Reliability Centered Maintenance (RCM) is a logical approach developed in the 1960s that helps companies improve equipment reliability by determining potential failure modes and maintenance plans. RCM analyzes a system's functions, potential failures, and failure effects to develop a maintenance plan. Implementing RCM increases maintenance effectiveness by ensuring the right type and frequency of maintenance, and increases efficiency by comparing maintenance costs to equipment downtime costs. RCM also provides benefits like upskilling maintenance technicians and operators through cross-training on equipment operation and failure analysis.
Preventive Maintenance - Actions performed on a time- or machine-run-based schedule that detect, preclude, or mitigate degradation of a component or system with the aim of sustaining or extending its useful life through controlling degradation to an acceptable level. (Definition Source: SMRP Best Practices)
It saves more then it costs....
Preventive maintenance and reactive maintenance are an extremely critical part of any fleet operations. By creating a Preventive Maintenance program to decrease the incidents of equipment arriving late for the PM’s they are due for, this program can be an integral part of cost savings and reduction of equipment downtime for repairs.
Preventive Maintenance - Actions performed on a time- or machine-run-based schedule that detect, preclude, or mitigate degradation of a component or system with the aim of sustaining or extending its useful life through controlling degradation to an acceptable level. (Definition Source: SMRP Best Practices)
It saves more then it costs....
Preventive maintenance and reactive maintenance are an extremely critical part of any fleet operations. By creating a Preventive Maintenance program to decrease the incidents of equipment arriving late for the PM’s they are due for, this program can be an integral part of cost savings and reduction of equipment downtime for repairs.
eresource Infotech Pvt. Ltd is a dedicated ERP development firm that serves all major industry verticals with its most efficient and reliable ERP solution for the nine years. Now with our newly developed PMS, we are further equipped with an exclusive application for Preventive Maintenance System for Oil Rig activity management.For details:http://pms.eresourceerp.com/index.html
The Predictive Maintenance solution accelerator is an end-to-end solution for a business scenario that predicts the point at which a failure is likely to occur. Use this solution accelerator proactively to optimize maintenance and to create automatic alerts and actions for remote diagnostics, maintenance requests, and other workflows. The solution combines key Azure IoT services like IoT Hub and Stream analytic.
Repeatable, effective maintenance procedures are seen as “not required” however this couldn’t from the truth. Over my career I have seen thousands of examples of human variation creating equipment failure at the wrong time. We as humans are built to produce variation in almost everything we do. Most people deny this human variation exist however when I ask a manager if they ever could not find their car keys they look at me sheepishly and say “yes, great point”.
Many companies honestly believe there maintenance staff are paid to “know how to do it” without a procedure with specifications, step by step instructions, etc. What if a maintenance employee does “know how to do it” every-time? One must take into consideration their skill level, current state mind, and current working condition, in order to mitigate human error. In addition, what would happen if new information presents itself based on failure data? The only way to insure this new information is used effectively would be to write or change a procedure.
Well-designed maintenance procedures will mitigate human induced failures and allow for continuous improvement to occur naturally.
Reliability Centered Maintenance (RCM) is a proven, logical, sensible approach that helps companies improve reliability. Yet most companies are not getting the return they expected. They see RCM as too much trouble for too little reward. So that’s why we decided to publish this new report. Find out why RCM doesn't work, what needs to change and how to put RCM to work at your company so it doesn't become another Resource Consuming Monster.
We know RCM works however I wanted to share with you the 5 Biggest Mistakes people make using Reliability Centered Maintenance. Love to hear your comments or tell us what you have seen work and not work.
eresource Infotech Pvt. Ltd is a dedicated ERP development firm that serves all major industry verticals with its most efficient and reliable ERP solution for the nine years. Now with our newly developed PMS, we are further equipped with an exclusive application for Preventive Maintenance System for Oil Rig activity management.For details:http://pms.eresourceerp.com/index.html
The Predictive Maintenance solution accelerator is an end-to-end solution for a business scenario that predicts the point at which a failure is likely to occur. Use this solution accelerator proactively to optimize maintenance and to create automatic alerts and actions for remote diagnostics, maintenance requests, and other workflows. The solution combines key Azure IoT services like IoT Hub and Stream analytic.
Repeatable, effective maintenance procedures are seen as “not required” however this couldn’t from the truth. Over my career I have seen thousands of examples of human variation creating equipment failure at the wrong time. We as humans are built to produce variation in almost everything we do. Most people deny this human variation exist however when I ask a manager if they ever could not find their car keys they look at me sheepishly and say “yes, great point”.
Many companies honestly believe there maintenance staff are paid to “know how to do it” without a procedure with specifications, step by step instructions, etc. What if a maintenance employee does “know how to do it” every-time? One must take into consideration their skill level, current state mind, and current working condition, in order to mitigate human error. In addition, what would happen if new information presents itself based on failure data? The only way to insure this new information is used effectively would be to write or change a procedure.
Well-designed maintenance procedures will mitigate human induced failures and allow for continuous improvement to occur naturally.
Reliability Centered Maintenance (RCM) is a proven, logical, sensible approach that helps companies improve reliability. Yet most companies are not getting the return they expected. They see RCM as too much trouble for too little reward. So that’s why we decided to publish this new report. Find out why RCM doesn't work, what needs to change and how to put RCM to work at your company so it doesn't become another Resource Consuming Monster.
We know RCM works however I wanted to share with you the 5 Biggest Mistakes people make using Reliability Centered Maintenance. Love to hear your comments or tell us what you have seen work and not work.
