Transform your operations through smart, connected manufacturing for slideshare
Connected Operations
Driving operational excellence to capture the business efficiency and cost reduction promised by IoT:
Operational visibility
Operational intelligence
Continuous improvement
2. 2
IoT Drives Smart, Connected Manufacturing
Confidential and Proprietary - Not for Distribution
Electronics and Controls
Ability to Process
SmartAsset
Asset Cloud
Sensors
Ability to Sense
Software
Ability to Instruct
Enhanced UI
Ability to Interact
Mechanical
Smart,ConnectedAsset
Connectedthroughawireorwireless
Physical
Asset
Electrical
Connectivity
3. 3
Lack of Visibility into Manufacturing Operations Leads to
Underperforming Plants
Confidential and Proprietary - Not for Distribution
Plant 1 Plant 2 Plant X
Traditional Shop Floor Systems
(MES, SCADA, Quality)
Typical Manufacturing Landscape
Enterprise Business Systems
(PLM, ERP, SCM, …)
Incomplete visibility
across operations
Visibility Challenges
• Heterogeneous
manufacturing landscape
• Rigid business and
manufacturing systems
• Siloed data and KPIs
• Incomplete data leading to
recurring problems
Packaged
Apps
Packaged
Apps
Packaged
Apps
4. 4
Smart, Connected Manufacturing
Confidential and Proprietary - Not for Distribution
Plant 1 Plant 2 Plant X
Traditional Shop Floor Systems
(MES, SCADA, Quality)
Smart, Connected Manufacturing with
Enterprise Business Systems
(PLM, ERP, SCM, …)
• Real-time visibility across
people, systems and things
(sensors, devices, equipment)
• Extends to mobile, remote
and new smart assets
• Comprehensive operational
intelligence, from top floor to
shop floor
• Actionable & collaborative
operational intelligence
• From reactive to predictive
problem solving
Packaged
Apps
Packaged
Apps
Packaged
Apps
5. 5
Competitive Landscape for Smart, Connected Mfg.
Confidential and Proprietary - Not for Distribution
Manufacturing Functions
Business planning &
Production control (ERP)
Operational control (MES)
Interface process
monitoring (HMI-SCADA)
Control Level (PLC)
and data acquisition
Sensors / actuators
(Instrumentation)
Enterprise / BI tools
Niche MES
Automation
Manufacturing Vendors
MII / Lighthammer
Visiprise
Business objects
Cognos
Vantage Point EMI
SIMATIC IT EMI
PRODUCTS specifically competing for Connected ManufacturingNOTE:
Invensys BI/EMIThingWorx !
Level 0
Level 1
Level 3
Level 4
Level 2
6. 6
Real-time and Unified Visibility Across People, Systems
and Things (Sensors, Devices, Equipment )
7. 7
Actionable and Collaborative Operational Intelligence
Disconnected
KPIs
Subject Matter Experts
Community
Docs, SOPs, Root Cause, KM,
Tribal Knowledge
Plant Floor Systems
Smart, Connected
Manufacturing KPIs
Business Applications
Predictions
8. 8
From Reactive to Predictive Problem Solving
Subject Matter Experts
Community
Docs, SOPs, Root Cause, KM,
Tribal Knowledge
Plant Floor Systems
Connected
Manufacturing KPIs
Business Applications
Reactive
Problem Solving
Solve problems more quickly
Get to root cause more frequently
Predictions
10. 10
PTC’s IoT Platform for Manufacturing
Confidential and Proprietary - Not for Distribution
SMART CONNECTED PRODUCTS AND ASSETS
Field
Service
Field
Sales
Product
Engineering
Supply
Chain
COO
PRODUCT SUPPORT CENTER
Service
Manager
CORPORATE OFFICEPLANT 1 PLANT 2
Production
Manager
Smart, Connected Mfg
Increase operational performance with
real-time visibility into systems,
people and things (assets)
• Unified, real-time Visibility
• Operational Intelligence
• Condition-based Maintenance
• Continuous Improvement
• Next Generation Six Sigma / Lean
Smart, Connected Products
… from your vendors
Smart, connected assets enable
smart, connected manufacturing
Ask your vendors to provide higher level
of service with their equipment
Editor's Notes
What does this mean for manufacturers?
For manufacturers, the ThingWorx platform fits in 2 main areas:
Smart Connected Products
Using connectivity and an underlying platform to build solutions that transform how you create, operate, and service your products. Solutions like …
Operational monitoring
Remote Service Management
Automated service ticket creation
Usage based billing
And …
2) Connected Operations
Driving operational excellence to capture the business efficiency and cost reduction promised by IoT:
Operational visibility
Operational intelligence
Continuous improvement