1. ARUN MANGAL
E-Mail: amangal62@rediffmail.com | Contact: +91 – 9911594202
Address: House No. 2190, Sector – 8, Faridabad – 121 006 (Haryana)
DESIGN & ENGINEERING DEVELOPEMENT COMMISSIONING
KEY SKILLS
Design, Engineering, Development and commissioning of Systems / Equipment’s pertaining to Bulk Material Handling / Static &
Process Weighing.
AREAS OF EXPOSURE
Pre-bid engineering , DPR, Design Criteria Report, Inception Report, Project Layouts, Flow Diagrams, Conveyor Profiles, Technical
Specifications / Tender Documents, Tender Analysis and Recommendation, Review of Contractors’ Design Calculations / Drawings
etc. Belt Conveyor Calculations ( Tension and Power Calculations / Selection of Belt, Motor, Gear Box, Pulleys, Idlers etc. ), Man-hour
calculations, Detail Engineering, Development of Surfaces, Feasibility studies, Cost Estimates, Vender evaluation, Erection &
Commissioning related issues, Through knowledge of related Standards such as IS: 11592, IS : 8598, IS : 8531, IS : 4776, Cema 5 etc.,
Product related Structural detailing for Junction Houses / Chutes / Silos etc., Heavy Fabrication involving Girders, Channels, Angles
etc., Product related Hydraulics & Pneumatics, Weights & Measures / CCOE / ATEX Approvals, New product development , Service
related issues, Interdisciplinary co-ordination , Progress monitoring and progress reporting, Knowledge of control Philosophy and
Instrumentation related to Material Handling systems etc.
ASSOCIATED EQUIPMENT’S
Belt Conveyors, Pipe Conveyors, High Angle Conveyors, Apron Feeders, Stacker / Reclaimer, Ship Unloader, Ship Loader, In Motion
Wagon Loading Stations, Truck Loading System, Wagon Tipplers ,Vibrating Screens, Vibrating Feeders, Bucket Elevators, Crushers,
Magnetic Separators, Metal Detectors, Flap Gates , Product related Structural / Chutes / Bins / Hoppers , Weigh Feeders, Belt Scales,
Road Weigh Bridges, Rail Weigh Bridges, Platform Scales, Hopper Weighing Systems etc.
CURRENT SITUATION
Currently working as a freelancer in the field of Design & Engineering of Bulk Material Handling Systems and Equipment’s. Also
open to any suitable OPENING based on my qualification and experience.
CAREER PROGRESSION
Dy. Chief Mechanical Engineer, Howe (India) Pvt. Limited, New Delhi Jul 2010 to December 2015
• Responsible for planning & execution of Bulk Material Handling Projects related to mainly import of Coal and export of Iron
Ore at PORTS
• Carry out in-depth analysis of the projects, for assessment of technical and commercial viability of the projects to ensure
proper utilization of the funds
• Effectively coordinate with various agencies involved in the Project, understanding their limitations & constraints, properly
making/matching and integrating all the facilities
• Liaise with all departments for commissioning and carry out a full scale trial of the machine
• Establish plan for ensuring compliance to all HSE activities and practices
• Review existing systems & procedures and designed internal controls/quality audit checks for various operational areas for
achieving higher operational efficiency, resource rationalization and cost reduction
• Define operational parameters and ensure strict adherence thereto to generate maximum operational efficiency
• Drive the efforts for designing and implementing stringent systems and quality plans/manuals to ensure high quality
standards during all the stages of projects
• Associate closely with adopting and implementing stage-by-stage Quality Monitoring System to ensure adherence to
technical specifications and quality standards
2. Key Projects:
• Preparation of Detailed Project Report and Detailed Engineering for Karaikal Port, Pondicherry
• Detailed Engineering for Coal Handling System at Parsa East & Kente Basin Coal Mine, Adani Mining
• Preparation of Detailed Project Report for Development of Phase – II of Dhamra Port
• Detailed Engineering for Phase II EPC Tendering Process for all weather, multipurpose, deepest Port at Visakhapatnam of
Gangavaram Port Limited
• Detailed Engineering for replacement of Alumina Ship Loader at Visakhapatnam Port for NALCO.
