Contents 1. PIOTEC Smart Card Production Line 2. Personalization Machine 3. Cavity Milling Machine 4. Chip Embedding Machine 5. SIM Card Punch Machine (2FF, 3FF, 4FF) Welcome to contact us! inquiry@piotec.cn

1. www.piotec.cn
P I O T E C S m a r t C a r d P r o d u c t i o n L i n e
Integrity Based Efficiency First

2. CONTENTS
2
1. PIOTEC Smart Card Production Line
2. Personalization Machine
3. Cavity Milling Machine
4. Chip Embedding Machine
5. Sim Card Punch Machine(2FF, 3FF, 4FF)

3. www.piotec.cn
PIOTEC Smart Card Production Line

4. 01 PIOTEC Smart Card Production Line
Machine Foot Print & Dimensions
Production Process:
1.Milling
2.Implanting
3.Punching
4.Perso

5. 01 PIOTEC Smart Card Production Line
Machine Layout and Connection
Throughput 1 in1 card
(pcs/h)
2 in 1 card
(pcs/h)
4 in 1 card
(pcs/h)
Cavity Milling 6000 3000 1500
Chip Embedding 6000 3000 1500
Sim Card Punch 6000 3000 1500
Perso 6000 6000 6000

6. 01 PIOTEC Smart Card Production Line
Machine From Embedding to Punch
• 2 cards at a time are moved by Servo Motor Control to the turn table.
This assures high transport speed
• 8 magazines with 500 cards capacity on turn table. 15 minutes buffer
for cooling chip embedded cards before punching.
• Turn table is installed on punch machine
From Punch to Personalisation
• Linear module distribution on punch machine
• 2 magazines á500 cards capacity for buffering
• 20 cards at a time are transported by Servo Motor
to the Personalisation Machine
• Transport arm moves up/down with 90 degree rotation
Card Transport & Buffer

7. Personalization Machine
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8. PTA-8500A personalization machine is undoubtedly the best choice of global smart card manufacturers by virtue of its excellent stability,
strong expansibility and high speed laser-marking technology. Unique patented laser marking technology realizes non-stop laser marking so as to
improve efficiency to the maximum extent. Max. throughput of PTA-8500A is 6000cph.Automatic card loading/unloading, card contact/contactless
encoding，double-sided personalization and card re-perso online functions are integrated to realize sequential card output without human
intervention.
High Speed Smart Card Personalization Machine
PTA-8500A
Dimension:3600mm X 910mm X 1900mm
Max. Throughput: 6000cph

9. It adopts global unique patented laser marking technology. The
throughput is up to 6000cph when one laser is equipped with
marking time not more than 0.6s for one side or two lasers are
equipped with marking time not more than 1.2s for one side.
It is equipped with the top industrial-class reader developed
by Piotec, which can test open/short circuit with stability and
high cost-effective.
32 encoding stations are equipped as standard configuration, which
can be extended to 64 stations to meet the demand of big data size
of chip production; Static perso stations and readers stay static
during electrical perso process to ensure stable data transmission
and encoding.
Special double authentication are necessary for sensitive and
crucial operation; Customers can carry out secondary
development for data analysis and processing by reader SDK.
The highest speed
of laser marking
High speed and stable
IC personalization
High-performance
reader
High data security
02 Personalization Machine/ Features
9

10. Flipper
3 sets, 2 of them are used for card double
sides marking and the another for card output
orientation selection.
Contact/Contactless IC Perso
Module
- Equipped with 32 contact IC perso stations
for standard, which can be extended to 64
stations to encode ISO card,2in1 card and
4in1 card(Optional)
- Equipped with 16 contactless IC Perso
stations and Piotec's industrial-class
contactless reader (Optional)
Input / Output Module
Two removable magazines for each module
can be switched automatically and the
maximum capacity is up to 500 pcs for each
magazine. Card conveying stability improved
by testing and improvement .
02 Personalization Machine /Configuration
10

11. OCR Checking
Module(Optional)
Equipped with 1 OCR checking module for
standard to read and verify the information of
card surface.
Laser Marking Module
Equipped with 2 sets of 50W fiber lasers and
combined with Piotec's unique patented
technology for high speed laser marking, card
is automatically positioned and laser engraves
non-stop so as to realize real double laser
printing.
02 Personalization Machine/ Configuration
11

