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STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
TYPES OF SE MIXERS
TOP ENTRY MIXERS
OFF CENTRE TOP ENTRY MIXERS
OFF CENTRE INCLINED TOP ENTRY MIXERS
BOTTOM ENTRY MIXERS - “BOTOMIX”
SIDE INCLINED ENTRY MIXERS - “INCLIMIX”
FIXED SIDE ENTRY MIXERS - “SEMIX”
SWIVEL ANGLE SIDE ENTRY MIXERS - “SWILON”
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’ferSTANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
SEMIX & SWILON
SIDE ENTRY MIXERS
SEMIX
FIXED SIDE ENTRY MIXER
SWILON
SWIVEL ANGLE SIDE ENTRY MIXER
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
MIXER JOB
PREVENT SLUDGE BUILD UP (CRUDE OIL TANKS B.S. & W. CONTROL)
HEAT TRANSFER
MAINTAIN HOMOGENEITY
BLENDING
SOLID SUSPENSION
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
MIXER APPLICATIONS
BLEND OIL TANKS
FURNACE OIL TANKS
LIGHT SLOP AND CONTACT TANKS
HEAVY SLOP AND CONTACT TANKS
ED FEED TANKS
SKO / SWEET SKO TANKS
ATF TANKS
LSHS TANKS
NAPTHA TANKS
VACUUM RESIDUE TANK
GASOLINE TANKS
HSD TANKS
IFO TANKS
DHDT TANKS
JET FUEL TANKS
FUEL OIL STORAGE TANKS
CRUDE OIL TANKS
KEROSENE TANKS
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
MIXER MODELS
FIXED SIDE ENTRY MODELS - SEMIX
SE.SB/HP.RPM
SE.SD/HP.RPM
SE.SS/HP.RPM
SE.DS/HP.RPM
SWIVEL ANGLE SIDE ENTRY MODELS - SWILON
SWI.SS/HP.RPM
SWI.DS/HP.RPM
EXAMPLE FOR MODEL DESIGNATION:
SE.SS/30.300 - SIDE ENTRY WITH SINGLE SEAL 30 HP 300 RPM
SWI.DS/50/400 - SWIVEL ANGLE SIDE ENTRY WITH DOUBLE SEAL 50 HP 400 RPM
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - DRIVE
FOR BOTH FIXED SIDE ENTRY & SWIVEL ANGLE SIDE ENTRY MIXERS:
SEMIX & SWILON WITH GEAR BOX DRIVE ARRANGEMENT
(i) HEAVY DUTY WORM GEARBOX DESIGN
(ii) HELICAL GEARBOX DESIGN
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - DRIVE
FOR BOTH FIXED SIDE ENTRY & SWIVEL ANGLE SIDE ENTRY MIXERS:
SEMIX & SWILON BELT DRIVE ARRANGEMENT
(i) STD V-BELT
(ii) TOOTHED BELT DRIVE
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - SEALING
STUFFING BOX (SB) – (OLD DESIGN)
DEEP STUFFING BOX (SD) – (OLD DESIGN)
SINGLE MECHANICAL SEALS (SS) – (IF INSISTED BY CLIENT)
DOUBLE MECHANICAL SEALS (DS) WITH THERMOSYPHON SEAL
LUBRICATION (HIGHLY RECOMMENDED FOR REFINERIES)
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE – SHUT OFF
SHUT OFF DEVICE UNDER FULL TANK CONDITIONS
ONLINE SEAL MAINTAINENCE FOR SEAL LEAK WITHOUT EMPTYING TANK
MIXER END CLOSURE AND SEAL LEAK DETECTION & CONTROL SYSTEM
MANUAL TANK SHUT OFF
AUTOMATIC REMOTE OPERATED TANK SHUT OFF
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
ADVANTAGES OF DOUBLE SEAL
DOUBLE SEAL SAFETY PARAMOUNT FOR REFINERY ZONE
DOUBLE SEAL IS A INSURANCE TO MINIMIZE SPILLAGE
BACK UP TO THE MAIN SEAL, IF FAILURE IN INBORD SEAL, BACK UP IS
WITH THE OUTBOARD SEAL, IMMEDIATE LEAKAGE IS PREVENTED IN
DOUBLE SEALS
LONG LIFE FOR DOUBLE SEALS – RUNS COOLER, CLEAN LUBRICANT,
REDUCED ABRASION AND EROSION
QUICK TURN AROUND TIME FOR DOUBLE SEALS
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - IMPELLER
MARINE PROPELLER
SUPER PITCH PROPELLER
SUPER SUPER PITCH PROPELLER
DYNAMIC IMPELLER BALANCING
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - OTHER
INSERTION THROUGH MANHOLE
TURN BUCKLES, TIE RODS, SPRINGS AND CASTERS
INTEGRAL MOTOR MOUNTING
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
SEMIX MODELS
SEMIX
SEMIX 5.0 SEMIX 60
SEMIX 7.5 SEMIX 75
SEMIX 10 SEMIX 100
SEMIX 15 SEMIX 120
SEMIX 20 SEMIX 150
SEMIX 30 SEMIX 150
SEMIX 40 SEMIX 170
SEMIX 50 UPTO SEMIX 400 AS PER
CLIENT REQUIREMENTS
STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
SWILON MODELS
SWILON
SWILON 5.0 SWILON 60
SWILON 7.5 SWILON 75
SWILON 10 SWILON 100
SWILON 15 SWILON 120
SWILON 20 SWILON 150
SWILON 30 SWILON 150
SWILON 40 SWILON 170
SWILON 50 UPTO SWILON 400 AS PER
CLIENT REQUIREMENTS

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SE SIDE ENTRY MIXERS

