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Behringer Pipe Clamps
Pipe and Tube supports for Industrial Applications
Outline
•About Behringer
•Product Overview
•Industry Applications
About Behringer
•Founded in 1869, Newark NJ – USA
•Metalworking Facility
    –Manufacturing parts Industrial Customers
         →Mack Truck
         →Otis Elevator
About Behringer
•Currently located in Branchville, NJ – USA
    –40,000 Ft.2 Manufacturing Facility
    –Complete metal and plastics processing facility
    –Manufacture all current and custom products
About Behringer
                   Complete Facility of Equipment




Hydraulic Shear          Welding Facility              Water-jet Cutter




Hydraulic Break          Automatic Saws             30 to 200 Ton Presses
About Behringer
                 Complete Facility of Equipment




                            Lathes




Drill Presses                                     Band Saws
About Behringer
•Extensive Inventory Of All Products
    –Injection Molded and Metal Components
    –All Materials Of Construction
    –Same-Day Shipping
About Behringer

What are your Questions?
Product Overview
Product Overview
•Efficient and Economic Method of Anchoring
    –Pipes, Tubes, Hoses
•Incorporate a Modular Insert
    –¼” (6.4mm) through 30” (762mm)
•Multiple sizes within each group
Product Overview
•Inserts are oval in shape
    –Creates a 3-dimensional clamping force
•Inserts include ribs
    –Help to anchor and reduce vibration and noise
•Provides a cushioning and dampening action
    –Reduces noise and vibration.
Product Overview
Clamp Pair Materials


•Polypropylene (Black Color)
– -22º F to 194º F (-20º C to 90º C)


•Santoprene (Beige Color)
– -40º F to 275º F (-40º C to 135º C)


•Aluminum (Metallic Color)
– -65º F to 500º F (-54º C to 260º C)
Product Overview
Hardware Materials
•Carbon (untreated) Steel
•Zinc-Plated Steel
•AISI 304 Stainless Steel (A2 – 1.4301/1.4305)
•AISI 316 Stainless Steel (A4 – 1.4401/1.4571)
•Others on request


Threads
•UNC and Metric Available
Product Overview
•Typical Components                Hex Bolts
    –Weld mount is most
    common method
                                   Cover Plate
    –Mounting with cover plate
    is preferred method
    –Many varieties of different
    component combinations
    available.
                                   Clamp Pair




                                   Mounting Method
                                   (Weld Plate)
Product Overview
•Clamp Selection
    –Application / Series
    –Outside Diameter
    –Mounting Configuration
    –Threads (UNC are standard)
    –Environmental Factors / Requirements
Product Overview
•Clamp Selection
    –Application / Series




     Standard Series             Heavy Series       Twin Series




   Heavy-4 Series           Saddle Series       Cushion Clamps
Product Overview
•Standard Series


•Heavy Series


•Twin Series
                       •Size Range: ¼” OD through 4.5” OD
•Heavy-4               •Pressures: Up to 2,000 psi
                       •Mounting: Weld, Bolt, Rail, Strut, Stacking,
                       Double Weld, Group Weld
•Saddle Series
                       •Hardware: Zinc Plated, 304SS, 316SS
                       •Insert: Polypropylene, Santoprene, Aluminum
Product Overview
•Standard Series


•Heavy Series


•Twin Series
                       •Size Range: ¼” OD through 8.625” OD
•Heavy-4               •Pressures: Up to 5,000 / 10,000 psi
                       •Mounting: Weld, Rail, Strut, Stacking
•Saddle Series         •Hardware: Plain Steel, 304SS, 316SS, Zinc
                       •Insert: Polypropylene, Santoprene, Aluminum
Product Overview
•Standard Series

                     Single Heavy     Double Heavy
•Heavy Series


•Twin Series


•Heavy-4


•Saddle Series
Product Overview
•Standard Series


•Heavy Series


•Twin Series
                       •Size Range: ¼” OD through 1.660” OD
•Heavy-4               •Pressures: Up to 1,500 psi
                       •Mounting: Weld, Rail, Strut, Stacking
•Saddle Series         •Hardware: Zinc Plated, 304SS, 316SS
                       •Insert: Polypropylene, Santoprene
Product Overview
•Standard Series


