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Industrial Pipe Clamps
- 1. Behringer Pipe Clamps Pipeand Tube supports for Industrial Applications
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- 3. About Behringer •Founded in1869, Newark NJ – USA •Metalworking Facility –Manufacturing parts Industrial Customers →Mack Truck →Otis Elevator
- 4. About Behringer •Currently locatedin Branchville, NJ – USA –40,000 Ft.2 Manufacturing Facility –Complete metal and plastics processing facility –Manufacture all current and custom products
- 5. About Behringer Complete Facility of Equipment Hydraulic Shear Welding Facility Water-jet Cutter Hydraulic Break Automatic Saws 30 to 200 Ton Presses
- 6. About Behringer Complete Facility of Equipment Lathes Drill Presses Band Saws
- 7. About Behringer •Extensive InventoryOf All Products –Injection Molded and Metal Components –All Materials Of Construction –Same-Day Shipping
- 8. About Behringer What areyour Questions?
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- 10. Product Overview •Efficient andEconomic Method of Anchoring –Pipes, Tubes, Hoses •Incorporate a Modular Insert –¼” (6.4mm) through 30” (762mm) •Multiple sizes within each group
- 11. Product Overview •Inserts areoval in shape –Creates a 3-dimensional clamping force •Inserts include ribs –Help to anchor and reduce vibration and noise •Provides a cushioning and dampening action –Reduces noise and vibration.
- 12. Product Overview Clamp PairMaterials •Polypropylene (Black Color) – -22º F to 194º F (-20º C to 90º C) •Santoprene (Beige Color) – -40º F to 275º F (-40º C to 135º C) •Aluminum (Metallic Color) – -65º F to 500º F (-54º C to 260º C)
- 13. Product Overview Hardware Materials •Carbon(untreated) Steel •Zinc-Plated Steel •AISI 304 Stainless Steel (A2 – 1.4301/1.4305) •AISI 316 Stainless Steel (A4 – 1.4401/1.4571) •Others on request Threads •UNC and Metric Available
- 14. Product Overview •Typical Components Hex Bolts –Weld mount is most common method Cover Plate –Mounting with cover plate is preferred method –Many varieties of different component combinations available. Clamp Pair Mounting Method (Weld Plate)
- 15. Product Overview •Clamp Selection –Application / Series –Outside Diameter –Mounting Configuration –Threads (UNC are standard) –Environmental Factors / Requirements
- 16. Product Overview •Clamp Selection –Application / Series Standard Series Heavy Series Twin Series Heavy-4 Series Saddle Series Cushion Clamps
- 17. Product Overview •Standard Series •HeavySeries •Twin Series •Size Range: ¼” OD through 4.5” OD •Heavy-4 •Pressures: Up to 2,000 psi •Mounting: Weld, Bolt, Rail, Strut, Stacking, Double Weld, Group Weld •Saddle Series •Hardware: Zinc Plated, 304SS, 316SS •Insert: Polypropylene, Santoprene, Aluminum
- 18. Product Overview •Standard Series •HeavySeries •Twin Series •Size Range: ¼” OD through 8.625” OD •Heavy-4 •Pressures: Up to 5,000 / 10,000 psi •Mounting: Weld, Rail, Strut, Stacking •Saddle Series •Hardware: Plain Steel, 304SS, 316SS, Zinc •Insert: Polypropylene, Santoprene, Aluminum
- 19. Product Overview •Standard Series Single Heavy Double Heavy •Heavy Series •Twin Series •Heavy-4 •Saddle Series
- 20. Product Overview •Standard Series •HeavySeries •Twin Series •Size Range: ¼” OD through 1.660” OD •Heavy-4 •Pressures: Up to 1,500 psi •Mounting: Weld, Rail, Strut, Stacking •Saddle Series •Hardware: Zinc Plated, 304SS, 316SS •Insert: Polypropylene, Santoprene
- 21. Product Overview •Standard Series •HeavySeries •Twin Series •Size Range: 8.625” OD through 30” OD •Heavy-4 •Pressures: Up to 5,000 / 10,000 psi •Mounting: Weld •Saddle Series •Hardware: Plain Steel, 304SS, 316SS, Zinc •Insert: Polypropylene, others on request •Patented 4-segment Design!!
- 22. Product Overview •Standard Series •HeavySeries •Twin Series •Size Range: 0.84” OD through 30” OD •Heavy-4 •Mounting: Long or Short Saddle •U-Bolt and Nuts: Plain Steel, 304SS, 316SS, •Saddle Series Zinc-plated •Insert: Polypropylene, HDPE, Cast Nylon
- 23. Product Overview •Clamp Selection –Outside Diameter Size Tubing OD Pipe OD O 1/2" 0.500 in. 0.840 in. 3/4" 0.750 in. 1.050 in. 1" 1.000 in. 1.315 in. 1-1/2" 1.500 in. 1.900 in. 2" 2.000 in. 2.375 in.
- 24. Product Overview •Clamp Selection Weld Mount (STW) Bolt Mount (BAP) Bottom plate is Bottom plate is welded to structure. bolted to structure. –Mounting Configuration This is the most The plate is common mounting extended and has Standard Series method. elongated mounting holes Double Weld Group Weld Mount Mount (DOW) (GRW) Bottom plate is Bottom plate is welded to structure welded to structure and is a single plate. and is a single plate. Other components Other components are all individual. are all individual. Up Allows removal of to 4ft. length one particular line if available. All clamps needed. All clamps must be of the same must be of the same group size. group size.
