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Sanjivani Rural Education Society’s
Sanjivani College of Engineering, Kopargaon-423 603
(An Autonomous Institute, Affiliated to Savitribai Phule Pune University, Pune)
NAAC ‘A’ Grade Accredited, ISO 9001:2015 Certified
Department of Mechanical Engineering
Subject:- Refrigeration and Air Conditioning
T.E.Mechanical
UNIT 1 :- Refrigerants
Purushottam W. Ingle
Assistant Professor
1
• Refrigerant:- Classification of refrigerants, designation of refrigerant,
desirable properties of refrigerant, environmental issues, ozone
depletion and global warming, ODP, GWP & LCCP, selection of
environment friendly refrigerants, secondary refrigerants, antifreeze
solution, Azeotropes, Refrigerant: recovery, reclaim, recycle and
recharge.
• Refrigerant is a heat carrying medium which during their cycle in the
refrigeration system absorb heat from a low temperature system and
discard the heat so absorbed to a high temperature system.
P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
5/18/2021
• The thermodynamic efficiency of a refrigeration system
depends mainly on its operating temperatures. However,
important practical issues such as the system design, size,
initial and operating costs, safety, reliability, and serviceability
etc. depend very much on the type of refrigerant selected for a
given application.
• Due to several environmental issues such as ozone layer
depletion and global warming and their relation to the various
refrigerants used, the selection of suitable refrigerant has
become one of the most important issues in recent times.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Replacement of an existing refrigerant by a completely new
refrigerant, for whatever reason, is an expensive proposition as
it may call for several changes in the design and manufacturing
of refrigeration systems.
• Hence it is very important to understand the issues related to
the selection and use of refrigerants. In principle, any fluid can
be used as a refrigerant.
• Air used in an air cycle refrigeration system can also be
considered as a refrigerant. However, in this lecture the
attention is mainly focused on those fluids that can be used as
refrigerants in vapour compression refrigeration systems only.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Designation of refrigerants:
• Since a large number of refrigerants have been developed over
the years for a wide variety of applications, a numbering system
has been adopted to designate various refrigerants.
• From the number one can get some useful information about
the type of refrigerant, its chemical composition, molecular
weight etc. All the refrigerants are designated by R followed by
a unique number.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• i) Fully saturated, halogenated compounds: These
refrigerants are derivatives of alkanes (CnH2n+2) such as
methane (CH4), ethane (C2H6). These refrigerants are
designated by R XYZ, where:
• X+1 indicates the number of Carbon (C) atoms
• Y-1 indicates number of Hydrogen (H) atoms, and
• Z indicates number of Fluorine (F) atoms
• The balance indicates the number of Chlorine atoms. Only 2 digits indicates that the value of X is
zero.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Ex: R 22
• X = 0 ⇒ No. of Carbon atoms = 0+1 = 1 ⇒ derivative of methane (CH4)
• Y = 2 ⇒ No. of Hydrogen atoms = 2-1 = 1
• Z = 2 ⇒ No. of Fluorine atoms = 2
• The balance = 4 – no. of (H+F) atoms = 4-1-2 = 1 ⇒ No. of Chlorine atoms = 1
• ∴The chemical formula of R 22 = CHClF2
• Similarly it can be shown that the chemical formula of:
• R12 = CCl2F2
• R134a = C2H2F4 (derivative of ethane)
• (letter a stands for isomer, e.g. molecules having same chemical composition but different atomic
arrangement, e.g. R134 and R134a)
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• ii) Inorganic refrigerants: These are designated by
number 7 followed by the molecular weight of the
refrigerant (rounded-off).
• Ex.: Ammonia: Molecular weight is 17, ∴ the designation
is R 717
• Carbon dioxide: Molecular weight is 44, ∴ the
designation is R 744
• Water: Molecular weight is 18, ∴ the designation is R
718
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• iii) Mixtures: Azeotropic mixtures are designated by 500 series,
where as zeotropic refrigerants (e.g. non-azeotropic mixtures)
are designated by 400 series.
• Azeotropic mixtures:
• R 500: Mixture of R 12 (73.8 %) and R 152a (26.2%)
• R 502: Mixture of R 22 (48.8 %) and R 115 (51.2%)
• R503: Mixture of R 23 (40.1 %) and R 13 (59.9%)
• R507A: Mixture of R 125 (50%) and R 143a (50%)
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Zeotropic mixtures:
• R404A : Mixture of R 125 (44%), R 143a (52%) and R 134a
(4%)
• R407A : Mixture of R 32 (20%), R 125 (40%) and R 134a (40%)
• R407B : Mixture of R 32 (10%), R 125 (70%) and R 134a (20%)
• R410A : Mixture of R 32 (50%) and R 125 (50%)
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• iv) Hydrocarbons:
• Propane (C3H8) : R 290
• n-butane (C4H10) : R 600
• iso-butane (C4H10) : R 600a
• Unsaturated Hydrocarbons: R1150 (C2H4)
• R1270 (C3H6)
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• The natural ice and salt were the first refrigerants known to the man.
Subsequently, refrigerants such as ether, ammonia, Sulphur di oxide
and dry ice were developed in the nineteenth century. Further
developments in the field of refrigeration led to the discovery of freon
i.e. chloro-fluoro-carbons (CFCs)
• CFCs became extremely popular as they were stable, non toxic, and
had excellent heat transfer characteristics. They dominated the
refrigerant market till the end of twentieth century.
However due to environmental damage caused through the ozone
depletion and global warming they were banned in several countries.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• The Montreal and Kyoto protocol are some of the international
agencies banning the use of these refrigerants Currently alternative
refrigerants are like hydrocarbons, natural refrigerants like ammonia,
water or synthetic refrigerants such as bromine derivative of HC are in
use.
• R12, R22 are under replacement however ammonia is still popular
since it has zero ODP and GWP.
Substitute for R12, R22 is R134a, for R11 is R123, CO2 also becomes
an active refrigerant for automobile to replace R12
Again R12, R22 are replaced by HC like propane, R12,R22,R502 are
replaced by propylene.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Desirable properties of refrigerant or an ideal refrigerant
• An ideal refrigerant is one which would fulfill the following
conditions:
• 1. High critical temperature 2. freezing point as low as possible. 3. low
boiling point. 4. non viscous. 5. miscibility with oil. 6. high latent of
vaporization 7. low specific heat of liquid 8. non toxic 9.
Environment friendly. 10. low cost. 11. easily available. 12. non
corrosive to metal 13. chemically stable. 14. low specific volume of
vapor. 15. no flammable. 16. non explosive. 17. easy to liquify at
moderate pressure and temperature. 18. long life. 19. ease of storage
and disposal.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
The most common HFC used in air conditioners is R-410A.
This refrigerant is better than R-22 in terms of “Ozone Depletion”
potential and energy efficiency, but it still causes global warming. A few
more HFCs that are commonly used are: R-32 in Air Conditioners and
R-134A in refrigerators
Hydrofluorocarbons (HFCs) are nonozone-depleting, nonflammable, recyclable, and
energy-efficient refrigerants of low toxicity that are currently used safely throughout
the world.R-134a.R-404A.R-507.R-407C.R-410A.Carbon Dioxide. ...