•Heavy Series


•Twin Series

                       •Size Range: 8.625” OD through 30” OD
•Heavy-4               •Pressures: Up to 5,000 / 10,000 psi
                       •Mounting: Weld
•Saddle Series         •Hardware: Plain Steel, 304SS, 316SS, Zinc
                       •Insert: Polypropylene, others on request
                       •Patented 4-segment Design!!
Product Overview
•Standard Series


•Heavy Series


•Twin Series

                       •Size Range: 0.84” OD through 30” OD
•Heavy-4               •Mounting: Long or Short Saddle
                       •U-Bolt and Nuts: Plain Steel, 304SS, 316SS,
•Saddle Series         Zinc-plated
                       •Insert: Polypropylene, HDPE, Cast Nylon
Product Overview
•Clamp Selection
       –Outside Diameter


Size        Tubing OD      Pipe OD     O
1/2"        0.500 in.      0.840 in.
3/4"        0.750 in.      1.050 in.
1"          1.000 in.      1.315 in.
1-1/2"      1.500 in.      1.900 in.
2"          2.000 in.      2.375 in.
Product Overview
•Clamp Selection               Weld Mount (STW)         Bolt Mount (BAP)
                               Bottom plate is          Bottom plate is
                               welded to structure.     bolted to structure.
    –Mounting Configuration    This is the most         The plate is
                               common mounting          extended and has
    Standard Series            method.                  elongated mounting
                                                        holes




                               Double Weld              Group Weld Mount
                               Mount (DOW)              (GRW)
                               Bottom plate is          Bottom plate is
                               welded to structure      welded to structure
                               and is a single plate.   and is a single plate.
                               Other components         Other components
                               are all individual.      are all individual. Up
                               Allows removal of        to 4ft. length
                               one particular line if   available. All clamps
                               needed. All clamps       must be of the same
                               must be of the same      group size.
                               group size.
Product Overview
•Clamp Selection               Rail Mount (RAL-1)      Rail Mount (RAL-0)
                               Clamp is mounted to     Clamp is mounted to
                               a rail (RAL-1) using    a rail (RAL-0) using
    –Mounting Configuration    RCN-1 rail nuts or      RCN-0 rail nuts.
                               STW weld plates.        Weld Plates cannot
    Standard Series            Multiple group sizes    be used in RAL-0
                               can be mounted next     rails. Multiple group
                               to each other, unlike   sizes can be
                               GRW weld plates.        mounted next to
                               Rails can be welded     each other, unlike
                               or bolted in place.     GRW weld plates.
                                                       Rails can be welded
                                                       or bolted in place.




                               Strut Mount (UCN)       Stacking kit
                               Clamp is supplied       Stacking kits include
                               with strut clips that   everything needed to
                               adapt to standard       take any clamp and
                               strut channels.         bring it up one level
                               Multiple group sizes    higher. Maximum of
                               can be mounted next     5 tiers allowed.
                               to each other.
Product Overview
Product Overview
•Clamp Selection                           Single Heavy Weld
                                           Mount (SWP)
                                                                      Double Heavy Weld
                                                                      Mount (DWP)
                                           Bottom plate is            Double Heavy
    –Mounting Configuration                welded to structure.       clamps are welded
                                           This is the most           in place just as the
    Heavy Series                           common mounting            single heavy. They
                                           method.                    allow double the
                                                                      vibration reduction
                                                                      and clamping
                                                                      strength of a Single
                                                                      Heavy.




