SlideShare a Scribd company logo
Presentation
What is curing of concrete?
• Curing is the maintenance of a satisfactory moisture
content and temperature in concrete for a period of
time immediately following placing and finishing so
that the desired properties may develop.
• Curing has a strong influence on the properties of
hardened concrete ; proper curing will increase,
durability, strength, watertightness, abrasion
resistance, volume stability, and resistance to
freezing and thawing etc.
Hydration of cement:
2C3S + 6H --------> C3S2H3 + 3 Ca(OH)2
100 + 24---------> 75 + 49
2C2S + 4H --------> C3S2H3 + Ca(OH)2
100 + 21 ---------> 99 + 22
• C3S requires 24% and c2s requires 21% of water by
weight of cement. It has been estimated that avg. 23%
is required for complete chemical reaction.
• It has been also estimated that about 15% water by wt.
Of cement is requires to fill up the gel pores.
• So total 38% of water is requires by wt. Of cement for
complete hydration process.
• In all this it is assumed that hydration is taking
place in sealed container, where moisture
evaporation does not take place.
• Excess or lack of water
may cause undesirable
Capillary cavities.
DEFINATION OF CURING;
(as per ACI-308R)
• The term "curing" is frequently used to
describe the process by which hydraulic-
cement concrete matures and develops
hardened properties over time as a result of
the continued hydration of the cement in the
presence of sufficient water and heat.
(as per IS:456-2000 )
• “ curing is the process of preventing the loss
of moisture from the concrete.”
Types Of Curing
a) Water curing:
• immersion
• Ponding
• Spraying
• Wet covering
b) Steam curing
c) Self curing/ membrane curing
d) miscellaneous:
like, curing by infra red radiation, electrical curing etc.
What is self curing concrete?
• It has been pointed out earlier that curing
does not means application of water ,it means
also creation of condition for promotion of
Uninterrupted and Progressive hydration.
• It is also pointed out that the quantity of
water, normally mixed for making concrete is
sufficient to hydrate the cement content.
(…cntd. )
• Concrete in which the mixing water is
restricted by means of some chemical
compounds, to go out from the concrete body
is known as “self curing concrete.”
Why self curing concrete?
• Some times works are carried out
in place where there is acute
shortage of water and the
application of water curing is not
possible for reasons of economy.
• prevention of moisture loss from
the surface of flat concrete works
such as highways and airports have
been challenging task for
construction managers.
(…cntd)
• If the evaporation of moisture
from concrete are not prevented
properly it may results in plastic
shrinkage cracks, poorly formed
hydrated products, finishing
problems and other surface
defects.
• Sometimes concrete is placed in
some inaccessible , difficult or far
places. Where curing cannot be
properly done or supervised.
How to find out the
rate of evaporation?
•Drying behavior of
concrete depends upon air
temperature, relative
humidity , concrete
temperature and wind
condition.
•Figure shows drying
behavior as per learch’s
investigation.
•(Based on ACI:305 R-5)
•
How the self curing is being done?
• Membrane forming curing compounds are used to
retard the loss of water from concrete during the early
age.
• They are used not only for curing fresh concrete but
also further curing after removal of formwork.
• Application of these compounds seals the concrete
surface effectively by forming monomolecular film on
the surface.
 Membrane forming curing compounds is a long chain
of hydrocarbon molecules.
 Which forms monomolecular film on the surface of
the concrete immediately after placing.
H H H
| | |
H-C-H H-C-H H-C-H
| | |
H-C-H H-C-H H-C-H
| | |
H-C-H H-C-H H-C-H
| | |
H-C-H H-C-H H-C-H
| | |
O O O
| | |
H H H
CURING
COMPOUND
WATER
CONC.
The compound molecules is
primarily hydrophobic in nature
with hydrophilic terminal group.
 Hydrophilic terminal group
attaches it self to the film of
bleeding water.
 While the long Hydrophobic
chain maintains a vertical
orientation away from the bleeding
water.
 Water molecules do not possess
sufficient energy to escape through
the hydrophobic layer.
 Which results into quick
reduction in the evaporation loss.
MECHANISM:
• The hydrophobic effect represents the
tendency of water to exclude non-polar
molecules. The effect originates from the
disruption of highly dynamic hydrogen
bonds between molecules of liquid.
• A hydrophilic molecule or portion of a
molecule is one that has a tendency to
interact with or be dissolved by water.
• A pure hydrocarbon molecule, is incapable
of forming hydrogen bonds with water.
• The hydrogen bonds are partially
reconstructed by building a water "cage"
around the compound molecule.
• The water molecules that form the "cage“
have substantially restricted mobilities.
TYPES OF COMPOUNDS:
a) Synthetic resin
b) Wax
c) Acrylic
d) chlorinated rubber
TYPE OF COMPOUND DESCRIPTION
resin and wax based curing
compound