There are many kinds of refrigerant and or Refrigerant on the market
today, but only a few that are widely used:
R-134a refrigerant is primarily used in automobile applications. It is
classified as an HFC refrigerant and has been banned in some countries
due to it’s global warming potential.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• R-12 was THE refrigerant back in the 20th century for automobile
applications. It was banned in 1994 due to it harming the O-Zone
layer. It was replaced by R-134a. R-12 is an CFC refrigerant.
1234YF is a new type of refrigerant that will be slowly replacing R-
134a applications. Some automobile manufacturers have already
switched over to the new HFO class of refrigerant known as 1234YF.
R-410A is primarily used for home and commercial units made on or
after 2010. It is also an HFC refrigerant.
R22, R134a, R407A, R404A, R410A etc are some of the refrigerants
currently in use in India.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• For Central Air conditioning systems, R134a and R22 are
used in Air cooled and Water cooled screw chillers. R407C is
another refrigerant used in these type of chillers.
Room air conditioners mainly use R410A,R22 and R32
(recently started). R32 is a Eco friendly refrigerant with very
low ODP and GWP but its flammability is slightly higher as
compared to other refrigerants. R32 also leads to slightly
higher discharge temperatures at the compressor exit which
increases condenser load.
Developed countries have already stopped using R22 since
R22 is a HCFC but countries like India are permitted to use
HCFC until 2030.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Classification of Refrigerants
1. On the basis of safety:- A. safe refrigerant, these are non toxic, non
flammable in nature e.g. CO2, H2O, R11, R12 B. Toxic refrigerant:-
harmful in nature, e.g. NH3, SO2, ethylene chloride etc. C.
Flammable refrigerant:- flammable in nature e.g. Butane,
Isopropane.
2. On the basis of working principle:- A. Primary refrigerant:- this
refrigerant passes through the refrigerant cycle directly. The
refrigerant undergo compression, cooling, condensation and
expansion with change in phase are known as primary refrigerant,
e.g. R12, R22, CO2, NH3 B. Secondary refrigerants:- this refrigerants
does not undergo cyclic process in refrigeration, but used only as a
medium for cooling. Such refrigerant is termed as secondary
refrigerants, e.g. H2O, Brine, Calcium Chloride solution.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• On the basis of chemical composition:- the refrigerants are classified
into four groups they are 1. halocarbon refrigerants 2. Azeotropes 3.
Hydrocarbon refrigerants 4. inorganic refrigerants.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Types of Refrigerant
• Halocarbon refrigerants:- these were the most commonly used
refrigerants until the ban of these compounds due to environmental
reasons. Essentially these refrigerants are compounds of chlorine,
fluorine and carbons
• R11- Trichloromonofluoromethane, CCL3F
• R12- Dichlorodifluoromethane, CCL2F2
• R22- Monochlorodifluoromethane, CHCLF2
• R40- Methyl Chloride, CH3CL
• R113- Trichloro difluoroethane, CCL2FCCLF2
• all these compounds are commercially available as Freons
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• R11- Stable, low pressure refrigerant, non flammable, nontoxic, boiling
point is 23.77 degree Celsius, high and low pressures are 1.26 bar and
0.202 bar. Used as a flushing agent for cleaning internal parts of
compressors used in refrigeration system. Used in central air conditioning
building and water chilling plant. Its leak can be detected by soap
solution, halide torch or electronic detector
• CFC 12, R12: Another safe and non toxic refrigerant, odorless liquid with
boiling point of -29 degree Celsius at atmospheric pressure. Extreme
pressures are 0.82 bar and 6.4 bar. It has low latent heat and is useful in
small refrigerant machines. It operates at lower pressure and provides
good volumetric efficiency. It is primarily used in rotary and reciprocating
compressors but also popular for use in domestic refrigerators, freezers,
water cooler. It has good miscibility with oil. It is banned now
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• HCFC, R22:- Synthetic refrigerant developed for refrigeration
applications that need low evaporation temperatures such as fast
freezing units. Also used in air conditioning units such as chillers and
window air conditioners.
• Its boiling point is -41 degree Celsius and extreme pressures are 1.92
bar and 10. 88 bar. This refrigerant is stable, non toxic, non corrosive.
Good miscibility with oil and leak detection is also easy
• R40:- Methyl Chloride, colorless liquid with faint odour useful in leak
detection. Boiling point is -23.7 degree Celsius, condenser pressure is
5 bar. It is flammable and explosive. It has a tendency of reacting with
certain metals like aluminum and zinc
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• R113:- Boiling point is 47.6 degree Celsius at atmospheric
pressure. It is safe refrigerant and used mostly in commercial
and industrial refrigeration system with centrifugal
compressor
AZEOTROPES:- this term refers to a stable mixture of refrigerant
whose vapor and liquid phase retain identical composition over a wide
range of temperatures.
1. R500, 73.8% R12 and 26.2% R152
2. R502, 48.8% R22 and 51.2% R115
3. R504, 48.2% R32 and 51.8% R115
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• R500:- non flammable, non toxic and non corrosive refrigerant mixture.
It is used in industrial and commercial applications such as large
refrigerating units with reciprocating compressor. The refrigerant has
20% greater refrigerating capacity than its parent refrigerant R12. boiling
point is -33 degree celcius at atmospheric pressure. Soluble in oil and
water.
Its leak can be detected by soap solution, halide torch or electronic
detector
R502:- This is good refrigerant to obtain low temperature upto -50
degree celcius. Non flammable non toxic liquid. Applications are frozen
food lockers, storage units, low condensing pressure and temperature.
R504:- non flammable non toxic, boiling point is -57 used for low
temperature applications. Leak detection with halide torch is easy
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Hydrocarbon refrigerant:- these refrigerants are nothing but
compounds of hydrogen and carbons. Due to ban on CFCs
considerable interest has been generated in exploration of this
refrigerants as an alternative.
These refrigerants have excellent thermodynamic properties but are
flammable and thus unsafe. They have been used in place of CFCs in
some industrial applications and air conditioning systems. R170
ethane, R290 propane, R600 isobutane, R1150 ethylene
Inorganic refrigerants:- these are non hydrocarbon refrigerants mostly
naturally available. They were used before the advent of HC
refrigerants and are still in use. They are being looked upon as an
environment friendly refrigerants for the future
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• A zeotropic mixture, or non-azeotropic mixture, is a mixture
with components that have different boiling points.
• For example, nitrogen, methane, ethane, propane, and
isobutane constitute a zeotropic mixture.