- 25. Product Overview •Clamp Selection Rail Mount (RAL-1) Rail Mount (RAL-0) Clamp is mounted to Clamp is mounted to a rail (RAL-1) using a rail (RAL-0) using –Mounting Configuration RCN-1 rail nuts or RCN-0 rail nuts. STW weld plates. Weld Plates cannot Standard Series Multiple group sizes be used in RAL-0 can be mounted next rails. Multiple group to each other, unlike sizes can be GRW weld plates. mounted next to Rails can be welded each other, unlike or bolted in place. GRW weld plates. Rails can be welded or bolted in place. Strut Mount (UCN) Stacking kit Clamp is supplied Stacking kits include with strut clips that everything needed to adapt to standard take any clamp and strut channels. bring it up one level Multiple group sizes higher. Maximum of can be mounted next 5 tiers allowed. to each other.
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- 27. Product Overview •Clamp Selection Single Heavy Weld Mount (SWP) Double Heavy Weld Mount (DWP) Bottom plate is Double Heavy –Mounting Configuration welded to structure. clamps are welded This is the most in place just as the Heavy Series common mounting single heavy. They method. allow double the vibration reduction and clamping strength of a Single Heavy. Stacking Kit Rail Mount (RAL-4) Rail Mount (RAL-2 and RAL-3) Stacking kits include Clamp is mounted to everything needed to a rail (RAL-4) using Proprietary rails take any clamp and RCN rail nuts. allow for mounting of bring it up one level Multiple group sizes clamps with weld higher. Maximum of can be mounted next plates, similar to 5 tiers allowed. to each other. Rails RAL-1 in Standard can be welded or Series bolted in place. H3-H5 uses RAL-2 H3-H5 uses RCN-7 H6 uses RAL-3 H6 uses RCN-8 H7 uses RCN-9 **H8 and larger not rail mountable.
- 28. Product Overview •Clamp Selection Single Heavy Weld Mount (SWP) Rail Mount (RAL-0) Clamp is mounted to Bottom plate is a rail (RAL-0) using –Mounting Configuration welded to structure. RCN-T0 rail nuts. This is the most Weld Plates cannot Twin Series common mounting be used in RAL-0 method. rails. Multiple group sizes can be mounted next to each other. Rails can be welded or bolted in place. Stacking Kit Rail Mount (RAL-1) Strut Mounting Stacking kits include Clamp is mounted to Clamp is supplied everything needed to a rail (RAL-1) using with strut clip that take any clamp and either RCN-4 rail adapts to standard bring it up one level nuts, or weld plates. strut channels. higher. Maximum of Multiple group sizes Multiple group sizes 5 tiers allowed. can be mounted next can be mounted next to each other. Rails to each other. can be welded or bolted in place.
- 29. Product Overview •Clamp Selection –Mounting Configuration Heavy-4 Series Single Heavy Weld Double Heavy Weld Mount (SWP) Mount (DWP) Bottom plate is Double Heavy welded to structure. clamps are welded This is the most in place just as the common mounting single heavy. They method. allow double the vibration reduction and clamping strength of a Single Heavy.
- 30. Product Overview •Clamp Selection –Mounting Configuration Saddle Series Long Saddle Short Saddle Longer Saddle Only fits under the extends past the u- pipe. There are 2 bolt and has through locator pins that will fit holes for the u-bolt to into holes drilled in the pass through. This is support structure. This the most common series is only available saddle used. HDPE in polypropylene and High Temp material. Nylon materials available
- 31. Product Overview •Clamp Selection –Threads (UNC are standard) UNC threads are standard Metric Threads available on request may affect price, consult factory.
- 32. Product Overview •Clamp Selection –Environmental Factors / Requirements •Temperature: most determining factor of clamp pair materials •Water: may determine 304SS or 316SS hardware materials •Chemicals: will determine hardware and clamp pair material •Application: high impact area, excessive vibration, underwater, extreme operating conditions, etc.
- 33. Product Overview •Clamp Installation –Spacing –Load –Equipment –Routing
- 34. Product Overview •Clamp Installation Recommended Spacing Torque and Load Use recommended values Use recommended values Found in New Catalog Found in New Catalog Also avail. in pdf format Also avail. in pdf format
- 35. Product Overview •Clamp Installation Bends and Corners Components As close as possible As close as possible Protect against water hammer Directly before and after Protects against vibration
- 36. Product Overview What areyour Questions?
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- 38. Industry Applications •Mobile Equipment •IndustrialManufacturing •Offshore Platforms •FPSO Vessels
- 39. Applications •Mobile Equipment •Industrial Manufacturing Agriculture Mining •Offshore Platforms •FPSO Vessels Off-Highway Construction
- 40. Applications •Mobile Equipment •Industrial Manufacturing •OffshorePlatforms Steel and Metals Semiconductor •FPSO Vessels Machining Chemical and Process
- 41. Applications •Mobile Equipment •Industrial Manufacturing •OffshorePlatforms •Hydraulic control systems •FPSO Vessels •Ballast water systems •Mud pump lines •Process water •Any pressure or high volume lines
- 42. Applications •Mobile Equipment •Industrial Manufacturing •OffshorePlatforms •Hydraulic control systems •Separation and •FPSO Vessels Filtration systems •Ballast water systems •Compressor Systems •Mud pump lines •All pressure and •Injection systems lines process system piping •Submersible operating lines •Processing facility piping
- 43. Industry Applications What areyour Questions?