•They seals the concrete effectively.
• with the time their efficiency will get
reduced.
• if plastering is required to be done the
surface can be washed off with hot
water.
• it gives an average efficiency of about
80%.
TYPE OF COMPOUND DESCRIPTION
Acrylic based membrane
forming curing compound
• They seals the concrete effectively.
• additional advantage of having better
adhesion of subsequent plaster. It does
not need to be washed with hot water.
• better bonding for plaster.
Chlorinated rubber type
compound
• it does not only protect concrete from
drying out but also fill the minute pores
in the surface of concrete.
• the surface film will wear out
eventually.
APPLICATION PROCEDURE
• It is applied by brushing or by spraying while the concrete is
wet.
• In the case of beam and column the application is done after removal
of formwork
• In case of road and pavements the curing compound is applied after
texturing.
• in case the concrete surface has dried, the surface should be sprayed
with water and thoroughly wetted and made fully damp before curing
compound is applied.
• the container of curing compound should be well stirred before use.
Liquid membrane forming compound:
• Following types of compounds are included in it;
a) clear or translucent without dye
b) clear translucent with fugitive dye
c) White pigmented
• The main performance specification for curing
compounds:
ASTM C-309 Liquid Membrane – Forming Compounds for
Curing Concrete. The curing compound shall not allow the
concrete specimen to lose more than 0.55kg /m² of water in
72 hours
White-pigmented concrete curing compounds
• White-pigmented concrete curing compounds are
wax-based dispersions with selected white pigments.
• When properly applied, which optimizes water
retention. The white pigment reflects the sun's rays
and helps to keep the concrete surface cooler and
prevent excessive heat buildup.
• It is ideal for application on exterior, horizontal
surfaces, such as highways, airports pavements.
Advantages
• When properly applied, provides a premium-grade
film, which optimizes water retention.
• Protects by reflecting the sun's rays to keep the
concrete surface cooler and prevent excessive heat
buildup, which can cause thermal cracking.
• Furnished as a ready-to-use, true water-based
compound. Produces hard, dense concrete ...
minimizes hair checking, thermal cracking, dusting
and other defects.
• Offers a compressive strength significantly greater
than improperly or uncured concrete.
• Improves resistance to the abrasion and corrosive
actions of salts and chemicals ... minimizes shrinkage.
Application method
• Spray on in one even coat with a hand or power sprayer
as soon as the surface water disappears from concrete
surface.
Precautions
• Keep from freezing. Do not apply when the temperature
of the air and/or the concrete is less than 40º F (4º C).
• Do not mix or dilute with any other products or liquids.
• Do not use on surfaces that are later to be painted, tiled,
hardened, sealed or treated in any manner. Not
recommended for use on residential applications.
• It is applied in two coats. If needed more coat may be
applied.
Resin-Based, Water-Based Concrete Curing
Compound:
Uses
• Used on both interior and exterior applications where paint,
resilient tile or resilient flooring may be applied later.
• Because of the wide variety of coatings, paints, adhesives, and
toppings available, contact the manufacturer of the flooring
system for application approval over resin-based curing
compounds.
• A small test application is always recommended.
Technical data
• Drying time: typically dries in 1-2 hours, depending on jobsite
conditions (temperature, wind, etc.)
• Restrict foot traffic for at least four hours; 12 hours is preferable.
General Tips For Application Of Liquid- Membrane
Curing Compounds:
• Always apply the curing compound uniformly at the specified
application rate (typically 200 ft²/gallon, 4.9 m²/L).
• A major problem on most jobsites is the spraying of the curing
compounds at extremely high application rates, i.e., The
material is applied at 300-400 ft²/gallon, rather that 200
ft²/gallon. As a result, the quality of the concrete goes down
dramatically!
• A good rule of thumb on flatwork is to apply the curing
compound heavy enough to create a slight flood of material
on the concrete surface or, as another option, apply the
curing compound in two applications, one at right angles to
the other.
Conclusion
• In short, discussed all above curing compounds
are effective tool to avoid the occurrence of
plastic shrinkage cracks in a windy, low humid
and exposed to sun condition.
• Contractor can benefit by able to expedite the
work schedule and placing more concrete while
client benefits by obtaining concrete free of
plastic shrinkage crack and having greater
durability value.
• REFERANCES:
• ACI 308 R
• Text book of concrete technology by M.S.shetty
• article on evaporation reducer for pavement
concrete, NBM & CW, april 2007
• www.wikipedia.com
• www.google.com
• Web site of W. R. MEADOWS, 2002
Self-Curing-Concrete-Civil.pptx