• Individual substances within the mixture do
not evaporate or condense at the same temperature as one
substance.[3] In other words, the mixture has a temperature
glide, as the phase change occurs in a temperature range of
about four to seven degrees Celsius, rather than at a constant
temperature.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Zeotropic mixtures:
• R404A : Mixture of R 125 (44%), R 143a (52%) and R
134a (4%)
• R407A : Mixture of R 32 (20%), R 125 (40%) and R
134a (40%)
• R407B : Mixture of R 32 (10%), R 125 (70%) and R
134a (20%)
• R410A : Mixture of R 32 (50%) and R 125 (50%)
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Following are the inorganic refrigerant like ammonia, water, air, CO2
and SO2
R717:- Ammonia is the oldest refrigerant used in vapor absorption
system and in application such as ice plant as the primary
refrigerant. It is colorless gas with a pungent odour used in leak
detection. It is highly corrosive to copper and is toxic to humans. Its
boiling point is -33.3 and latent heat of vaporization is 1315 KJ/Kg. It
is lighter than oil and can easily be separated. Used in cold storage
plant for ice-cream etc.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• R718:- Water essentially is used as ice to cool down hot bodies. The
freezing temperature of water limits its use in vapor compression
refrigeration . It is used as a solvent in vapor absorption system and
also in steam jet refrigeration
R729:- Air is a mixture of gases and is treated as an ideal gas. It is
safe non toxic and used as a gaseous refrigerant in air craft air
conditioning
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• R 744:- Carbon di oxide is a non toxic non flammable refrigerant. It is
used as a dry ice in solidified form. The boiling point is -73.6 degree
Celsius. Due to its high operating pressure size of compressor is small.
It is used in some industrial applications and in marine application.
• R764:- Sulphur di oxide is produced by combustion of Sulphur in air.
It is toxic but non flammable. Its boiling point is -10 degree Celsius at
atmospheric pressure. In earlier time it was used in domestic
refrigerator units. It is chemically stable and immiscible with oil.
• The condensing pressure varies between 4.1 bar to 6.2 bar under normal operating
conditions. This refrigerant is not injurious to food and is used commercially as a
ripener and perseverative of food, but extremely injurious to flowers, plants and
strawberry. This is in its pure state not corrosive but when there is moisture
present, the mixture forms sulphurous acid which is corrosive to steel
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Properties of refrigerant
• Thermodynamic properties
• 1. Critical temperature and pressure:- The critical temperature is the highest
temperature at which it can be condensed. It should be above condensing
temperature of application. A high condensing temperature is not desirable as high
power consumption takes place. The critical pressure is the extreme pressure at
which refrigerant can be condensed.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Boiling temperature:- It is the temperature at which the phenomenon of
boiling formation of bubble with phase change occurs. It should be low
as possible to reduce the capacity of compressor and overall cost of the
system
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Freezing temperature:- it is the temperature at which refrigerant loses
its fluidity due to low temperature freezing effect. The freezing
temperature should be below the evaporator temperature to prevent the
refrigerant from freezing during operation.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Evaporator and condenser pressure:- Both evaporator and condenser pressure should be
slightly above the atmospheric level. The positive pressures are required to prevent leakage
of air and moisture into the refrigeration system. It also helps in detecting refrigerant leaks.
Too high evaporator and condenser pressure results in the requirement of high strength
compressor and condenser and thus increases capital cost.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Compression ratio:- it should be as small as possible otherwise leakage
of refrigerant occurs across the piston. Also compression ratio affects
the volumetric efficiency. R11- 6.24, R12- 4.08, R22- 4.05, R40- 4.47,
R113- 11.72, R717- 6.59
Latent heat of evaporation:- a refrigerant should have high latent heat
of evaporation at the evaporator temperature. Higher latent heat
increases amount of heat removed per unit mass of refrigerant i.e.
refrigerant effect. This in turn reduces the mass of refrigerant required
to be circulated.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Specific heat:- It should be as small as possible. This reduces losses
during throttling of refrigerant and improves COP.
Specific volume:- specific volume of refrigerant vapor at evaporator
temperature indicate theoretical displacement of the compressor.
Refrigerant with low specific volumes use reciprocating compressor
and with high specific volume use rotary compressor. Thus
compressor type and capacity are indicated by specific volume of the
refrigerant vapor.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• COP and power consumption:- for an ideal refrigerant COP should approach
Carnot COP and power consumption should be minimum
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Chemical properties
• Chemical stability and inertness:- Refrigerants should be chemically stable and at
the same time, non reactive to pipe material. It should not undergo any chemical
reaction such as polymerization, disintegration or form corrosive compounds.
Refrigerants like ammonia react with material like copper. Hence non corrosive
material such as stainless steel must be used for piping. Thus refrigerants with
high chemical stability and low reactivity are desirable.
• Flammability:- of a refrigerant is its amenability to catch fire. It should be as low
as possible. Hydrocarbon refrigerants have high flammability, which is not
desirable. Use of flame retardants can reduce flammability.
• Toxicity:- it is a measure of harmful nature of refrigerant. It should be as low as
possible generally freons are the safest refrigerants with least toxicity
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Miscibility:- the ability of refrigerant to mix with oil is called miscibility. The
degree of miscibility depends upon the temperature of the oil and pressure of
refrigerating vapor, the freon group are highly miscible while ammonia, carbon
dioxide, Sulphur di oxide, methyl chloride are non miscible. The miscible
refrigerants are advantageous from the heat transfer point of view, they give better
lubrication as the refrigerant acts as a carrier of oil to the moving parts.
Solubility of water:- water is able to dissolve in refrigerants like R11, R12 and
R22. This is undesirable as ice will be formed during operation, choking the
expansion valve or capillary tube used for throttling the refrigerant. Also,
contaminants may enter the refrigerant system through water.
Effects on commodity to be refrigerated:- Perishables like milk, fruits,
vegetables or flowers can be affected by the leakage of certain refrigerants like
ammonia. Such refrigerants are not desirable for preserving perishable
commodities
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Physical properties of refrigerants
• Corrosive properties:- it is the ability to corrode metal. Freon group are non corrosive.
Ammonia is a corrosive refrigerant. Corrosion resistant materials are required to
prevent corrosion of valve and pipes .
• Viscosity:- should have low viscosity. This reduces the pressure drop of refrigerant
when passing through a liquid and suction lines. Also heat transfer characteristics are
better at lower viscosities.
• Thermal conductivity:- the refrigerant in liquid and vapor state should have high
thermal conductivity. Higher the thermal conductivity better the refrigerating effect.
• Leakage tendency:- should be low. If there is leakage it should be easily detectable.
Fluorocarbon refrigerant leakage is hard to detect due to lack of odour, whereas leakage
of ammonia is easily detected due to its odour.
• Dielectric strength:- the dielectric strength of refrigerant is its ability to resist electrical
charge. This ability is useful in hermetically sealed units, in which electric motor is
exposed to the refrigerant.
• Cost and availability
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Secondary refrigerants:- refrigerant which does not undergo cyclic
process but is used only as a medium for cooling. There are many
applications which forbid the direct use of refrigerant due to safety
concerns. There are applications such as air conditioning of school,
where one cannot use toxic refrigerants. Also in such applications,
refrigerant quantity is very high and cost of refrigerant is even
higher than refrigeration system, thus in such application such as cold
storage it is desirable to use secondary refrigerants like, brine.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Advantages are reduce overall cost, improve safety of the system by
avoiding direct contact with primary refrigerant, size of equipment is
reduced and lesser grade materials can be used for piping and heat
exchangers. Some of the examples are Ammonium chloride, Calcium
chloride, Sodium chloride, Methyl alcohol, Glycerin, Ethylene glycol,
sodium sulphate
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Brines are secondary refrigerants and are generally used where temperatures are
required to be maintained below the freezing point of water i.e.0 degree Celsius. In
case of temperature involved is above the freezing point of water, then water is
commonly used as a secondary refrigerant.
Brine is a solution of salt in water.
