Rajasekar Murugaiyan has over 19 years of experience in maintenance for oil, gas, power and other industrial facilities. He currently works as a Superintendent for Qatar Shell GTL, where he supervises maintenance activities and shutdowns. Previously he held roles with increasing responsibility in maintenance management and supervision. He has extensive experience planning and executing maintenance and overseeing teams that maintain mechanical, electrical and instrumentation equipment.

1. Rajasekar Murugaiyan
Superintendent
EDUCATION:
Diploma in Mechanical Engineering. First Class with Distinction, Year of Completion 1995.
SUMMARY OF EXPERIENCE:
More than 19+ years experience in field construction, commissioning and Maintenance in Various Plant
like Oil & Gas Field On-Shore & Off-Shore, Thermal Power Plant, Refinery, Petrochemical, Desalination
Plant, Cross Country Pipelines, GTL process plant and Maintenance Work for Utilities System & Pipeline
Works. Experiences include mechanical, electrical and instrumentation maintenance for Rotary and
Stationary equipments such as – gear box, pump, turbine, boiler, compressor, exchanger and others.
SPECIFIC EXPERIENCE:
Maintenance Superintendent (Mech, Elec, Inst) Qatar Shell GTL
Qatar National Facility Services (QNFS) Ras Laffan, Qatar
May 2010 to Present
• After successfully completion of maintenance contract, I’m continuing on the Shell project to
support major shutdown activities as a Plant Area Shutdown coordinator.
• Monitoring and Supervising the execution of day-to-day preventive and corrective maintenance
activities and unit/major shutdown related to mechanical, electrical and instrumentation plant and
process equipment, (rotary & stationary) Fire fighting Equipments. Workshop machines and other
mechanical plant and equipment. Fabrication of spare parts required for the plant and machinery.
• Investigating and troubleshooting maintenance problems.
• Provide mechanical expertise/support to the maintenance and inspection team.
• Responsible for the overall maintenance management of the project.
• Manage any planned or unplanned equipment repairs.
• Managing of the mechanical manpower for the area & assigning specific responsibilities
according to their experiences and skills.
• Plan and schedule daily maintenance activities and provide required support to field maintenance
personnel.
• Continuously review equipment spare parts and Bill of Materials to ensure availability
• Technical completion of maintenance work orders and prepare backlog report.
• Follow up on field work progress, identify problem areas and update the plan accordingly.
• Attend contract clarification and work progress meeting, perform any and all duties deemed
necessary by the maintenance management to accomplish the successful operation of the plant.
• Daily Monitoring with Operation / Maintenance planning group in the planning, estimating,
scheduling and coordinating the execution of daily maintenance work orders and construction
work, ensuring that enough resources, materials and services are available.
• Direct the planning effort to continuously review spare parts for existing and new equipment to
ensure availability for normally scheduled or emergency repairs.
• Daily Monitoring of all equipments and identifies operational problems to avoid costly
Shutdown.
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2. Rajasekar Murugaiyan
Superintendent
• Identify spare parts required for maintenance work from manufactures drawing and spare parts
List.
• Supervise and Perform major/unit shut-down maintenance repair & overhaul on all rotating &
Static equipments.
• Provide guidance, direction and training for maintenance department employees.
• Continuously understudy equipment and proposed modifications to enhance the equipment
performance.
• Managed directly mechanical, electrical and instrumentation supervisors and managed day to day
planning and 90 day look ahead plans for mechanical, electrical and instrumentation activities.
• Managed the process for training and developing competent electrical persons (CEP’s) from their
hiring/on boarding up until their acceptance as CEP’s by the client.
• Ensured competency of all mechanical, electrical and instrumentation technicians, senior
technicians and supervisors were in place and reviewed on the scheduled dates and all records
were updated.
• Having adequate knowledge of handling CNC lathe machines, vertical lathes, Jig boring
machines, Milling machines, Radial drilling machines, Hydraulic presses, band saw, grinder etc.