More Related Content

Similar to Self-Curing-Concrete-Civil.pptx

Curing method, Curing Compound classification as per ASTM C-309
Curing method, Curing Compound classification as per ASTM C-309Curing method, Curing Compound classification as per ASTM C-309
Curing method, Curing Compound classification as per ASTM C-309
SanketShah150
 
Curing of concrete
Curing of concreteCuring of concrete
Curing of concrete
Muhammad Hassaan Sajid
 
Session 2 water proofing
Session 2 water proofingSession 2 water proofing
Session 2 water proofingAmol Pawar
 
Epoxy Injection & vacuum concrete (RR&S)
Epoxy Injection & vacuum concrete (RR&S)Epoxy Injection & vacuum concrete (RR&S)
Epoxy Injection & vacuum concrete (RR&S)
RAMPRASAD KUMAWAT
 
Curing & prefabrication of concrete structures@hemadurgarao-IIIT Nuzvid
Curing & prefabrication of concrete structures@hemadurgarao-IIIT NuzvidCuring & prefabrication of concrete structures@hemadurgarao-IIIT Nuzvid
Curing & prefabrication of concrete structures@hemadurgarao-IIIT Nuzvid
hema3366
 
MODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).pptMODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).ppt
VaibhavSoni742163
 
MODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).pptMODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).ppt
HarshKumarEname
 
WATERPROOFING.pptx
WATERPROOFING.pptxWATERPROOFING.pptx
WATERPROOFING.pptx
ErankajKumar
 
Curing
CuringCuring
Concrete - Additives & Admixtures
Concrete - Additives & AdmixturesConcrete - Additives & Admixtures
Concrete - Additives & Admixtures
Achal Dadhania
 
Concrete cloth
Concrete clothConcrete cloth
Concrete cloth
RamanaRam19
 
Damp proof course
Damp proof courseDamp proof course
Damp proof course
Aglaia Connect
 
CONCRETE
CONCRETECONCRETE
CONCRETE
Ameen Mh
 
Waterproofing in buildings
Waterproofing in buildingsWaterproofing in buildings
Waterproofing in buildings
LamaJassim1
 
Under water concrete
Under water concreteUnder water concrete
Under water concrete
Muftah Aljoat
 
Fresh concrete -building materials for engineers
Fresh concrete -building materials  for engineersFresh concrete -building materials  for engineers
Fresh concrete -building materials for engineers
musadoto
 
Crystalline waterproofing technology
Crystalline waterproofing technologyCrystalline waterproofing technology
Crystalline waterproofing technology
VISHNU P
 
Pervious concrete
Pervious concretePervious concrete
Pervious concrete
Abhishek Gupta
 
Properties of fresh and Hardened Concrete
Properties of fresh and Hardened ConcreteProperties of fresh and Hardened Concrete
Properties of fresh and Hardened Concrete
Vijay RAWAT
 
MAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptx
MAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptxMAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptx
MAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptx
NamanGhevariya
 

Similar to Self-Curing-Concrete-Civil.pptx (20)