• It may be noted that when salt is mixed in water, then the freezing temperature of the
solution becomes lower than that of water, due to fact that the salt while dissolving in
water takes off its latent heat from the solution and cools it below the freezing point of
water. as the concentration of the solution increases freezing point decreases, but if
concentration beyond a certain point increases freezing point increases.
Therefore the point at which freezing temperature is minimum is known as
eutectic temperature and concentration is known as eutectic concentration.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• The other water soluble compounds are known as antifreeze are also
used for decreasing the freezing point of water for certain
applications, Ethylene and propylene glycol have a number of good
properties, since they are non corrosive in presence of water are most
extensively used as antifreeze elements
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Environmental effects of refrigerants and need for alternatives
• The earth is covered by a layers of ozone known as ozonosphere. It
helps to protect the earth from harmful ultraviolet radiations from
the sun. however, in recent times, it has been observed that there is a
hole created in the ozone layer. This hole in the ozone layer is
attributed to destruction of ozone by CFCs released in the
atmosphere. The chlorine in the CFCs is responsible for chemical
reaction with ozone, causing its destruction in presence of sunlight. It
is a chain reaction and self propagating.
• One molecule of CFC can destroy hundreds of ozone molecules.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• At the same time, due to release of gases, like carbon dioxide, into
the atmosphere, the temperature of the earths surface is rising due
to greenhouse effects. This is known as global warming. This is
affecting climatic patterns and disturbing life on the planet.
• Thus refrigerants affect the environment in two ways 1. Ozone
depletion 2. Global warming.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Ozone depletion potential (ODP) and Global Warming Potential (GWP)
are the indexes of how damaging a refrigerant is to the environment
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• It can be clearly seen that the refrigerant like R123 which have low
ODP and GWP are desirable
a need is now felt to develop alternative refrigerants to replace freons.
They should be environment friendly and effective as well. There are
three type of refrigerant which are being considered as suitable
refrigerants like natural refrigerants i.e. air water and ammonia,
hydrocarbons and synthetic refrigerants.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Ozone Depletion potential:- it is defined as the capacity of a
compound to destroy ozone molecules in the atmosphere, as compared
to R11.Usually CFCs have the highest ODP and natural refrigerants
have the lowest ODP. ODP depends on the chemical composition of
the refrigerant. This is because certain elements like chlorine reacts
with ozone and destroy it. Thus refrigerants containing chlorine are
the high destructors of ozone and have high ODP. Lower the ODP,
better the refrigerant.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Global warming Potential (GWP):- It is defined as the capacity of
refrigerant to increase the temperature of atmosphere similar to
greenhouse gas like CO2. The GWP of green house gas is defined as
the ratio of time integrated temperature increases from the
instantaneous release of 1 kg trace substances relative to that of 1 kg
of reference gas. Lesser the value of GWP better is the refrigerant.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Montreal Protocol:- This protocol was established to phase out the
consumption and production of ozone depleting substances within a
specified timeframe. The timeframe for both developed and
developing countries is to be reviewed from time to time. The
protocol was signed in Montreal on 16 September 1987 under
auspices of UN Environment Programme.
• It is still rated as the most successful international agreement on a
technical issue. The original schedule contained 50% reduction in
emission of CFCs by developed countries with a 10 year grace period
for the developing countries. The protocol was modified in Vienna ad
ozone depleting refrigerants were added in 1997.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• The current provisions are as follows:
total phase out of CFCs in developed countries by 1.1.1996 A
grace period of 10 years for developing countries to gradually
reduce and phase out CFCs. Complete phase out of HCFCS by
year 2020 in developed countries and 2030 for developing
countries. The Montreal Protocol does not address the non ozone
depleting refrigerant . India which qualified as a developing
country, is required to ban CFCs at the end of this decade.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Kyoto Protocol:- This protocol was adopted at the third conference of parties on
the framework convention of the global climate change in Kyoto in 1997. the
protocol has put HFC together with five gases contributing to global warming,
namely CO2, N2O, CH4, SF6 and PFCs. Kyoto Protocol does not address CFC
and HCFC as they are covered under Montreal Protocol.
• The Kyoto Protocol aims at reduction and control of Greenhouse gas emissions.
The developed countries have obligation to cut down on their emission by 5.2 %
below 1990 levels. Kyoto Protocol has not been ratified by all countries. The
Protocol comprises three parts: Clean development mechanism, emission trading,
Joint implementation. Developing countries have no obligation to cut emission
under the protocol and thus the protocol is considered biased by the developed
countries
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Total Equivalent Warming Potential:- TEWI is evaluations
emphasize the combined environmental effect of the direct
emissions of greenhouse gases with indirect effects of C02
emissions from energy use by equipment using refrigerants.
Thus TEWI is a coupled index. It is defined as sum of amount
of refrigerants released into the atmosphere and amount of
CO2 released during energy generation used to drive
refrigeration and air conditioning equipment Thus it is an
index of global warming
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• Life Cycle Climate performance:- TEWI metric is more indicative than the
GWP, but it is not taking in account all the relevant indirect emissions
involved into refrigerant life cycle such as emissions related to the
manufacture and transportation of the system and refrigerant. Hence,
another indicator is used to account for all GWP related to the refrigeration
system operation, including environmental impact of substances emitted
during the process of refrigerant production and transportation.
• This environmental effect, together with environmental effects already
accounted in TEWI, is known as the life-cycle climate performance
(LCCP) and intended for providing holistic picture of environmental
impact of different refrigerants. In practice, the LCCP is more complex
than TEWI metric to calculate, and an additional contribution of LCCP
compared to the TEWI is negligible.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
Alternatives to CFCs
• CFCs are to be phased out by the Montreal Protocol due to their
environmental impact. Several alternative refrigerant have been selected to
replace them.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
COP, EER,SEER, IPLV,NPLV
• EER – (Energy Efficiency Ratio)
• This value shows efficiency when operating at peak load capacity
• Defined as “the ratio of the cooling capacity of the unit (in Btu per hour) to the power input (in
Watts)”
• IEER – (Integrated Energy Efficiency Ratio)
• This value is more representative of the actual efficiency you will get out of your HVAC equipment. To
calculate this value, efficiencies are reported at different loads (outdoor temperatures ranging from
65 to 95 degrees F) and then given weights to obtain an overall efficiency value. Surprisingly, the peak
load efficiency only counts for 2 percent of the overall value! IEER is calculated as follows:
• IEER = (0.02 * A) + (0.617 * B) + (0.238 * C) + (0.125 * D)
• Where as:
• A = EER at 100% net capacity at AHRI standard condition (95 deg F)
• B = EER at 75% net capacity and reduced ambient (81.5 deg F)
• C = EER at 50% net capacity and reduced ambient (68 deg F)
• D = EER at 25% net capacity and reduced ambient (65 deg F)
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
IPLV – (Integrated Part Load Value)
More geared towards Chillers, but still calculated the same way, and
gives a standard for real-world efficiency comparison. The formula from
AHRI Air-Conditioning, Heating, and Refrigeration Institute, is below:
IPLV = (0.01A) + (0.42B) + (0.45C) + (0.12D)
Where:
A = COP or EER @ 100% Load
B = COP or EER @ 75% Load
C = COP or EER @ 50% Load
D = COP or EER @ 25% Load
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
• SEER – (Seasonal Energy Efficiency Ratio)
Calculated very similar to IEER above, however, this is more common
for residential equipment
The SEER rating of a unit is the cooling output during a typical
cooling-season divided by the total electric energy input during the
same period.
