require highly specialist know-how, in terms of both engineering and manufacture. Our new investor’s financial commitment has been an important element to build our financial stability. As usual, I would like to take this opportunity to thank all those who helped Rockfin achieve its results to date and wish that we continue our further plans and development prospects together. I would like to thank our customers, our business partners and our entire staff. It is both an honour and a commitment to be working with you all. Wojciech Danek Chairman of the Board/CEO Lead Team Members from left to right Dariusz Mroczka Design Department Manager Adam Muchlado Production & Service Manager Tadeusz Gajewski Senior Technical Consultant Bartłomiej Świacki Service Manager Tomasz Piosik Director of Sales & Marketing Member of the Board Barbara Żaczek Human Resource Manager, Proxy Wojciech Danek Chairman of the Board/CEO Paweł Jaszewski Head of Project Management Joanna Marzec Supply Chain Manager Dr. Christian Müller Director of Business Unit Packaging Michał Wróblewski Chief Operation Officer Member of the Board Marek Gorzelewski Chief Financial Officer Member of the Board Stanisław Wojsław Technical Director Dieter Bernauer Rockfin Schweiz CEO Dear Customers Thank you for choosing Rockfin and our service. Your trust and confidence inspire us every day. With our new Bulletin we would like to say "thank you". Your Rockfin Team Introduction
  • 3. Over 2000 of our systems work worldwide Algeria Argentina Australia Bangladesh Belarus Bosnia and Herzegovina Brasil Canada China Congo Cuba Egypt Estonia Finland France Georgia India Germany Indonesia Iraq Italy Japan Kuwait Libya Malaysia Mexico Mongolia Nepal Netherland Norway Oman Pakistan Philippines Poland Russia Saudi Arabia Singapore Slovenia South Africa Spain Sweden Switzerland Taiwan Turkey Turkmenistan Ukraine United Kingdom United States Uzbekistan 54
  • 4. Rockfin is an engineering company that specialises in the design, production, testing and servicing of liquid and gas systems for Gas Turbines, Steam Turbines, Generators, Compressors and High Pressure Drive and ControlSystems. We offer comprehensive services, from technical consultation, through design, systems delivery, testing, to warranty and post-warranty maintenance. Steam turbines Lube oil systems Hydraulic power units Jacking oil systems Lube oil purification systems Packaging Compressor skids Power packs Gas turbines Auxilary modules Water injection skids Liquid fuel skids Fuel gas skids Hydraulic system for diverter damper Lube oil systems Control valve blocks Water cooling skids Generators (including for nuclear power stations) Seal oil systems Stator water cooling systems Hydrogen gas systems Compressors Lube oil systems Dry gas seal panels Booster skids Local gauge boards Seal oil consoles High pressure skids Hydro–power Servocylinders for water turbine Cylinders for wicket gates Hydraulic units Lube & cooling units Waste to energy burning plants Cylinders with piston position control Hydraulic power units Electrical control systems High pressure hydraulics Hydraulic power stations Cylinders Hydraulic systems for presses Hydraulic systems for cement and metal-works Process systems Chemical injection packages Research & development Total revenue Breakdown by industry 2014 Employment Breakdown by segment 2014 Typical applications of Rockfin systems 6 10 14 16 8 12 16 17 24 page page page page page page page page page 2010 2011 2012 2013 2014 2010 2011 2012 2013 2014 60 50 40 30 20 10 0 [millions E] 350 300 250 200 150 100 50 0 Key figures 221 31millions€ 227 27millions€ 250 33millions€ 280 38millions€ 351 62millions€ 54% 86% 12% 2% 32% 14% Power / 54% Oil & Gas / 32% Others / 14% Production / 86% Services / 12% Other activity / 2% 76
  • 5. Lube oil cooling & filtration skid HP control system Lube oil & jacking system Lube oil & jacking system Lube oil & jacking system Lube oil & jacking system We have the capability to manufacture lubrication, control & jacking systems for steam turbine regardlesss of its size. In April 2015, we successfully completed the functional tests for the lubrication system for a 1075MW steam turbine (Poland’s largest) at our plant in Małkowo (with a tank volume of 100 000 litres and a pump with a capacity of 12 000 litres per minute). Tadeusz Gajewski Senior Technical Consultant Steam turbines 98
  • 6. Water injection system Diverter damper hydraulic unit Light fuel forwarding skid Heavy fuel filtration skid Combined auxiliary system Lube oil & jacking system Over the past 10 years Rockfin has produced more than 200 auxiliary systems for reputable GT OEMs. Our biggest success was delivering 57 t auxiliary blocks for the Bouchain project in France which was designed, procured, assembled and tested by Rockfin. Rockfin’s facilities have the capacity for the cold commissioning and factory testing of 50 and 60 Hz equipment. Paweł Jaszewski Head of Project Management Gas turbines 1110
  • 7. Seal oil system Seal oil systemHydrogen gas system Stator water cooling system Stator water cooling system Seal oil systemSeal oil system Rockfin is able to manufacture, service and test the most complex and sensitive auxiliaries for H2 cooled and water cooled generators in line with various world standards, including PED, ASME with or without U-STAMP or NB, DOSH, etc. This makes Rockfin a flexible partner recognised all over the world. The Flamanville III Auxiliaries were the largest we have produced so far (1750 MW Generator). Ireneusz Walkiewicz Senior Sales Consultant Generators 1312