12. ICPersoThroughput Table（Unit : pcs/h）
02 Personalization Machine /Throughput Table
Laser Marking Throughput Table（Unit：pcs/h）
Note : Throughput counted by card
12
32 Perso Stations
18
5800
17
6000
20
5300
25
4300
30
3600
35
3100
Configuration Time(S) 40
2750
45
2450
16 Perso Stations
10
4900
7.6
6000
15
3400
20
2600
25
2150
30
1800
Configuration Time(S) 35
1550
40
1350
High-speed Laser Marking
1.2
5450
1
6000
1.4
4750
1.6
4200
1.8
3750
2
3400
Configuration Time(S) 2.4
2850
3.2
2150
Single Standard Laser Marking
0.2
5600
0.12
6000
0.4
4850
0.8
3800
1
3450
1.4
2850
Configuration Time(S) 1.8
2450
2.2
2150
Joint Standard Laser Marking
0.2
5450
0.12
6000
0.3
4750
0.4
4150
0.6
3400
0.8
2850
Configuration Time(S) 1
2450
1.2
2150

13. 13
02 Personalization Machine / Technical Specification
Parameters
3600mm X 910mm X 1900mm
800kg
220V（-5%~+10%），50Hz，6KW
＜65dB
23℃±3℃
50±10%
Pressure：0.5Mpa Flow：400L/min
Ethernet
6000cph
Name
Dimension
Weight
Power Supply
Noise
Operation Temperature
Operation Humidity
Compressed Air
Communication Interface
Max. Throughput

14. Cavity Milling Machine
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15. 03 Cavity Milling Machine
15
ADVANTAGES
◆ 2 replaceable input card
magazines
◆ Duel card sensor
◆ Card orientation sensor
◆ 4 milling heads
◆ 4 cleaning stations after
milling process
◆ 2 milling depth sensors
(Option: four depth sensors)
◆ Spot check during card
transport
From right to left

16. 03 Cavity Milling Machine/Production Process
16
Work Flow for 1 in 1, 2 in 1 and 4 in 1 SIM Cards
A - running two cards a time for 1 chip in 1 card
B - running one card after the other for 2 chips in 1 card
C - running one card after the other for 4 chips in 1 card

17. 03 Cavity Milling Machine /Technical Specification
17
TEM INFORMATION
Dimension [L]2410mm[W]960mm[H]1820mm
Weight 970kg
Power supply AC380V ,50HZ-60HZ
Power 7.5kw
Compressed air 6kg/cm2
Control Programmable controller + Color touch screen + Servo system
Milling accuracy
XY±0.025 Z±0.015
The depth of the milling groove is compensated according to the measurement data of carbon -
based thickness
Speed
Single module -5000CPH
Dual or Four modules-6000cph
Flatness ±0.010
Yield 98%

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Chip Embedding Machine

19. 04 Chip Embedding Machine
19
From right to left
ADVANTAGES
◆ 2 sets of chip punch, pick &
place and tack welding
stations
◆ 8 hot presser stations
◆ 4 cold presser stations
◆ Servo control for transport
belt
◆ 2 Vision system for Chip
embedding quality check
◆ 4 ATR tester head and readers

20. 04 Chip Embedding Machine /Production Process
20
A
B
C
2 1
Work Flow for 1 in 1, 2 in 1 and 4 in 1 SIM Cards
A - running two cards a time for 1 chip in 1 card
B - running one card after the other for 2 chips in 1 card
C - running one card after the other for 4 chips in 1 card

21. 04 Chip Embedding Machine /Technical Specification
21
ITEM INFORMATION
Dimension [l]2900mm[w]1100mm[h]1920mm
Weight 1096kg
Power supply AC220V ,50HZ-60HZ
Power 4.5kw
Compressed air 6kg/cm2
Control PLC+ Touch screen + Servo system
Embedding accuracy XY±0.05 、H±0.025
Speed
Single module -5000CPH
Dual or Four modules-6000cph
Yield 98%

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Sim Card Punch Machine (2FF, 3FF, 4FF)

23. 05 Sim Card Punch Machine
23
ADVANTAGES
◆ Patented turntable card feeding
◆ 4 servo controlled punch stations
◆ Servo control for transport belt
◆ 2 replaceable buffer magazines for loading and unloading
◆ High speed connection arm to the personalization machine
◆ PVC/ABS or Mixture material
From right to left

24. 05 Sim Card Punch Machine/Production Process
24
Work Flow for 1 in 1, 2 in 1 and 4 in 1 SIM Cards
Half card and four small card punch is not available

25. 05 Sim Card Punch Machine/ Technical Specification
25
ITEM INFORMATION
Dimension [L]2700mm[W]980mm[H]1930mm
Weight 1600kg
Power supply AC220V ,50HZ-60HZ
Power 12kw
Compressed Air 6kg/cm2
Control PLC+ Colorful HMI + Servo system
Punch Accuracy Length/Width±0.05 、Edge±0.025
Speed
Single module -5000CPH
Dual or Four modules-6000cph
Yield 99.5 %
Support Re-plug punching option

26. Thank you！
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