5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon

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Refrigerant slideshare

  • 1. Sanjivani Rural Education Society’s Sanjivani College of Engineering, Kopargaon-423 603 (An Autonomous Institute, Affiliated to Savitribai Phule Pune University, Pune) NAAC ‘A’ Grade Accredited, ISO 9001:2015 Certified Department of Mechanical Engineering Subject:- Refrigeration and Air Conditioning T.E.Mechanical UNIT 1 :- Refrigerants Purushottam W. Ingle Assistant Professor
  • 2. 1 • Refrigerant:- Classification of refrigerants, designation of refrigerant, desirable properties of refrigerant, environmental issues, ozone depletion and global warming, ODP, GWP & LCCP, selection of environment friendly refrigerants, secondary refrigerants, antifreeze solution, Azeotropes, Refrigerant: recovery, reclaim, recycle and recharge. • Refrigerant is a heat carrying medium which during their cycle in the refrigeration system absorb heat from a low temperature system and discard the heat so absorbed to a high temperature system. P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon 5/18/2021
  • 3. • The thermodynamic efficiency of a refrigeration system depends mainly on its operating temperatures. However, important practical issues such as the system design, size, initial and operating costs, safety, reliability, and serviceability etc. depend very much on the type of refrigerant selected for a given application. • Due to several environmental issues such as ozone layer depletion and global warming and their relation to the various refrigerants used, the selection of suitable refrigerant has become one of the most important issues in recent times. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 4. • Replacement of an existing refrigerant by a completely new refrigerant, for whatever reason, is an expensive proposition as it may call for several changes in the design and manufacturing of refrigeration systems. • Hence it is very important to understand the issues related to the selection and use of refrigerants. In principle, any fluid can be used as a refrigerant. • Air used in an air cycle refrigeration system can also be considered as a refrigerant. However, in this lecture the attention is mainly focused on those fluids that can be used as refrigerants in vapour compression refrigeration systems only. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 5. Designation of refrigerants: • Since a large number of refrigerants have been developed over the years for a wide variety of applications, a numbering system has been adopted to designate various refrigerants. • From the number one can get some useful information about the type of refrigerant, its chemical composition, molecular weight etc. All the refrigerants are designated by R followed by a unique number. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 6. • i) Fully saturated, halogenated compounds: These refrigerants are derivatives of alkanes (CnH2n+2) such as methane (CH4), ethane (C2H6). These refrigerants are designated by R XYZ, where: • X+1 indicates the number of Carbon (C) atoms • Y-1 indicates number of Hydrogen (H) atoms, and • Z indicates number of Fluorine (F) atoms • The balance indicates the number of Chlorine atoms. Only 2 digits indicates that the value of X is zero. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 7. • Ex: R 22 • X = 0 ⇒ No. of Carbon atoms = 0+1 = 1 ⇒ derivative of methane (CH4) • Y = 2 ⇒ No. of Hydrogen atoms = 2-1 = 1 • Z = 2 ⇒ No. of Fluorine atoms = 2 • The balance = 4 – no. of (H+F) atoms = 4-1-2 = 1 ⇒ No. of Chlorine atoms = 1 • ∴The chemical formula of R 22 = CHClF2 • Similarly it can be shown that the chemical formula of: • R12 = CCl2F2 • R134a = C2H2F4 (derivative of ethane) • (letter a stands for isomer, e.g. molecules having same chemical composition but different atomic arrangement, e.g. R134 and R134a) 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 8. • ii) Inorganic refrigerants: These are designated by number 7 followed by the molecular weight of the refrigerant (rounded-off). • Ex.: Ammonia: Molecular weight is 17, ∴ the designation is R 717 • Carbon dioxide: Molecular weight is 44, ∴ the designation is R 744 • Water: Molecular weight is 18, ∴ the designation is R 718 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 9. • iii) Mixtures: Azeotropic mixtures are designated by 500 series, where as zeotropic refrigerants (e.g. non-azeotropic mixtures) are designated by 400 series. • Azeotropic mixtures: • R 500: Mixture of R 12 (73.8 %) and R 152a (26.2%) • R 502: Mixture of R 22 (48.8 %) and R 115 (51.2%) • R503: Mixture of R 23 (40.1 %) and R 13 (59.9%) • R507A: Mixture of R 125 (50%) and R 143a (50%) 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 10. • Zeotropic mixtures: • R404A : Mixture of R 125 (44%), R 143a (52%) and R 134a (4%) • R407A : Mixture of R 32 (20%), R 125 (40%) and R 134a (40%) • R407B : Mixture of R 32 (10%), R 125 (70%) and R 134a (20%) • R410A : Mixture of R 32 (50%) and R 125 (50%) 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 11. • iv) Hydrocarbons: • Propane (C3H8) : R 290 • n-butane (C4H10) : R 600 • iso-butane (C4H10) : R 600a • Unsaturated Hydrocarbons: R1150 (C2H4) • R1270 (C3H6) 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 12. • The natural ice and salt were the first refrigerants known to the man. Subsequently, refrigerants such as ether, ammonia, Sulphur di oxide and dry ice were developed in the nineteenth century. Further developments in the field of refrigeration led to the discovery of freon i.e. chloro-fluoro-carbons (CFCs) • CFCs became extremely popular as they were stable, non toxic, and had excellent heat transfer characteristics. They dominated the refrigerant market till the end of twentieth century. However due to environmental damage caused through the ozone depletion and global warming they were banned in several countries. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 13. • The Montreal and Kyoto protocol are some of the international agencies banning the use of these refrigerants Currently alternative refrigerants are like hydrocarbons, natural refrigerants like ammonia, water or synthetic refrigerants such as bromine derivative of HC are in use. • R12, R22 are under replacement however ammonia is still popular since it has zero ODP and GWP. Substitute for R12, R22 is R134a, for R11 is R123, CO2 also becomes an active refrigerant for automobile to replace R12 Again R12, R22 are replaced by HC like propane, R12,R22,R502 are replaced by propylene. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 14. • Desirable properties of refrigerant or an ideal refrigerant • An ideal refrigerant is one which would fulfill the following conditions: • 1. High critical temperature 2. freezing point as low as possible. 3. low boiling point. 4. non viscous. 5. miscibility with oil. 6. high latent of vaporization 7. low specific heat of liquid 8. non toxic 9. Environment friendly. 10. low cost. 11. easily available. 12. non corrosive to metal 13. chemically stable. 14. low specific volume of vapor. 15. no flammable. 16. non explosive. 17. easy to liquify at moderate pressure and temperature. 18. long life. 19. ease of storage and disposal. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 15. The most common HFC used in air conditioners is R-410A. This refrigerant is better than R-22 in terms of “Ozone Depletion” potential and energy efficiency, but it still causes global warming. A few more HFCs that are commonly used are: R-32 in Air Conditioners and R-134A in refrigerators Hydrofluorocarbons (HFCs) are nonozone-depleting, nonflammable, recyclable, and energy-efficient refrigerants of low toxicity that are currently used safely throughout the world.R-134a.R-404A.R-507.R-407C.R-410A.Carbon Dioxide. ... There are many kinds of refrigerant and or Refrigerant on the market today, but only a few that are widely used: R-134a refrigerant is primarily used in automobile applications. It is classified as an HFC refrigerant and has been banned in some countries due to it’s global warming potential. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 16. • R-12 was THE refrigerant back in the 20th century for automobile applications. It was banned in 1994 due to it harming the O-Zone layer. It was replaced by R-134a. R-12 is an CFC refrigerant. 1234YF is a new type of refrigerant that will be slowly replacing R- 134a applications. Some automobile manufacturers have already switched over to the new HFO class of refrigerant known as 1234YF. R-410A is primarily used for home and commercial units made on or after 2010. It is also an HFC refrigerant. R22, R134a, R407A, R404A, R410A etc are some of the refrigerants currently in use in India. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 17. • For Central Air conditioning systems, R134a and R22 are used in Air cooled and Water cooled screw chillers. R407C is another refrigerant used in these type of chillers. Room air conditioners mainly use R410A,R22 and R32 (recently started). R32 is a Eco friendly refrigerant with very low ODP and GWP but its flammability is slightly higher as compared to other refrigerants. R32 also leads to slightly higher discharge temperatures at the compressor exit which increases condenser load. Developed countries have already stopped using R22 since R22 is a HCFC but countries like India are permitted to use HCFC until 2030. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 18. Classification of Refrigerants 1. On the basis of safety:- A. safe refrigerant, these are non toxic, non flammable in nature e.g. CO2, H2O, R11, R12 B. Toxic refrigerant:- harmful in nature, e.g. NH3, SO2, ethylene chloride etc. C. Flammable refrigerant:- flammable in nature e.g. Butane, Isopropane. 2. On the basis of working principle:- A. Primary refrigerant:- this refrigerant passes through the refrigerant cycle directly. The refrigerant undergo compression, cooling, condensation and expansion with change in phase are known as primary refrigerant, e.g. R12, R22, CO2, NH3 B. Secondary refrigerants:- this refrigerants does not undergo cyclic process in refrigeration, but used only as a medium for cooling. Such refrigerant is termed as secondary refrigerants, e.g. H2O, Brine, Calcium Chloride solution. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 19. • On the basis of chemical composition:- the refrigerants are classified into four groups they are 1. halocarbon refrigerants 2. Azeotropes 3. Hydrocarbon refrigerants 4. inorganic refrigerants. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 20. Types of Refrigerant • Halocarbon refrigerants:- these were the most commonly used refrigerants until the ban of these compounds due to environmental reasons. Essentially these refrigerants are compounds of chlorine, fluorine and carbons • R11- Trichloromonofluoromethane, CCL3F • R12- Dichlorodifluoromethane, CCL2F2 • R22- Monochlorodifluoromethane, CHCLF2 • R40- Methyl Chloride, CH3CL • R113- Trichloro difluoroethane, CCL2FCCLF2 • all these compounds are commercially available as Freons 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 21. • R11- Stable, low pressure refrigerant, non flammable, nontoxic, boiling point is 23.77 degree Celsius, high and low pressures are 1.26 bar and 0.202 bar. Used as a flushing agent for cleaning internal parts of compressors used in refrigeration system. Used in central air conditioning building and water chilling plant. Its leak can be detected by soap solution, halide torch or electronic detector • CFC 12, R12: Another safe and non toxic refrigerant, odorless liquid with boiling point of -29 degree Celsius at atmospheric pressure. Extreme pressures are 0.82 bar and 6.4 bar. It has low latent heat and is useful in small refrigerant machines. It operates at lower pressure and provides good volumetric efficiency. It is primarily used in rotary and reciprocating compressors but also popular for use in domestic refrigerators, freezers, water cooler. It has good miscibility with oil. It is banned now 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 22. • HCFC, R22:- Synthetic refrigerant developed for refrigeration applications that need low evaporation temperatures such as fast freezing units. Also used in air conditioning units such as chillers and window air conditioners. • Its boiling point is -41 degree Celsius and extreme pressures are 1.92 bar and 10. 88 bar. This refrigerant is stable, non toxic, non corrosive. Good miscibility with oil and leak detection is also easy • R40:- Methyl Chloride, colorless liquid with faint odour useful in leak detection. Boiling point is -23.7 degree Celsius, condenser pressure is 5 bar. It is flammable and explosive. It has a tendency of reacting with certain metals like aluminum and zinc 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 23. • R113:- Boiling point is 47.6 degree Celsius at atmospheric pressure. It is safe refrigerant and used mostly in commercial and industrial refrigeration system with centrifugal compressor AZEOTROPES:- this term refers to a stable mixture of refrigerant whose vapor and liquid phase retain identical composition over a wide range of temperatures. 1. R500, 73.8% R12 and 26.2% R152 2. R502, 48.8% R22 and 51.2% R115 3. R504, 48.2% R32 and 51.8% R115 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 24. • R500:- non flammable, non toxic and non corrosive refrigerant mixture. It is used in industrial and commercial applications such as large refrigerating units with reciprocating compressor. The refrigerant has 20% greater refrigerating capacity than its parent refrigerant R12. boiling point is -33 degree celcius at atmospheric pressure. Soluble in oil and water. Its leak can be detected by soap solution, halide torch or electronic detector R502:- This is good refrigerant to obtain low temperature upto -50 degree celcius. Non flammable non toxic liquid. Applications are frozen food lockers, storage units, low condensing pressure and temperature. R504:- non flammable non toxic, boiling point is -57 used for low temperature applications. Leak detection with halide torch is easy 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 25. • Hydrocarbon refrigerant:- these refrigerants are nothing but compounds of hydrogen and carbons. Due to ban on CFCs considerable interest has been generated in exploration of this refrigerants as an alternative. These refrigerants have excellent thermodynamic properties but are flammable and thus unsafe. They have been used in place of CFCs in some industrial applications and air conditioning systems. R170 ethane, R290 propane, R600 isobutane, R1150 ethylene Inorganic refrigerants:- these are non hydrocarbon refrigerants mostly naturally available. They were used before the advent of HC refrigerants and are still in use. They are being looked upon as an environment friendly refrigerants for the future 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 26. • A zeotropic mixture, or non-azeotropic mixture, is a mixture with components that have different boiling points. • For example, nitrogen, methane, ethane, propane, and isobutane constitute a zeotropic mixture. • Individual substances within the mixture do not evaporate or condense at the same temperature as one substance.[3] In other words, the mixture has a temperature glide, as the phase change occurs in a temperature range of about four to seven degrees Celsius, rather than at a constant temperature. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 27. • Zeotropic mixtures: • R404A : Mixture of R 125 (44%), R 143a (52%) and R 134a (4%) • R407A : Mixture of R 32 (20%), R 125 (40%) and R 134a (40%) • R407B : Mixture of R 32 (10%), R 125 (70%) and R 134a (20%) • R410A : Mixture of R 32 (50%) and R 125 (50%) 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 28. • Following are the inorganic refrigerant like ammonia, water, air, CO2 and SO2 R717:- Ammonia is the oldest refrigerant used in vapor absorption system and in application such as ice plant as the primary refrigerant. It is colorless gas with a pungent odour used in leak detection. It is highly corrosive to copper and is toxic to humans. Its boiling point is -33.3 and latent heat of vaporization is 1315 KJ/Kg. It is lighter than oil and can easily be separated. Used in cold storage plant for ice-cream etc. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 29. • R718:- Water essentially is used as ice to cool down hot bodies. The freezing temperature of water limits its use in vapor compression refrigeration . It is used as a solvent in vapor absorption system and also in steam jet refrigeration R729:- Air is a mixture of gases and is treated as an ideal gas. It is safe non toxic and used as a gaseous refrigerant in air craft air conditioning 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 30. • R 744:- Carbon di oxide is a non toxic non flammable refrigerant. It is used as a dry ice in solidified form. The boiling point is -73.6 degree Celsius. Due to its high operating pressure size of compressor is small. It is used in some industrial applications and in marine application. • R764:- Sulphur di oxide is produced by combustion of Sulphur in air. It is toxic but non flammable. Its boiling point is -10 degree Celsius at atmospheric pressure. In earlier time it was used in domestic refrigerator units. It is chemically stable and immiscible with oil. • The condensing pressure varies between 4.1 bar to 6.2 bar under normal operating conditions. This refrigerant is not injurious to food and is used commercially as a ripener and perseverative of food, but extremely injurious to flowers, plants and strawberry. This is in its pure state not corrosive but when there is moisture present, the mixture forms sulphurous acid which is corrosive to steel 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 31. Properties of refrigerant • Thermodynamic properties • 1. Critical temperature and pressure:- The critical temperature is the highest temperature at which it can be condensed. It should be above condensing temperature of application. A high condensing temperature is not desirable as high power consumption takes place. The critical pressure is the extreme pressure at which refrigerant can be condensed. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 32. Boiling temperature:- It is the temperature at which the phenomenon of boiling formation of bubble with phase change occurs. It should be low as possible to reduce the capacity of compressor and overall cost of the system 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 33. • Freezing temperature:- it is the temperature at which refrigerant loses its fluidity due to low temperature freezing effect. The freezing temperature should be below the evaporator temperature to prevent the refrigerant from freezing during operation. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 34. • Evaporator and condenser pressure:- Both evaporator and condenser pressure should be slightly above the atmospheric level. The positive pressures are required to prevent leakage of air and moisture into the refrigeration system. It also helps in detecting refrigerant leaks. Too high evaporator and condenser pressure results in the requirement of high strength compressor and condenser and thus increases capital cost. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 35. • Compression ratio:- it should be as small as possible otherwise leakage of refrigerant occurs across the piston. Also compression ratio affects the volumetric efficiency. R11- 6.24, R12- 4.08, R22- 4.05, R40- 4.47, R113- 11.72, R717- 6.59 Latent heat of evaporation:- a refrigerant should have high latent heat of evaporation at the evaporator temperature. Higher latent heat increases amount of heat removed per unit mass of refrigerant i.e. refrigerant effect. This in turn reduces the mass of refrigerant required to be circulated. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 36. • Specific heat:- It should be as small as possible. This reduces losses during throttling of refrigerant and improves COP. Specific volume:- specific volume of refrigerant vapor at evaporator temperature indicate theoretical displacement of the compressor. Refrigerant with low specific volumes use reciprocating compressor and with high specific volume use rotary compressor. Thus compressor type and capacity are indicated by specific volume of the refrigerant vapor. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 37. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 38. • COP and power consumption:- for an ideal refrigerant COP should approach Carnot COP and power consumption should be minimum 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 39. Chemical properties • Chemical stability and inertness:- Refrigerants should be chemically stable and at the same time, non reactive to pipe material. It should not undergo any chemical reaction such as polymerization, disintegration or form corrosive compounds. Refrigerants like ammonia react with material like copper. Hence non corrosive material such as stainless steel must be used for piping. Thus refrigerants with high chemical stability and low reactivity are desirable. • Flammability:- of a refrigerant is its amenability to catch fire. It should be as low as possible. Hydrocarbon refrigerants have high flammability, which is not desirable. Use of flame retardants can reduce flammability. • Toxicity:- it is a measure of harmful nature of refrigerant. It should be as low as possible generally freons are the safest refrigerants with least toxicity 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 40. • Miscibility:- the ability of refrigerant to mix with oil is called miscibility. The degree of miscibility depends upon the temperature of the oil and pressure of refrigerating vapor, the freon group are highly miscible while ammonia, carbon dioxide, Sulphur di oxide, methyl chloride are non miscible. The miscible refrigerants are advantageous from the heat transfer point of view, they give better lubrication as the refrigerant acts as a carrier of oil to the moving parts. Solubility of water:- water is able to dissolve in refrigerants like R11, R12 and R22. This is undesirable as ice will be formed during operation, choking the expansion valve or capillary tube used for throttling the refrigerant. Also, contaminants may enter the refrigerant system through water. Effects on commodity to be refrigerated:- Perishables like milk, fruits, vegetables or flowers can be affected by the leakage of certain refrigerants like ammonia. Such refrigerants are not desirable for preserving perishable commodities 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 41. Physical properties of refrigerants • Corrosive properties:- it is the ability to corrode metal. Freon group are non corrosive. Ammonia is a corrosive refrigerant. Corrosion resistant materials are required to prevent corrosion of valve and pipes . • Viscosity:- should have low viscosity. This reduces the pressure drop of refrigerant when passing through a liquid and suction lines. Also heat transfer characteristics are better at lower viscosities. • Thermal conductivity:- the refrigerant in liquid and vapor state should have high thermal conductivity. Higher the thermal conductivity better the refrigerating effect. • Leakage tendency:- should be low. If there is leakage it should be easily detectable. Fluorocarbon refrigerant leakage is hard to detect due to lack of odour, whereas leakage of ammonia is easily detected due to its odour. • Dielectric strength:- the dielectric strength of refrigerant is its ability to resist electrical charge. This ability is useful in hermetically sealed units, in which electric motor is exposed to the refrigerant. • Cost and availability 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 42. • Secondary refrigerants:- refrigerant which does not undergo cyclic process but is used only as a medium for cooling. There are many applications which forbid the direct use of refrigerant due to safety concerns. There are applications such as air conditioning of school, where one cannot use toxic refrigerants. Also in such applications, refrigerant quantity is very high and cost of refrigerant is even higher than refrigeration system, thus in such application such as cold storage it is desirable to use secondary refrigerants like, brine. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 43. • Advantages are reduce overall cost, improve safety of the system by avoiding direct contact with primary refrigerant, size of equipment is reduced and lesser grade materials can be used for piping and heat exchangers. Some of the examples are Ammonium chloride, Calcium chloride, Sodium chloride, Methyl alcohol, Glycerin, Ethylene glycol, sodium sulphate 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 44. • Brines are secondary refrigerants and are generally used where temperatures are required to be maintained below the freezing point of water i.e.0 degree Celsius. In case of temperature involved is above the freezing point of water, then water is commonly used as a secondary refrigerant. Brine is a solution of salt in water. • It may be noted that when salt is mixed in water, then the freezing temperature of the solution becomes lower than that of water, due to fact that the salt while dissolving in water takes off its latent heat from the solution and cools it below the freezing point of water. as the concentration of the solution increases freezing point decreases, but if concentration beyond a certain point increases freezing point increases. Therefore the point at which freezing temperature is minimum is known as eutectic temperature and concentration is known as eutectic concentration. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 45. • The other water soluble compounds are known as antifreeze are also used for decreasing the freezing point of water for certain applications, Ethylene and propylene glycol have a number of good properties, since they are non corrosive in presence of water are most extensively used as antifreeze elements 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 46. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 47. Environmental effects of refrigerants and need for alternatives • The earth is covered by a layers of ozone known as ozonosphere. It helps to protect the earth from harmful ultraviolet radiations from the sun. however, in recent times, it has been observed that there is a hole created in the ozone layer. This hole in the ozone layer is attributed to destruction of ozone by CFCs released in the atmosphere. The chlorine in the CFCs is responsible for chemical reaction with ozone, causing its destruction in presence of sunlight. It is a chain reaction and self propagating. • One molecule of CFC can destroy hundreds of ozone molecules. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 48. • At the same time, due to release of gases, like carbon dioxide, into the atmosphere, the temperature of the earths surface is rising due to greenhouse effects. This is known as global warming. This is affecting climatic patterns and disturbing life on the planet. • Thus refrigerants affect the environment in two ways 1. Ozone depletion 2. Global warming. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 49. • Ozone depletion potential (ODP) and Global Warming Potential (GWP) are the indexes of how damaging a refrigerant is to the environment 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 50. • It can be clearly seen that the refrigerant like R123 which have low ODP and GWP are desirable a need is now felt to develop alternative refrigerants to replace freons. They should be environment friendly and effective as well. There are three type of refrigerant which are being considered as suitable refrigerants like natural refrigerants i.e. air water and ammonia, hydrocarbons and synthetic refrigerants. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 51. • Ozone Depletion potential:- it is defined as the capacity of a compound to destroy ozone molecules in the atmosphere, as compared to R11.Usually CFCs have the highest ODP and natural refrigerants have the lowest ODP. ODP depends on the chemical composition of the refrigerant. This is because certain elements like chlorine reacts with ozone and destroy it. Thus refrigerants containing chlorine are the high destructors of ozone and have high ODP. Lower the ODP, better the refrigerant. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 52. • Global warming Potential (GWP):- It is defined as the capacity of refrigerant to increase the temperature of atmosphere similar to greenhouse gas like CO2. The GWP of green house gas is defined as the ratio of time integrated temperature increases from the instantaneous release of 1 kg trace substances relative to that of 1 kg of reference gas. Lesser the value of GWP better is the refrigerant. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 53. • Montreal Protocol:- This protocol was established to phase out the consumption and production of ozone depleting substances within a specified timeframe. The timeframe for both developed and developing countries is to be reviewed from time to time. The protocol was signed in Montreal on 16 September 1987 under auspices of UN Environment Programme. • It is still rated as the most successful international agreement on a technical issue. The original schedule contained 50% reduction in emission of CFCs by developed countries with a 10 year grace period for the developing countries. The protocol was modified in Vienna ad ozone depleting refrigerants were added in 1997. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 54. • The current provisions are as follows: total phase out of CFCs in developed countries by 1.1.1996 A grace period of 10 years for developing countries to gradually reduce and phase out CFCs. Complete phase out of HCFCS by year 2020 in developed countries and 2030 for developing countries. The Montreal Protocol does not address the non ozone depleting refrigerant . India which qualified as a developing country, is required to ban CFCs at the end of this decade. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 55. • Kyoto Protocol:- This protocol was adopted at the third conference of parties on the framework convention of the global climate change in Kyoto in 1997. the protocol has put HFC together with five gases contributing to global warming, namely CO2, N2O, CH4, SF6 and PFCs. Kyoto Protocol does not address CFC and HCFC as they are covered under Montreal Protocol. • The Kyoto Protocol aims at reduction and control of Greenhouse gas emissions. The developed countries have obligation to cut down on their emission by 5.2 % below 1990 levels. Kyoto Protocol has not been ratified by all countries. The Protocol comprises three parts: Clean development mechanism, emission trading, Joint implementation. Developing countries have no obligation to cut emission under the protocol and thus the protocol is considered biased by the developed countries 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 56. • Total Equivalent Warming Potential:- TEWI is evaluations emphasize the combined environmental effect of the direct emissions of greenhouse gases with indirect effects of C02 emissions from energy use by equipment using refrigerants. Thus TEWI is a coupled index. It is defined as sum of amount of refrigerants released into the atmosphere and amount of CO2 released during energy generation used to drive refrigeration and air conditioning equipment Thus it is an index of global warming 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 57. • Life Cycle Climate performance:- TEWI metric is more indicative than the GWP, but it is not taking in account all the relevant indirect emissions involved into refrigerant life cycle such as emissions related to the manufacture and transportation of the system and refrigerant. Hence, another indicator is used to account for all GWP related to the refrigeration system operation, including environmental impact of substances emitted during the process of refrigerant production and transportation. • This environmental effect, together with environmental effects already accounted in TEWI, is known as the life-cycle climate performance (LCCP) and intended for providing holistic picture of environmental impact of different refrigerants. In practice, the LCCP is more complex than TEWI metric to calculate, and an additional contribution of LCCP compared to the TEWI is negligible. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 58. Alternatives to CFCs • CFCs are to be phased out by the Montreal Protocol due to their environmental impact. Several alternative refrigerant have been selected to replace them. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 59. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 60. COP, EER,SEER, IPLV,NPLV • EER – (Energy Efficiency Ratio) • This value shows efficiency when operating at peak load capacity • Defined as “the ratio of the cooling capacity of the unit (in Btu per hour) to the power input (in Watts)” • IEER – (Integrated Energy Efficiency Ratio) • This value is more representative of the actual efficiency you will get out of your HVAC equipment. To calculate this value, efficiencies are reported at different loads (outdoor temperatures ranging from 65 to 95 degrees F) and then given weights to obtain an overall efficiency value. Surprisingly, the peak load efficiency only counts for 2 percent of the overall value! IEER is calculated as follows: • IEER = (0.02 * A) + (0.617 * B) + (0.238 * C) + (0.125 * D) • Where as: • A = EER at 100% net capacity at AHRI standard condition (95 deg F) • B = EER at 75% net capacity and reduced ambient (81.5 deg F) • C = EER at 50% net capacity and reduced ambient (68 deg F) • D = EER at 25% net capacity and reduced ambient (65 deg F) 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 61. IPLV – (Integrated Part Load Value) More geared towards Chillers, but still calculated the same way, and gives a standard for real-world efficiency comparison. The formula from AHRI Air-Conditioning, Heating, and Refrigeration Institute, is below: IPLV = (0.01A) + (0.42B) + (0.45C) + (0.12D) Where: A = COP or EER @ 100% Load B = COP or EER @ 75% Load C = COP or EER @ 50% Load D = COP or EER @ 25% Load 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon
  • 62. • SEER – (Seasonal Energy Efficiency Ratio) Calculated very similar to IEER above, however, this is more common for residential equipment The SEER rating of a unit is the cooling output during a typical cooling-season divided by the total electric energy input during the same period. 5/18/2021 P.W. Ingle Department Of Mechanical Engineering, Sanjivani COE, Kopargaon