                   Stacking Kit            Rail Mount (RAL-4)         Rail Mount (RAL-2
                                                                      and RAL-3)
                   Stacking kits include   Clamp is mounted to
                   everything needed to    a rail (RAL-4) using       Proprietary rails
                   take any clamp and      RCN rail nuts.             allow for mounting of
                   bring it up one level   Multiple group sizes       clamps with weld
                   higher. Maximum of      can be mounted next        plates, similar to
                   5 tiers allowed.        to each other. Rails       RAL-1 in Standard
                                           can be welded or           Series
                                           bolted in place.            H3-H5 uses RAL-2
                                            H3-H5 uses RCN-7           H6 uses RAL-3
                                            H6 uses RCN-8
                                            H7 uses RCN-9
                                           **H8 and larger not rail
                                           mountable.
Product Overview
•Clamp Selection                          Single Heavy Weld
                                          Mount (SWP)
                                                                  Rail Mount (RAL-0)
                                                                  Clamp is mounted to
                                          Bottom plate is         a rail (RAL-0) using
    –Mounting Configuration               welded to structure.    RCN-T0 rail nuts.
                                          This is the most        Weld Plates cannot
    Twin Series                           common mounting         be used in RAL-0
                                          method.                 rails. Multiple group
                                                                  sizes can be
                                                                  mounted next to
                                                                  each other. Rails
                                                                  can be welded or
                                                                  bolted in place.




                  Stacking Kit            Rail Mount (RAL-1)      Strut Mounting
                  Stacking kits include   Clamp is mounted to     Clamp is supplied
                  everything needed to    a rail (RAL-1) using    with strut clip that
                  take any clamp and      either RCN-4 rail       adapts to standard
                  bring it up one level   nuts, or weld plates.   strut channels.
                  higher. Maximum of      Multiple group sizes    Multiple group sizes
                  5 tiers allowed.        can be mounted next     can be mounted next
                                          to each other. Rails    to each other.
                                          can be welded or
                                          bolted in place.
Product Overview
•Clamp Selection
    –Mounting Configuration
    Heavy-4 Series
                              Single Heavy Weld      Double Heavy Weld
                              Mount (SWP)            Mount (DWP)
                              Bottom plate is        Double Heavy
                              welded to structure.   clamps are welded
                              This is the most       in place just as the
                              common mounting        single heavy. They
                              method.                allow double the
                                                     vibration reduction
                                                     and clamping
                                                     strength of a Single
                                                     Heavy.
Product Overview
•Clamp Selection
    –Mounting Configuration
    Saddle Series
                              Long Saddle               Short Saddle
                              Longer Saddle             Only fits under the
                              extends past the u-       pipe. There are 2
                              bolt and has through      locator pins that will fit
                              holes for the u-bolt to   into holes drilled in the
                              pass through. This is     support structure. This
                              the most common           series is only available
                              saddle used. HDPE         in polypropylene
                              and High Temp             material.
                              Nylon materials
                              available
Product Overview
•Clamp Selection
    –Threads (UNC are standard)
        UNC threads are standard
        Metric Threads available on request
                   may affect price, consult factory.
Product Overview
•Clamp Selection
    –Environmental Factors / Requirements




       •Temperature: most determining factor of clamp pair materials
       •Water: may determine 304SS or 316SS hardware materials
       •Chemicals: will determine hardware and clamp pair material
       •Application: high impact area, excessive vibration, underwater, extreme
       operating conditions, etc.
Product Overview
•Clamp Installation
    –Spacing
    –Load
    –Equipment
    –Routing
Product Overview
•Clamp Installation




       Recommended Spacing         Torque and Load
       Use recommended values      Use recommended values
       Found in New Catalog        Found in New Catalog
       Also avail. in pdf format   Also avail. in pdf format
Product Overview
•Clamp Installation




       Bends and Corners              Components
       As close as possible           As close as possible
       Protect against water hammer   Directly before and after
                                      Protects against vibration
Product Overview

What are your Questions?
Industry Applications
Industry Applications
•Mobile Equipment