  • 8. Lube oil system Lube oil system driven by steam turbine Seal gas panel & booster panel Dry gas seal panel Lube oil systemLube & control oil system We have been implementing quality high tech projects for the oil & gas industry since 1998. We meet the requirements of end users such as BP, Total, Chevron, Shell, Exxon Mobil and Petrobras. Last year we delivered, among other things, a LOS of the compressor to meet the requirements of SHELL DEP, mounted on the world’s largest FPSO, which will operate on the PRELUDE FLNG oilfield off the coast of West Australia and seal gas panels for the MARTIN LINGE project meeting requirements of TOTAL and NORSOK standard. Stanisław Wojsław Technical Director Compressors 1514
  • 9. Manufacturing & Assembly Documentation Logistics to Site Shop test Design & Engineering Purchasing Service Customer Rockfin’s vision and capabilities go far beyond the classical packaging concept according to the customers’ design specifications. Today we build complete skids mechanically and electrically by ourselves and take over major responsibilities for the design from our clients. Designtocostisourdailybusiness,sowehaveallthenecessarytoolsandrelyonourengineeringforceof 50 highly qualified engineers. Webuildinconformitywiththemajorityofinternationalstandardsandprovidetherelevantdocuments. Rockfin has recently expanded the fabrication to 6000m2 and mutually increased the crane capacity to 140 t which allows us to assemble even heavy skids. Our facilities are located close to two international seaports in Gdansk and Gdynia, which facilitates transport and we have recourse to additional assembly area at the harbour and floating high capacity cranes. Let us take care of your products and needs and get in touch with us, we will package the future for you! Dr. Christian Müller Director of Business Unit Packaging 3 4 5 6 Packaging 1 2 7 8 1716
  • 10. High pressure (700 bar) mobile power packValve block assembly Container pump station Servomotors Power station for test bench Pump station for presses Proportional control manifolds Cylinders Hydraulic power pack Servocylinders Hydraulic power packsWater cooling system High pressure hydraulicsWaste to energy burning plants Hydro-power 1918
  • 11. Manufacturing documentation Advanced test simulation PLC & HMI programming Electrical power & control cabinets Piping calculationsStrength calculations 3D Model We develop detailed documentation for most of the skids manufactured by Rockfin. Last year we introduced new engineering tools to support us with the optimization of our designing to achieve the best ratio between our skids’ performance and the cost of production. We also design the test benches for testing our skids. The biggest skids tested in Rockfin had a flow capacity up to 12000 lpm and we used 60 t of oil and 2MW electric power for this purpose. Dariusz Mroczka Design Department Manager Engineering & Documentation 2120
  • 12. Evaluation of performed x-ray pictures Electrical test Measurement of medium flow Functional tests 3 4 Material hardness test PMI analysis Examination of paint coating & adhesion X-ray examination of performed welds Pre-assembly quality control 1 2 Production process quality Final product quality documentation Final product quality control Incoming inspection Rockfin, from the beginning of foundation, according to continuous improvement approach develops management systems of products quality assurance, environmental and health, safety aspects. Based on modern methods and quality assurance tools as well as rich and still expanding measurements and control capabilities, we are able to meet the highest expectations of our customers. Grzegorz Orzechowski Quality Manager ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007 ISO 3834-2:2007 ISO 17025:2008 PED 97/23/EC, cat. I, II, III, IV ASME VIII, DIV 1, U-stamp WHG (Wasserhaushaltsgesetz) Quality 2322
  • 13. Piping systems Material supply Pressure testing Oil flushing Documentation Site installation Commissioning Industry service Warranty & post warranty maintenance On site repair & testing We are proud that we have the necessary skills and capabilities to install, connect, test and commission the systems anywhere in the world. We provide maintenance for our systems throughout their warranty period and, at our customers’ request, also after the warranty ends. Our maintenance team works 24/7. Bartłomiej Świacki Service Manager Service 2524
  • 14. Rockfin Sp. z o.o. Head office Małkowo, ul. Pałacowa 9 83-330 Żukowo, Poland Tel.: +48 58 684 80-60 e-mail: poczta@rockfin.com.pl www.rockfin.com.pl Rockfin Schweiz GmbH Sales & Marketing Weidenweg 15 P.O. Box 546 4310 Rheinfelden, Schweiz Tel.: +41 618 361 666 Fax: +41 683 616 80 mobile: +41 796 192 880 e-mail: info@rockfin.ch www.rockfin.ch We are proud of our development. Our new workshop will open new opportunities for us. We also have a convenient location for our clients and products: 20 minutes from Gdańsk International Airport and 30 km from the International Seaport in Gdynia. Tomasz Piosik Director of Sales & Marketing Member of the Board Research & development Social responsibility Locations www.rockfin.com.pl GPS data 26
  • 15. C0 © Rockfin Sp. z o.o. All rights reserved Any reproduction of part or all of the contents in any form is prohibited