• Detailed Engineering for Covered Shed with Mechanised Handling System and Alternate Coal Feeding System for JSW
Jaigarh Port, Ratnagiri
Principal Engg. (Mech.), Bateman Engg. (India) Pvt. Limited, Bangalore Mar to Jun 2010
Assistant Divisional Manager (Engg.), T.R.F Limited (A TATA Enterprise), Jamshedpur Nov 2009 to Mar 2010
• Accomplished responsibility for engineering of Products related to Bulk Material Handling involving equipment, viz.
Vibrating screens, belt conveyors, crushers, vibrating feeder, cyclones etc.
• Meticulously handled the Belt Conveyor Calculations, Flow Diagram, Layouts, Technical Specifications of equipment's, Man-
hour calculations, Technical Adjudication, Review of Vendors drawings / Specifications etc.
• Interfaced and coordinated with Vendors on specifications/technical issues related to the projects
• Deftly handled the preparation of erection completion, pre-commissioning and commissioning check list, including
preparation of SOP & SMP for Equipments
• Comprehension and assimilation of contractual obligations, rights, and scope of work. Engineered preparation of the
MOU’s, Legal Drafting and other contractual documents
Dy. General Manager (Engg.), BHP Infrastructure (P) Limited, Faridabad Jul 2008 to Oct 2009
General Manager (Design), Tecon Projects Pvt. Limited, Noida Aug 2007 to Jul 2008
• Shouldered the responsibility for Plant Layout, System Layout cum Profile, Flow sheet finalization, Equipment Design and
Detailing through team of Engineers / Draftsman
• Closely monitored the Bulk Material handling Equipments, viz. Belt Conveyors, Bucket Elevators, High Angle Conveyors, Pipe
Conveyors, Vibrating Feeder / Screen, Crushers etc.
• Structured detailed budget for commissioning project, planned schedule of activities, mobilized resources - materials and
manpower for successful execution
• Set stringent quality standards and ensured strict adherence with no occasions of compromise
• Effectively collated the inputs from the market and customers for new products and improved the existing products and
thereafter documented the technical specifications for the proposed products
Sr. Manager (Design), Avery India Limited, Faridabad Aug 1992 to Aug 2007
• Assumed responsibility for Product Design and Development through team of Engineers / Draftsman for Static / Dynamic
Weighing Equipment’s, Petrol / Diesel Dispensing Pumps, Liquid Filling Machines, etc.
• Accountable for reviewing Design, Drawing checking, Material requirement preparation, checking of Requisition and
Mechanical data sheets
• Guided the team of Draftsman, Engineers to resolve the various problems during the erection stage
• Led the project teams and integrate their efforts to maximize operational productivity
• Provided functional guidance to the team members for detailing, calculation, analysis and release new design for
developing the prototype
• Devised effective strategies for performing design calculation and if necessary design important tooling
• Organized various training sessions for the design team to enhance their performance
• Drove the efforts for preparation of schematic design in aspects of application, assemblies, manufacturing feasibilities,
maintenance accessibilities, handling, installation, aesthetics, safety norms, CE norms, and ergonomics
• Ensured that all drawings produced are correct in standard, right reference and as per layout and in compliance with the
client's standards
• Developed plans for modeling of detailed components, assemblies and detailed drawings
• Systematized conducting of testing/inspection of jigs & fixtures, identifying defects & making relevant modifications
• Initiated Continuous Improvement concept to enhance working practices, procedures, standards and machine performance
• Actively involved in preparation of Estimation Report, Calculations, Upgrading Design as per Request of the Customers
• Geared the activities for reviewing Design, Drawing checking, Material requirement preparation, checking of Requisition
and Mechanical data sheets
3. • Designed & developed cost & energy saving techniques/measures and modifications to achieve substantial reduction in
O&M expenditures and work within the budget
• Ensured timely calibration of all instruments, gauge’s, fixture, draw up of heat up/cooling down cycle for reliability &
trouble free working
• Propagated Quality Circle movement and developed quality culture in the work force to achieve quality leadership in the
industry
Design Engineer, Schenck Process, Ranchi Jul 1985 to Jul 1992
EDUCATION
• B.Tech. ( Mechanical), I.I.T. (B.H.U.), Varanasi - 1985
Training Attended
• Four Weeks Training (17 Jul 1994 to 16 Aug 1994) regarding Technology transfer w.r.t. Process Weighing Equipments at
Merrick Industries Inc., 10 - Arthur Drive, Laynn Haven, Florida, U.S.A.
I.T. Skills: MS Office, AutoCAD
Date of Birth: 5th
Apr 1962 || Languages Known: Hindi and English
References and verifying documentation furnished upon request