•Industrial Manufacturing


•Offshore Platforms


•FPSO Vessels
Applications

•Mobile Equipment


•Industrial Manufacturing
                            Agriculture   Mining

•Offshore Platforms


•FPSO Vessels




                            Off-Highway   Construction
Applications

•Mobile Equipment


•Industrial Manufacturing


•Offshore Platforms         Steel and Metals       Semiconductor


•FPSO Vessels




                               Machining       Chemical and Process
Applications

•Mobile Equipment


•Industrial Manufacturing


•Offshore Platforms

                            •Hydraulic control systems
•FPSO Vessels               •Ballast water systems
                            •Mud pump lines
                            •Process water
                            •Any pressure or high volume lines
Applications

•Mobile Equipment


•Industrial Manufacturing


•Offshore Platforms

                            •Hydraulic control systems     •Separation and
•FPSO Vessels                                              Filtration systems
                            •Ballast water systems
                                                           •Compressor Systems
                            •Mud pump lines
                                                           •All pressure and
                            •Injection systems lines
                                                           process system piping
                            •Submersible operating lines
                            •Processing facility piping
Industry Applications

What are your Questions?
Industrial Pipe Clamps

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Industrial Pipe Clamps

  • 1. Behringer Pipe Clamps Pipe and Tube supports for Industrial Applications
  • 3. About Behringer •Founded in 1869, Newark NJ – USA •Metalworking Facility –Manufacturing parts Industrial Customers →Mack Truck →Otis Elevator
  • 4. About Behringer •Currently located in Branchville, NJ – USA –40,000 Ft.2 Manufacturing Facility –Complete metal and plastics processing facility –Manufacture all current and custom products
  • 5. About Behringer Complete Facility of Equipment Hydraulic Shear Welding Facility Water-jet Cutter Hydraulic Break Automatic Saws 30 to 200 Ton Presses
  • 6. About Behringer Complete Facility of Equipment Lathes Drill Presses Band Saws
  • 7. About Behringer •Extensive Inventory Of All Products –Injection Molded and Metal Components –All Materials Of Construction –Same-Day Shipping
  • 8. About Behringer What are your Questions?
  • 10. Product Overview •Efficient and Economic Method of Anchoring –Pipes, Tubes, Hoses •Incorporate a Modular Insert –¼” (6.4mm) through 30” (762mm) •Multiple sizes within each group
  • 11. Product Overview •Inserts are oval in shape –Creates a 3-dimensional clamping force •Inserts include ribs –Help to anchor and reduce vibration and noise •Provides a cushioning and dampening action –Reduces noise and vibration.
  • 12. Product Overview Clamp Pair Materials •Polypropylene (Black Color) – -22º F to 194º F (-20º C to 90º C) •Santoprene (Beige Color) – -40º F to 275º F (-40º C to 135º C) •Aluminum (Metallic Color) – -65º F to 500º F (-54º C to 260º C)
  • 13. Product Overview Hardware Materials •Carbon (untreated) Steel •Zinc-Plated Steel •AISI 304 Stainless Steel (A2 – 1.4301/1.4305) •AISI 316 Stainless Steel (A4 – 1.4401/1.4571) •Others on request Threads •UNC and Metric Available
  • 14. Product Overview •Typical Components Hex Bolts –Weld mount is most common method Cover Plate –Mounting with cover plate is preferred method –Many varieties of different component combinations available. Clamp Pair Mounting Method (Weld Plate)
  • 15. Product Overview •Clamp Selection –Application / Series –Outside Diameter –Mounting Configuration –Threads (UNC are standard) –Environmental Factors / Requirements
  • 16. Product Overview •Clamp Selection –Application / Series Standard Series Heavy Series Twin Series Heavy-4 Series Saddle Series Cushion Clamps
