Smart Manufacturing Tools

1. Are you a smart
manufacturer ?
Enviro serve Pvt ltd
Excellence in
manufacturer ? Excellence in
automation solutions

2. Industrial
revolution
4.0
4.0

3. Why we need Industrial revolution ?
• Poor response to changing process
• Equipment failures
• KPI like OEE (Overall Equipment
Effectiveness) not available for machine.
• No analysis for Department, Plant or a Line
available
• KPI missing for labor performance
• KPI missing for labor performance
• ERP analysis is based on assumed values not
real
• No Realtime Gap analysis for quick
resolutions
• No Realtime material consumption patterns
available for just-in-time manufacturing

4. New Market Trend
IoT
The Internet of Things, or IoT, refers to the billions of physical devices around the
world that are now connected to the internet, all collecting and sharing data.
Connecting up all these different objects and adding sensors to them adds a level of
digital intelligence to devices that would be otherwise dumb, enabling them to
communicate real-time data without involving a human being.
Big Data Analysis
Big data analytics is the use of advanced analytic techniques against very large,
Big data analytics is the use of advanced analytic techniques against very large,
diverse data sets that include structured, semi-structured and unstructured data,
from different sources, and in different sizes from terabytes to zettabytes.
Businesses can use advanced analytics techniques such as text analytics, machine
learning, predictive analytics, data mining, statistics and natural language processing
to gain new insights from previously untapped data sources independently or
together with existing enterprise data.

5. New Market Trend
MES – Manufacturing Execution System
MES provides live production information by integrating easily with equipment,
controllers and enterprise business applications.
The result is complete visibility, control and manufacturing optimization of production
and processes across the enterprise.

6. Smart Factory and it's requirements

7. Smart Factory
Our hardware components, software designs, continuous service enable efficient
production of your plant.
Energy efficiency for all your
electric motor operations through
AC Drive Solutions (Premium
Danfoss Channel Partners)
Control your
machine with
customized control
panel with
global standards.
Process
engineering automation
through Instruments &
Sensors (E+H Authorized
Factory automation
through PLC,SCADA
and HMI software
Sensors (E+H Authorized
partner)
Connect, monitor,
analyze and predict
with MES Software
(Opera Partner)
Smart Factory

8. Partnership with Opera MES
Opera MES is an international product owned by
Open Data, a leading software house on the
international market for MES solutions
Open Data was founded in 1994 as a company
that created the first information systems for
online control of production and is now an
international vendor of IT solutions for the
manufacturing industry.
Connecting any system and any device with Opera
Platform.
Connecting any system and any device with Opera
Platform.
About Enviro
We are leading and passionate automation
solution providers used across various industries.
As we progress towards our 20th anniversary, our
company focuses on:
• Provide smart manufacturing solutions
• Aid manufacturers to embrace new industrial
revolution

9. MES
BENEFITS
BENEFITS

10. Departments covered under MES & the it's features

22. Integration with Artificial Intelligence
–The next big thing.
Go beyond standard real-time process monitoring
and carry out predictive analytics on the big data
that has been acquired and stored, giving it new
value which will aid in preventing problems and
guiding the factory to peak operational excellence.
Predictive condition monitoring - Predictive
monitoring of the conditions of an asset, with
forecast of future values and generation of alarms
forecast of future values and generation of alarms
regarding probable deviations.
Predictive maintenance -Predictive maintenance on
assets. Predict when an asset will experience
downtime, malfunction or breakage.
Predictive quality -Predictive quality regarding the
future values of test results. Anticipate possible
non-conformities and eliminate product defects.