  • 1. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer TYPES OF SE MIXERS TOP ENTRY MIXERS OFF CENTRE TOP ENTRY MIXERS OFF CENTRE INCLINED TOP ENTRY MIXERS BOTTOM ENTRY MIXERS - “BOTOMIX” SIDE INCLINED ENTRY MIXERS - “INCLIMIX” FIXED SIDE ENTRY MIXERS - “SEMIX” SWIVEL ANGLE SIDE ENTRY MIXERS - “SWILON”
  • 2. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’ferSTANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer SEMIX & SWILON SIDE ENTRY MIXERS SEMIX FIXED SIDE ENTRY MIXER SWILON SWIVEL ANGLE SIDE ENTRY MIXER
  • 3. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer MIXER JOB PREVENT SLUDGE BUILD UP (CRUDE OIL TANKS B.S. & W. CONTROL) HEAT TRANSFER MAINTAIN HOMOGENEITY BLENDING SOLID SUSPENSION
  • 4. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer MIXER APPLICATIONS BLEND OIL TANKS FURNACE OIL TANKS LIGHT SLOP AND CONTACT TANKS HEAVY SLOP AND CONTACT TANKS ED FEED TANKS SKO / SWEET SKO TANKS ATF TANKS LSHS TANKS NAPTHA TANKS VACUUM RESIDUE TANK GASOLINE TANKS HSD TANKS IFO TANKS DHDT TANKS JET FUEL TANKS FUEL OIL STORAGE TANKS CRUDE OIL TANKS KEROSENE TANKS
  • 5. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer MIXER MODELS FIXED SIDE ENTRY MODELS - SEMIX SE.SB/HP.RPM SE.SD/HP.RPM SE.SS/HP.RPM SE.DS/HP.RPM SWIVEL ANGLE SIDE ENTRY MODELS - SWILON SWI.SS/HP.RPM SWI.DS/HP.RPM EXAMPLE FOR MODEL DESIGNATION: SE.SS/30.300 - SIDE ENTRY WITH SINGLE SEAL 30 HP 300 RPM SWI.DS/50/400 - SWIVEL ANGLE SIDE ENTRY WITH DOUBLE SEAL 50 HP 400 RPM
  • 6. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer DESIGN FEATURE - DRIVE FOR BOTH FIXED SIDE ENTRY & SWIVEL ANGLE SIDE ENTRY MIXERS: SEMIX & SWILON WITH GEAR BOX DRIVE ARRANGEMENT (i) HEAVY DUTY WORM GEARBOX DESIGN (ii) HELICAL GEARBOX DESIGN
  • 7. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer DESIGN FEATURE - DRIVE FOR BOTH FIXED SIDE ENTRY & SWIVEL ANGLE SIDE ENTRY MIXERS: SEMIX & SWILON BELT DRIVE ARRANGEMENT (i) STD V-BELT (ii) TOOTHED BELT DRIVE
  • 8. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer DESIGN FEATURE - SEALING STUFFING BOX (SB) – (OLD DESIGN) DEEP STUFFING BOX (SD) – (OLD DESIGN) SINGLE MECHANICAL SEALS (SS) – (IF INSISTED BY CLIENT) DOUBLE MECHANICAL SEALS (DS) WITH THERMOSYPHON SEAL LUBRICATION (HIGHLY RECOMMENDED FOR REFINERIES)
  • 9. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer DESIGN FEATURE – SHUT OFF SHUT OFF DEVICE UNDER FULL TANK CONDITIONS ONLINE SEAL MAINTAINENCE FOR SEAL LEAK WITHOUT EMPTYING TANK MIXER END CLOSURE AND SEAL LEAK DETECTION & CONTROL SYSTEM MANUAL TANK SHUT OFF AUTOMATIC REMOTE OPERATED TANK SHUT OFF
  • 10. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer ADVANTAGES OF DOUBLE SEAL DOUBLE SEAL SAFETY PARAMOUNT FOR REFINERY ZONE DOUBLE SEAL IS A INSURANCE TO MINIMIZE SPILLAGE BACK UP TO THE MAIN SEAL, IF FAILURE IN INBORD SEAL, BACK UP IS WITH THE OUTBOARD SEAL, IMMEDIATE LEAKAGE IS PREVENTED IN DOUBLE SEALS LONG LIFE FOR DOUBLE SEALS – RUNS COOLER, CLEAN LUBRICANT, REDUCED ABRASION AND EROSION QUICK TURN AROUND TIME FOR DOUBLE SEALS
  • 11. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer DESIGN FEATURE - IMPELLER MARINE PROPELLER SUPER PITCH PROPELLER SUPER SUPER PITCH PROPELLER DYNAMIC IMPELLER BALANCING
  • 12. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer DESIGN FEATURE - OTHER INSERTION THROUGH MANHOLE TURN BUCKLES, TIE RODS, SPRINGS AND CASTERS INTEGRAL MOTOR MOUNTING
  • 13. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer SEMIX MODELS SEMIX SEMIX 5.0 SEMIX 60 SEMIX 7.5 SEMIX 75 SEMIX 10 SEMIX 100 SEMIX 15 SEMIX 120 SEMIX 20 SEMIX 150 SEMIX 30 SEMIX 150 SEMIX 40 SEMIX 170 SEMIX 50 UPTO SEMIX 400 AS PER CLIENT REQUIREMENTS
  • 14. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer SWILON MODELS SWILON SWILON 5.0 SWILON 60 SWILON 7.5 SWILON 75 SWILON 10 SWILON 100 SWILON 15 SWILON 120 SWILON 20 SWILON 150 SWILON 30 SWILON 150 SWILON 40 SWILON 170 SWILON 50 UPTO SWILON 400 AS PER CLIENT REQUIREMENTS