  • 17. Product Overview •Standard Series •Heavy Series •Twin Series •Size Range: ¼” OD through 4.5” OD •Heavy-4 •Pressures: Up to 2,000 psi •Mounting: Weld, Bolt, Rail, Strut, Stacking, Double Weld, Group Weld •Saddle Series •Hardware: Zinc Plated, 304SS, 316SS •Insert: Polypropylene, Santoprene, Aluminum
  • 18. Product Overview •Standard Series •Heavy Series •Twin Series •Size Range: ¼” OD through 8.625” OD •Heavy-4 •Pressures: Up to 5,000 / 10,000 psi •Mounting: Weld, Rail, Strut, Stacking •Saddle Series •Hardware: Plain Steel, 304SS, 316SS, Zinc •Insert: Polypropylene, Santoprene, Aluminum
  • 19. Product Overview •Standard Series Single Heavy Double Heavy •Heavy Series •Twin Series •Heavy-4 •Saddle Series
  • 20. Product Overview •Standard Series •Heavy Series •Twin Series •Size Range: ¼” OD through 1.660” OD •Heavy-4 •Pressures: Up to 1,500 psi •Mounting: Weld, Rail, Strut, Stacking •Saddle Series •Hardware: Zinc Plated, 304SS, 316SS •Insert: Polypropylene, Santoprene
  • 21. Product Overview •Standard Series •Heavy Series •Twin Series •Size Range: 8.625” OD through 30” OD •Heavy-4 •Pressures: Up to 5,000 / 10,000 psi •Mounting: Weld •Saddle Series •Hardware: Plain Steel, 304SS, 316SS, Zinc •Insert: Polypropylene, others on request •Patented 4-segment Design!!
  • 22. Product Overview •Standard Series •Heavy Series •Twin Series •Size Range: 0.84” OD through 30” OD •Heavy-4 •Mounting: Long or Short Saddle •U-Bolt and Nuts: Plain Steel, 304SS, 316SS, •Saddle Series Zinc-plated •Insert: Polypropylene, HDPE, Cast Nylon
  • 23. Product Overview •Clamp Selection –Outside Diameter Size Tubing OD Pipe OD O 1/2" 0.500 in. 0.840 in. 3/4" 0.750 in. 1.050 in. 1" 1.000 in. 1.315 in. 1-1/2" 1.500 in. 1.900 in. 2" 2.000 in. 2.375 in.
  • 24. Product Overview •Clamp Selection Weld Mount (STW) Bolt Mount (BAP) Bottom plate is Bottom plate is welded to structure. bolted to structure. –Mounting Configuration This is the most The plate is common mounting extended and has Standard Series method. elongated mounting holes Double Weld Group Weld Mount Mount (DOW) (GRW) Bottom plate is Bottom plate is welded to structure welded to structure and is a single plate. and is a single plate. Other components Other components are all individual. are all individual. Up Allows removal of to 4ft. length one particular line if available. All clamps needed. All clamps must be of the same must be of the same group size. group size.
  • 25. Product Overview •Clamp Selection Rail Mount (RAL-1) Rail Mount (RAL-0) Clamp is mounted to Clamp is mounted to a rail (RAL-1) using a rail (RAL-0) using –Mounting Configuration RCN-1 rail nuts or RCN-0 rail nuts. STW weld plates. Weld Plates cannot Standard Series Multiple group sizes be used in RAL-0 can be mounted next rails. Multiple group to each other, unlike sizes can be GRW weld plates. mounted next to Rails can be welded each other, unlike or bolted in place. GRW weld plates. Rails can be welded or bolted in place. Strut Mount (UCN) Stacking kit Clamp is supplied Stacking kits include with strut clips that everything needed to adapt to standard take any clamp and strut channels. bring it up one level Multiple group sizes higher. Maximum of can be mounted next 5 tiers allowed. to each other.
  • 27. Product Overview •Clamp Selection Single Heavy Weld Mount (SWP) Double Heavy Weld Mount (DWP) Bottom plate is Double Heavy –Mounting Configuration welded to structure. clamps are welded This is the most in place just as the Heavy Series common mounting single heavy. They method. allow double the vibration reduction and clamping strength of a Single Heavy. Stacking Kit Rail Mount (RAL-4) Rail Mount (RAL-2 and RAL-3) Stacking kits include Clamp is mounted to everything needed to a rail (RAL-4) using Proprietary rails take any clamp and RCN rail nuts. allow for mounting of bring it up one level Multiple group sizes clamps with weld higher. Maximum of can be mounted next plates, similar to 5 tiers allowed. to each other. Rails RAL-1 in Standard can be welded or Series bolted in place. H3-H5 uses RAL-2 H3-H5 uses RCN-7 H6 uses RAL-3 H6 uses RCN-8 H7 uses RCN-9 **H8 and larger not rail mountable.