Curing method, Curing Compound classification as per ASTM C-309
Curing method, Curing Compound classification as per ASTM C-309Curing method, Curing Compound classification as per ASTM C-309
Curing method, Curing Compound classification as per ASTM C-309
 
Curing of concrete
Curing of concreteCuring of concrete
Curing of concrete
 
Session 2 water proofing
Session 2 water proofingSession 2 water proofing
Session 2 water proofing
 
Epoxy Injection & vacuum concrete (RR&S)
Epoxy Injection & vacuum concrete (RR&S)Epoxy Injection & vacuum concrete (RR&S)
Epoxy Injection & vacuum concrete (RR&S)
 
Curing & prefabrication of concrete structures@hemadurgarao-IIIT Nuzvid
Curing & prefabrication of concrete structures@hemadurgarao-IIIT NuzvidCuring & prefabrication of concrete structures@hemadurgarao-IIIT Nuzvid
Curing & prefabrication of concrete structures@hemadurgarao-IIIT Nuzvid
 
MODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).pptMODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).ppt
 
MODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).pptMODULE 4 Special Concrete (1).ppt
MODULE 4 Special Concrete (1).ppt
 
WATERPROOFING.pptx
WATERPROOFING.pptxWATERPROOFING.pptx
WATERPROOFING.pptx
 
Curing
CuringCuring
Curing
 
Concrete - Additives & Admixtures
Concrete - Additives & AdmixturesConcrete - Additives & Admixtures
Concrete - Additives & Admixtures
 
Concrete cloth
Concrete clothConcrete cloth
Concrete cloth
 
Damp proof course
Damp proof courseDamp proof course
Damp proof course
 
CONCRETE
CONCRETECONCRETE
CONCRETE
 
Waterproofing in buildings
Waterproofing in buildingsWaterproofing in buildings
Waterproofing in buildings
 
Under water concrete
Under water concreteUnder water concrete
Under water concrete
 
Fresh concrete -building materials for engineers
Fresh concrete -building materials  for engineersFresh concrete -building materials  for engineers
Fresh concrete -building materials for engineers
 
Crystalline waterproofing technology
Crystalline waterproofing technologyCrystalline waterproofing technology
Crystalline waterproofing technology
 
Pervious concrete
Pervious concretePervious concrete
Pervious concrete
 
Properties of fresh and Hardened Concrete
Properties of fresh and Hardened ConcreteProperties of fresh and Hardened Concrete
Properties of fresh and Hardened Concrete
 
MAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptx
MAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptxMAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptx
MAINTENANCE OF CIVIL ENGINEERING STRCTURES.pptx
 

Recently uploaded

block diagram and signal flow graph representation
block diagram and signal flow graph representationblock diagram and signal flow graph representation
block diagram and signal flow graph representation
Divya Somashekar
 
space technology lecture notes on satellite
space technology lecture notes on satellitespace technology lecture notes on satellite
space technology lecture notes on satellite
ongomchris
 
Standard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - NeometrixStandard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - Neometrix
Neometrix_Engineering_Pvt_Ltd
 
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)
MdTanvirMahtab2
 
power quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptxpower quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptx
ViniHema
 
Gen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdfGen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdf
gdsczhcet
 
HYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generationHYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generation
Robbie Edward Sayers
 
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
Amil Baba Dawood bangali
 
Railway Signalling Principles Edition 3.pdf
Railway Signalling Principles Edition 3.pdfRailway Signalling Principles Edition 3.pdf
Railway Signalling Principles Edition 3.pdf
TeeVichai
 
AP LAB PPT.pdf ap lab ppt no title specific
AP LAB PPT.pdf ap lab ppt no title specificAP LAB PPT.pdf ap lab ppt no title specific
AP LAB PPT.pdf ap lab ppt no title specific
BrazilAccount1
 
ASME IX(9) 2007 Full Version .pdf
ASME IX(9)  2007 Full Version       .pdfASME IX(9)  2007 Full Version       .pdf
ASME IX(9) 2007 Full Version .pdf
AhmedHussein950959
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
zwunae
 