• Ensuring prompt completion and quality of the execution of maintenance jobs.
• Maintaining safety & Quality standards and housekeeping in compliance with company policies.
• Comply with all company Health Safety & Environment as well as Work Permit policies and
procedures.
• Implement and maintain the continuous improvement of safe working practice and project
productivity.
• Providing effective leadership and strategic guidance in respect of safety, health and
environmental issues within area of responsibility
Mechanical Engineer
Trading and Agency Services -TRAGS Qatar
April 2005- May 2010
• Construction and commissioning (Offshore and Onshore) : Supervised and performed all pre-
fabrication activities, to monitor various process and plant equipment construction erections and
installations. Perform construction & commissioning inspections and to ensure safety & QA/QC
Qualities maintained. Experienced in system’s test pack documents compilation and pre-
commissioning/ commissioning and mechanicals related works.
• Managing a good coordination with multi-culture workforces and to assist other site team groups
to meet common project objectives.
• Ensuring that proper documentation and as-built drawings are maintained in accordance with
technical integrity and operation requirements.
• Assist in resolution of day to day problems including work interface issues, interferences,
material relay and constructability, etc
• Co-ordinate Installation, bolting and hydro-testing of high pressure gas & oil pipe and equipment
works
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3. Rajasekar Murugaiyan
Superintendent
• Preparing and maintaining documentation, records and flange reports.
• Assist with the mechanical completion and hand over process to beginning commissioning
operations.
• Responsible to assure for all activities related to static and rotating equipments, piping
fabrication, installation and testing (NDE, hydro test, pneumatic strength & N2He leak test) are
completed as per project specification and relevant test certificates are completed based on
system/ sub-system boundaries defined by commissioning.
• Site monitoring in day-to-day of the ongoing of mechanical plant and process equipment, piping
works to achieve MC completion.
• Assist on resolving any construction re-works and consumable materials issues during
commissioning phase.
• Implement and committed in Incident & Injury Free, Initiative Fault free Start up.
• Maintenance and Shutdown (Offshore and Onshore) : Supervised and performed the
execution of day-to-day preventive and corrective maintenance activities and unit/major
shutdown related to mechanical plant and process equipment, (rotary & stationary) Fire fighting
Equipments. Workshop machines and other mechanical plant and equipment. Fabrication of spare
parts required for the plant and machinery .etc
Mechanical Supervisor Huat Heng Engineering Pte Ltd.
Feb 2004 - Jan 2005 Singapore
• Identify spare parts required for maintenance work from manufactures drawing and spare parts
List.
• Supervised and Performed major/unit shut-down maintenance repair & overhaul on all rotating &
Static equipments.
• Provided guidance, direction and training for maintenance department employees.
• Continuously understudy equipment and proposed modifications to enhance the equipment
performance.
• Ensure prompt completion and quality of the execution of construction and maintenance jobs.
Mechanical Supervisor Doha Thermal Power Station & Water
Kuwait Shipbuilding & Repair yard Co State of Kuwait
Mar 2003 – Dec 2003
• Performed as a Mechanical Supervisor with thermal power and water Plant Major Shutdown.
• Involved in Pre-shutdown activities.
• Act as a Team Leader To Carry Out All Execution.
• Operation & Maintenance of Floating Head Exchangers, Hair And Fin Tube Exchanger,
Diaphragm Plate Exchangers ,Re- Boiler Exchanger-Tube Exchanger, Columns, vessels,
Drums,Reactors,Finn Fans, Fire Heaters,Tanks,Valves,Centrifugal Compressors, Gas Turbine
Generators, Pumps and all Kind Of Static Equipments Maintenance.
• Ensure overall work quality and safety during shutdown.
Senior Mechanical Technician Oil & Gas Plant Project Division,
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4. Rajasekar Murugaiyan
Superintendent
Oman National Electric & Co. Sultanate of Oman
Feb 1999 - Dec 2002
• Maintenance of mechanical plant equipments, which includes preventive break down, predictive
maintenance.