  • 28. Product Overview •Clamp Selection Single Heavy Weld Mount (SWP) Rail Mount (RAL-0) Clamp is mounted to Bottom plate is a rail (RAL-0) using –Mounting Configuration welded to structure. RCN-T0 rail nuts. This is the most Weld Plates cannot Twin Series common mounting be used in RAL-0 method. rails. Multiple group sizes can be mounted next to each other. Rails can be welded or bolted in place. Stacking Kit Rail Mount (RAL-1) Strut Mounting Stacking kits include Clamp is mounted to Clamp is supplied everything needed to a rail (RAL-1) using with strut clip that take any clamp and either RCN-4 rail adapts to standard bring it up one level nuts, or weld plates. strut channels. higher. Maximum of Multiple group sizes Multiple group sizes 5 tiers allowed. can be mounted next can be mounted next to each other. Rails to each other. can be welded or bolted in place.
  • 29. Product Overview •Clamp Selection –Mounting Configuration Heavy-4 Series Single Heavy Weld Double Heavy Weld Mount (SWP) Mount (DWP) Bottom plate is Double Heavy welded to structure. clamps are welded This is the most in place just as the common mounting single heavy. They method. allow double the vibration reduction and clamping strength of a Single Heavy.
  • 30. Product Overview •Clamp Selection –Mounting Configuration Saddle Series Long Saddle Short Saddle Longer Saddle Only fits under the extends past the u- pipe. There are 2 bolt and has through locator pins that will fit holes for the u-bolt to into holes drilled in the pass through. This is support structure. This the most common series is only available saddle used. HDPE in polypropylene and High Temp material. Nylon materials available
  • 31. Product Overview •Clamp Selection –Threads (UNC are standard) UNC threads are standard Metric Threads available on request may affect price, consult factory.
  • 32. Product Overview •Clamp Selection –Environmental Factors / Requirements •Temperature: most determining factor of clamp pair materials •Water: may determine 304SS or 316SS hardware materials •Chemicals: will determine hardware and clamp pair material •Application: high impact area, excessive vibration, underwater, extreme operating conditions, etc.
  • 33. Product Overview •Clamp Installation –Spacing –Load –Equipment –Routing
  • 34. Product Overview •Clamp Installation Recommended Spacing Torque and Load Use recommended values Use recommended values Found in New Catalog Found in New Catalog Also avail. in pdf format Also avail. in pdf format
  • 35. Product Overview •Clamp Installation Bends and Corners Components As close as possible As close as possible Protect against water hammer Directly before and after Protects against vibration
  • 36. Product Overview What are your Questions?
  • 38. Industry Applications •Mobile Equipment •Industrial Manufacturing •Offshore Platforms •FPSO Vessels
  • 39. Applications •Mobile Equipment •Industrial Manufacturing Agriculture Mining •Offshore Platforms •FPSO Vessels Off-Highway Construction
  • 40. Applications •Mobile Equipment •Industrial Manufacturing •Offshore Platforms Steel and Metals Semiconductor •FPSO Vessels Machining Chemical and Process
  • 41. Applications •Mobile Equipment •Industrial Manufacturing •Offshore Platforms •Hydraulic control systems •FPSO Vessels •Ballast water systems •Mud pump lines •Process water •Any pressure or high volume lines
  • 42. Applications •Mobile Equipment •Industrial Manufacturing •Offshore Platforms •Hydraulic control systems •Separation and •FPSO Vessels Filtration systems •Ballast water systems •Compressor Systems •Mud pump lines •All pressure and •Injection systems lines process system piping •Submersible operating lines •Processing facility piping