Student information management system project report ii.pdf
Student information management system project report ii.pdfStudent information management system project report ii.pdf
Student information management system project report ii.pdf
Kamal Acharya
 
Water Industry Process Automation and Control Monthly - May 2024.pdf
Water Industry Process Automation and Control Monthly - May 2024.pdfWater Industry Process Automation and Control Monthly - May 2024.pdf
Water Industry Process Automation and Control Monthly - May 2024.pdf
Water Industry Process Automation & Control
 
Immunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary AttacksImmunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary Attacks
gerogepatton
 
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxCFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
R&R Consult
 
J.Yang, ICLR 2024, MLILAB, KAIST AI.pdf
J.Yang,  ICLR 2024, MLILAB, KAIST AI.pdfJ.Yang,  ICLR 2024, MLILAB, KAIST AI.pdf
J.Yang, ICLR 2024, MLILAB, KAIST AI.pdf
MLILAB
 
AKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdf
AKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdfAKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdf
AKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdf
SamSarthak3
 
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&BDesign and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Sreedhar Chowdam
 
ethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.pptethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.ppt
Jayaprasanna4
 

Recently uploaded (20)

block diagram and signal flow graph representation
block diagram and signal flow graph representationblock diagram and signal flow graph representation
block diagram and signal flow graph representation
 
space technology lecture notes on satellite
space technology lecture notes on satellitespace technology lecture notes on satellite
space technology lecture notes on satellite
 
Standard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - NeometrixStandard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - Neometrix
 
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)
 
power quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptxpower quality voltage fluctuation UNIT - I.pptx
power quality voltage fluctuation UNIT - I.pptx
 
Gen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdfGen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdf
 
HYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generationHYDROPOWER - Hydroelectric power generation
HYDROPOWER - Hydroelectric power generation
 
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...
 
Railway Signalling Principles Edition 3.pdf
Railway Signalling Principles Edition 3.pdfRailway Signalling Principles Edition 3.pdf
Railway Signalling Principles Edition 3.pdf
 
AP LAB PPT.pdf ap lab ppt no title specific
AP LAB PPT.pdf ap lab ppt no title specificAP LAB PPT.pdf ap lab ppt no title specific
AP LAB PPT.pdf ap lab ppt no title specific
 
ASME IX(9) 2007 Full Version .pdf
ASME IX(9)  2007 Full Version       .pdfASME IX(9)  2007 Full Version       .pdf
ASME IX(9) 2007 Full Version .pdf
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
 
Student information management system project report ii.pdf
Student information management system project report ii.pdfStudent information management system project report ii.pdf
Student information management system project report ii.pdf
 
Water Industry Process Automation and Control Monthly - May 2024.pdf
Water Industry Process Automation and Control Monthly - May 2024.pdfWater Industry Process Automation and Control Monthly - May 2024.pdf
Water Industry Process Automation and Control Monthly - May 2024.pdf
 
Immunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary AttacksImmunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary Attacks
 
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxCFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
 
J.Yang, ICLR 2024, MLILAB, KAIST AI.pdf
J.Yang,  ICLR 2024, MLILAB, KAIST AI.pdfJ.Yang,  ICLR 2024, MLILAB, KAIST AI.pdf
J.Yang, ICLR 2024, MLILAB, KAIST AI.pdf
 
AKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdf
AKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdfAKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdf
AKS UNIVERSITY Satna Final Year Project By OM Hardaha.pdf
 
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&BDesign and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
 
ethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.pptethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.ppt
 