• Maintenance in various equipments in refinery oil & gas polymer plant.
• Exchangers, column, vessels & drums, reactor, boiler, heaters, furnace, tanks.
• Equipments and machinery such as single and multistage gas compressors, multistage pumps, gas
compressors, air compressors, fin fans, blowers, according to schedule and check list.
• Carried out alignment of equipment and machinery utilizing different methods, such as rim and
face, reverse dial indication.
• Carried out work in accordance with safety and fire regulations, observe good housekeeping, and
work practice on site, and in the work shop. Assists supervisors during start up and shut down of
critical equipment and machinery.
• Carried out repairs and overhauls on static equipment such as coolers, heaters, condensers, heat
exchangers, valves, columns, reactors, and vessels.
• Attended plant start up in gathering centres, tank farms, oil & gas treating plants.
• Experience in solving start up troubles, operational troubles, related with electrical
instrumentation and process.
• Attended emergency shutdowns due to power failure, critical process troubles, instrument failure
etc.
Senior Mechanical Technician Arrow Engineering
M/S Chennai Petroleum Corporation Limited (CPCL) India
May 1995-Jan 1999
• Performed daily corrective and planned maintenance repairs.
• Ensure that repairs and installation of new equipment complies with agency policy, safety
procedures and local codes and regulations.
• Function as lead mechanic as required in the repair of power generating equipment such as
boilers, generators, turbines and air compressors.
• Performed scheduled preventive maintenance.
• Direct the work of Maintenance Mechanic.
• Tested and calibrated newly installed and pre-existing mechanical equipment.
• Processed orders for replacement parts and services.
• Utilized computer-based systems for inventory control and maintenance planning.
• Provided hands on industrial maintenance and training as required.
TRAINING / CERTIFICATION & LICENSE:
Trainings:
• Sea survival and H2S / breathing apparatus training
• Offshore medical certificate.
• Safe systems of work.
• Health and safety.
• AIM - EDMS
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5. Rajasekar Murugaiyan
Superintendent
• IIF (Incident & Injury Free)
• First Aid / Authorized Permit Applicant /Receiver
• Shell training packages mandatory (working at height, poor lighting, confined space
• Practical leadership, planning and organization, CBT (computerized based training)
• Electricity awareness, Lifting, Hazardous area identification, First Aid, Quality
• Control, Permit to Work, Supervision with LCA, LOTO, Life Saving Rules, Heat stress and
Communication Skill.
Certification:
• CNC Programming
• Basic Computer Application (MS Office-Excel, Word, Power Point , MS Projects, Front Page,
Outlook)
• Boiler Certificate
• SAP (Maintenance Management Programmer)
ASNT Level II as per SNT-TC- 1A
• Dye Penetration Test
• Radiographic Test
• Magnetic Particle Test
• Ultrasonic Test
• Visual Testing
License:
• Valid Qatar light vehicle driving license
• Valid India light vehicle driving license
Page 5 of 5

6. Rajasekar Murugaiyan
Superintendent
• IIF (Incident & Injury Free)
• First Aid / Authorized Permit Applicant /Receiver
• Shell training packages mandatory (working at height, poor lighting, confined space
• Practical leadership, planning and organization, CBT (computerized based training)
• Electricity awareness, Lifting, Hazardous area identification, First Aid, Quality
• Control, Permit to Work, Supervision with LCA, LOTO, Life Saving Rules, Heat stress and
Communication Skill.
Certification:
• CNC Programming
• Basic Computer Application (MS Office-Excel, Word, Power Point , MS Projects, Front Page,
Outlook)
• Boiler Certificate
• SAP (Maintenance Management Programmer)
ASNT Level II as per SNT-TC- 1A
• Dye Penetration Test
• Radiographic Test
• Magnetic Particle Test
• Ultrasonic Test
• Visual Testing
License:
• Valid Qatar light vehicle driving license
• Valid India light vehicle driving license
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