DIFFERENT COUNTRIES – DIFFERENT CORPORATIONS DIFFERENT ECONOMIC MODELS – DIFFERENT TREATMENTS DIFFERENT FORMS OF TREATMENT DIFFERENT COUNTRIES – DIFFERENT CORPORATIONS DIFFERENT ECONOMIC MODELS – DIFFERENT TREATMENTS DIFFERENT FORMS OF TREATMENT
The Quietroom Foundation stimulates the world wide development of quieter hotel rooms and has created the Quietroom label. Experience tells us that hotel guests who book a room which is really quiet will give the hotel a higher rating. Which obviously is important for the hotel's reputation and performance in the long run.
The Group-based Policy (GBP) abstractions for OpenStack provide an intent-driven declarative policy model that presents simplified application-oriented interfaces to the user.
8/13 Mediakey /// Tunnel, vince il 14° Interactive Key Award con BuondìTunnel Studios
ARTIGIANI DELLA COMUNICAZIONE
Nonostante il periodo difficile, l’agenzia creativa milanese
Tunnel Studios, continua a raccogliere frutti. trionfatrice al 14° interactive key award 2013 nella categoria bevande e alimentari con il progetto Buondì, da qualche mese lavora anche per Riso Scotti. e promette di stupirci ancora.
Migrating to the cloud may often seem like a daunting task for companies. When choosing a Managed Service Provider, knowing the estimated time and cost of your server migration is key. Take a look at this new Infographic from CopperEgg that describes the benefits of using a Managed Service Provider that leverages our AWS Sizing Tool to find optimal Instance recommendations for your infrastructure.
For technical services and project people, the course gives an in site into the right selection of a machine, How to draft a
procurement specification of a compressor. They are exposed to the method of performance evaluation, understanding
performance curves operational issues like parallel operation and evaluate the machine performance from site operating data.
For Operational people, this course gives an exposure to understand surging, choking and off design operation of the
machine. Operational care required for the typical services will help them to understand the more reliable operation and help
them to take immediate corrective actions.
For maintenance people. they will get an exposure to the constructional aspects and help them to ensure proper assembly and diagnose the mechanical problems and those of the operational problems caused by mechanical malfunctioning.
The challenges facing in pharmaceutical maintenanceMANUEL PACINI
Maintenance strategies for the pharmaceutical industry.
Maintenance and service-related items are often the second-largest budget element in a laboratory after salaries and benefits
Maintenance is important in any organization. Without proper maintenance, assets deteriorate over time reducing the quality of your output produced. It can also impact the safety of your asset or your people who operate it. Asset management focuses on assuring your people that parts and processes are optimized to improve asset performance. Reducing inventory, maintenance costs and the number of downtime events raises your productivity, while simultaneously driving financial performance and predictability. It also helps your employees with the right tools to make good decisions about driving your plant performance.
Reliability and Maintenance in production ManagementNazneen sheikh
This ppt may help you to get a clear picture about reliability and maintenance in Production Management.
Feedback is a must!!!1
Regards.
Nazneen Sheikh
Learn how proper control of your MRO processes can streamline your workflow and improve overall product quality. Integrated MRO supply chain management can automate repair and overhaul processes, lowering your maintenance expenditures and overall compliance risk.
Oil Industry Safety Directorate TrainingPharma Garage
Course Benefits:
This two days course has been designed for imparting awareness on Safety in Design, Operation &
Maintenance practices to be adopted by industries, Statutory provisions (PESO)/ OISD) requirements
as per latest standards, and best industry practices in hydrocarbon (mid stream & down stream) sector
2. Background
Reliability Centered Maintenance (RCM) is a proven,
logical, approach that helps companies improve
equipment reliability.
Developed by the US Aviation Industry in the 1960’s
Has successfully been implemented in many other
industries.
3. Reliability Centered Maintenance (RCM)
What a system is supposed to do? (Function)
How can it fail to do that? (Functional Failure)
What can cause it to fail? (Failure Modes)
What happens when it does fail? (Effects)
What can be down to predict or prevent the failure
from happening? (Maintenance Plan)
4. Why Now?
The increasing drive towards Lean Manufacturing, 5s
etc has resulted in less equipment redundancy and
ever increasing equipment uptime (reliability)
expectations.
5. Benefits
Increases Maintenance Effectiveness
Ensuring equipment is neither over or under
maintained.
o doing the right kind of maintenance.
o getting the right balance between Planned and Un-Planned
maintenance.
Increases Maintenance Efficiency
Compares the cost of Running Equipment to Failure
against the cost of performing Preventative
Maintenance.
o performing maintenance at the right frequency.
6. Maintenance Tech Benefits
Significant Up-Skilling Opportunity;
gain a detailed understanding of how the process is supposed to operate.
(Cross Training)
become as proficient as a vendor in the maintenance of critical equipment.
o maintenance departments are being forced to reduce costs by eliminating their dependence
on outside vendors for routine equipment servicing.
learn about and get training in the latest Predictive Maintenance PdM
techniques and technologies.
o Vibration analysis
o Thermo graphics
o Oil analysis
o Acoustic leak detection
o Motor monitoring systems
learn how to identify and justify equipment design changes.
Key Performance Indicators (KPIs)
PM content, duration and spares requirements are optimized
o less risk of PMs becoming overdue; having to use up more annualised hours or having to
work overtime to clear the backlog.
7. Operator Benefits
Up-Skilling Opportunity;
gain a detailed understanding of how equipment can fail and it’s effect on
process uptime /reliability. (Cross Training)
identify non technical maintenance tasks that can best be performed by
operators. (Owner Asset Care – visual inspections)
learn how to identify and justify equipment design changes.