Self-Curing-Concrete-Civil.pptx

  • 2. What is curing of concrete? • Curing is the maintenance of a satisfactory moisture content and temperature in concrete for a period of time immediately following placing and finishing so that the desired properties may develop. • Curing has a strong influence on the properties of hardened concrete ; proper curing will increase, durability, strength, watertightness, abrasion resistance, volume stability, and resistance to freezing and thawing etc.
  • 3. Hydration of cement: 2C3S + 6H --------> C3S2H3 + 3 Ca(OH)2 100 + 24---------> 75 + 49 2C2S + 4H --------> C3S2H3 + Ca(OH)2 100 + 21 ---------> 99 + 22 • C3S requires 24% and c2s requires 21% of water by weight of cement. It has been estimated that avg. 23% is required for complete chemical reaction. • It has been also estimated that about 15% water by wt. Of cement is requires to fill up the gel pores. • So total 38% of water is requires by wt. Of cement for complete hydration process.
  • 4. • In all this it is assumed that hydration is taking place in sealed container, where moisture evaporation does not take place. • Excess or lack of water may cause undesirable Capillary cavities.
  • 5. DEFINATION OF CURING; (as per ACI-308R) • The term "curing" is frequently used to describe the process by which hydraulic- cement concrete matures and develops hardened properties over time as a result of the continued hydration of the cement in the presence of sufficient water and heat. (as per IS:456-2000 ) • “ curing is the process of preventing the loss of moisture from the concrete.”
  • 6. Types Of Curing a) Water curing: • immersion • Ponding • Spraying • Wet covering b) Steam curing c) Self curing/ membrane curing d) miscellaneous: like, curing by infra red radiation, electrical curing etc.
  • 7. What is self curing concrete? • It has been pointed out earlier that curing does not means application of water ,it means also creation of condition for promotion of Uninterrupted and Progressive hydration. • It is also pointed out that the quantity of water, normally mixed for making concrete is sufficient to hydrate the cement content.
  • 8. (…cntd. ) • Concrete in which the mixing water is restricted by means of some chemical compounds, to go out from the concrete body is known as “self curing concrete.”
  • 9. Why self curing concrete? • Some times works are carried out in place where there is acute shortage of water and the application of water curing is not possible for reasons of economy. • prevention of moisture loss from the surface of flat concrete works such as highways and airports have been challenging task for construction managers.
  • 10. (…cntd) • If the evaporation of moisture from concrete are not prevented properly it may results in plastic shrinkage cracks, poorly formed hydrated products, finishing problems and other surface defects. • Sometimes concrete is placed in some inaccessible , difficult or far places. Where curing cannot be properly done or supervised.
  • 11. How to find out the rate of evaporation? •Drying behavior of concrete depends upon air temperature, relative humidity , concrete temperature and wind condition. •Figure shows drying behavior as per learch’s investigation. •(Based on ACI:305 R-5) •
  • 12. How the self curing is being done? • Membrane forming curing compounds are used to retard the loss of water from concrete during the early age. • They are used not only for curing fresh concrete but also further curing after removal of formwork. • Application of these compounds seals the concrete surface effectively by forming monomolecular film on the surface.  Membrane forming curing compounds is a long chain of hydrocarbon molecules.  Which forms monomolecular film on the surface of the concrete immediately after placing.
  • 13. H H H | | | H-C-H H-C-H H-C-H | | | H-C-H H-C-H H-C-H | | | H-C-H H-C-H H-C-H | | | H-C-H H-C-H H-C-H | | | O O O | | | H H H CURING COMPOUND WATER CONC. The compound molecules is primarily hydrophobic in nature with hydrophilic terminal group.  Hydrophilic terminal group attaches it self to the film of bleeding water.  While the long Hydrophobic chain maintains a vertical orientation away from the bleeding water.  Water molecules do not possess sufficient energy to escape through the hydrophobic layer.  Which results into quick reduction in the evaporation loss. MECHANISM:
  • 14. • The hydrophobic effect represents the tendency of water to exclude non-polar molecules. The effect originates from the disruption of highly dynamic hydrogen bonds between molecules of liquid. • A hydrophilic molecule or portion of a molecule is one that has a tendency to interact with or be dissolved by water. • A pure hydrocarbon molecule, is incapable of forming hydrogen bonds with water. • The hydrogen bonds are partially reconstructed by building a water "cage" around the compound molecule. • The water molecules that form the "cage“ have substantially restricted mobilities.
  • 15. TYPES OF COMPOUNDS: a) Synthetic resin b) Wax c) Acrylic d) chlorinated rubber
  • 16. TYPE OF COMPOUND DESCRIPTION resin and wax based curing compound •They seals the concrete effectively. • with the time their efficiency will get reduced. • if plastering is required to be done the surface can be washed off with hot water. • it gives an average efficiency of about 80%.
  • 17. TYPE OF COMPOUND DESCRIPTION Acrylic based membrane forming curing compound • They seals the concrete effectively. • additional advantage of having better adhesion of subsequent plaster. It does not need to be washed with hot water. • better bonding for plaster. Chlorinated rubber type compound • it does not only protect concrete from drying out but also fill the minute pores in the surface of concrete. • the surface film will wear out eventually.
  • 18. APPLICATION PROCEDURE • It is applied by brushing or by spraying while the concrete is wet. • In the case of beam and column the application is done after removal of formwork • In case of road and pavements the curing compound is applied after texturing. • in case the concrete surface has dried, the surface should be sprayed with water and thoroughly wetted and made fully damp before curing compound is applied. • the container of curing compound should be well stirred before use.
  • 19. Liquid membrane forming compound: • Following types of compounds are included in it; a) clear or translucent without dye b) clear translucent with fugitive dye c) White pigmented • The main performance specification for curing compounds: ASTM C-309 Liquid Membrane – Forming Compounds for Curing Concrete. The curing compound shall not allow the concrete specimen to lose more than 0.55kg /m² of water in 72 hours
  • 20. White-pigmented concrete curing compounds • White-pigmented concrete curing compounds are wax-based dispersions with selected white pigments. • When properly applied, which optimizes water retention. The white pigment reflects the sun's rays and helps to keep the concrete surface cooler and prevent excessive heat buildup. • It is ideal for application on exterior, horizontal surfaces, such as highways, airports pavements.
  • 21. Advantages • When properly applied, provides a premium-grade film, which optimizes water retention. • Protects by reflecting the sun's rays to keep the concrete surface cooler and prevent excessive heat buildup, which can cause thermal cracking. • Furnished as a ready-to-use, true water-based compound. Produces hard, dense concrete ... minimizes hair checking, thermal cracking, dusting and other defects. • Offers a compressive strength significantly greater than improperly or uncured concrete. • Improves resistance to the abrasion and corrosive actions of salts and chemicals ... minimizes shrinkage.
  • 22. Application method • Spray on in one even coat with a hand or power sprayer as soon as the surface water disappears from concrete surface. Precautions • Keep from freezing. Do not apply when the temperature of the air and/or the concrete is less than 40º F (4º C). • Do not mix or dilute with any other products or liquids. • Do not use on surfaces that are later to be painted, tiled, hardened, sealed or treated in any manner. Not recommended for use on residential applications. • It is applied in two coats. If needed more coat may be applied.
  • 23. Resin-Based, Water-Based Concrete Curing Compound: Uses • Used on both interior and exterior applications where paint, resilient tile or resilient flooring may be applied later. • Because of the wide variety of coatings, paints, adhesives, and toppings available, contact the manufacturer of the flooring system for application approval over resin-based curing compounds. • A small test application is always recommended. Technical data • Drying time: typically dries in 1-2 hours, depending on jobsite conditions (temperature, wind, etc.) • Restrict foot traffic for at least four hours; 12 hours is preferable.
  • 24. General Tips For Application Of Liquid- Membrane Curing Compounds: • Always apply the curing compound uniformly at the specified application rate (typically 200 ft²/gallon, 4.9 m²/L). • A major problem on most jobsites is the spraying of the curing compounds at extremely high application rates, i.e., The material is applied at 300-400 ft²/gallon, rather that 200 ft²/gallon. As a result, the quality of the concrete goes down dramatically! • A good rule of thumb on flatwork is to apply the curing compound heavy enough to create a slight flood of material on the concrete surface or, as another option, apply the curing compound in two applications, one at right angles to the other.
  • 25. Conclusion • In short, discussed all above curing compounds are effective tool to avoid the occurrence of plastic shrinkage cracks in a windy, low humid and exposed to sun condition. • Contractor can benefit by able to expedite the work schedule and placing more concrete while client benefits by obtaining concrete free of plastic shrinkage crack and having greater durability value.
  • 26. • REFERANCES: • ACI 308 R • Text book of concrete technology by M.S.shetty • article on evaporation reducer for pavement concrete, NBM & CW, april 2007 • www.wikipedia.com • www.google.com • Web site of W. R. MEADOWS, 2002