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Enterprise Project Systems – BCO6179

                        SAP PS - Materials
Presented To: Stephen Paull            Presented By:
                                                       Neha Bachani - s3835526
                                                       Hardik Vasavada - s3835122
                                                       Jarrod Fong-Lim - s3640887
Agenda



         Business Scenario

         Materials in Project

         Integration with MM and PP

         Procurement

         Third Party Purchase Orders

         Advance Procurement

         Delivery
SAP PS - Materials


 Material: Business Scenario



 • We are manufacturing the turbine project in the workshops. The project is
   made up of different components. Procure the components required by
   purchasing them or producing them in your facilities. Ensure that the turbine is
   delivered to your customer.
SAP PS - Materials




                     Sales and
                     Distribution,
                     Materials
                     Management and
                     Production
                     Planning and
                     Control are lined
                     to projects by
                     Materials.
SAP PS - Materials

                     • The system
                     differentiates between
                     stock (item category
                     L) and non-stock (item
                     category N).

                     •Stock items are
                     entered for materials
                     kept in stock
                     (warehouse, sales
                     order, or project
                     stock). Reservations
                     are generated for
                     stock items.

                     • Non-stock items are
                     entered if materials
                     are to be procured
                     directly for the
                     network (that is, not
                     using MRP). Purchase
                     Requisitions are
                     created for non-stock
                     items.
SAP PS - Materials



                     The simplest scenario
                     involves assigning
                     components directly
                     to the network or
                     directly to the activity
                     on an overview
                     screen.

                     The item detail screen
                     includes the
                     Procurement
                     parameters tab that
                     contains information
                     on the item category,
                     the characteristics of
                     the material, and the
                     account assignment of
                     the component.
SAP PS - Materials




 Selecting the Procurement Type (2)                                   The way in which
                                                                      components are
                                                                      procured depends on
            Item category:                                            both the item category
   1                         Stock item/non-stock item                and the attributes of
                                                                      the material.
            Material:
                             Sales order/collective stock, or both
                                                                      The material master
   2                         Internal/external procurement, or both   stores information on
                             With or without mixed MRP                whether:
                                                                      • The material is
                                                                         purchased or
            Project definition:
   3                         With or without project stock               manufactured
                                                                         internally (or both)
                                                                      • Individual or
   4        Sales order:                                                 collective
                                                                         requirements (or
                             With or without sales order stock

                                                                         both) are possible
            BOM:                                                         for the material
   5                         Special procurement key                  • The material can be
     SAP AG 2003                                                         procured in advance
SAP PS - Materials




                     Non-stock item (N):

                     • Non-stock items
                     cannot be managed
                     as project stock or
                     sales order stock.

                     • When the goods
                     are received, non-
                     stock items are not
                     placed into stock,
                     but posted to the
                     activity.
SAP PS - Materials




                     If you choose direct
                     procurement with
                     item category N,
                     you can choose
                     between two
                     procurement types:

                     • Purchase
                     requisition for the
                     network

                     • Third-party
                     requisition for the
                     network
SAP PS - Materials




                     As soon as you have
                     activated the
                     requirements in your
                     network (for the
                     entire network, the
                     individual activity,
                     or the individual
                     component), a
                     purchase requisition
                     is generated when
                     you save data.
SAP PS - Materials



                     The main function of MRP is
                     to ensure material
                     availability.

                     The procurement element
                     for requirements planning is
                     a planned order and, for
                     external procurement, a
                     purchase requisition.

                     Once quantities and dates
                     have been planned in
                     requirements planning,
                     these planned procurement
                     elements are converted to
                     "exact" procurement
                     elements: For production,
                     this is the production order
                     and, for external
                     procurement, the purchase
                     order.
SAP PS - Materials



                     The reservation either
                     takes effect a)
                     immediately, b) after
                     release, or c) never.
                     Case c) is possible as of
                     Release 4.6.

                     This enables you to
                     release the activity but
                     leave the reservation
                     inactive for planning.
                     You can make the
                     reservation active for
                     planning at a later
                     stage.
SAP PS - Materials


                     3rd party purchase orders
                     allow the purchased material
                     to be delivered directly from
                     the vendor to the customer.

                     When assigning material
                     components to network
                     activities the system asks you
                     to maintain the address of the
                     customer to which the vendor
                     is to ship the goods.

                     You can use addresses from:

                     • Central address management
                     • Customer master data
                     • Purchasing master data
SAP PS - Materials



                     For critical components with
                     long and unreliable delivery
                     times to be purchased, these
                     will be acquired at an early
                     stage in the project, well
                     before the project activities
                     where these components will
                     be consumed.
                     Preliminary procurement is
                     used to this end.

                     Use preliminary procurement
                     if you are working with sales
                     order or project stock.
                     Category L is selected when
                     you assign your components to
                     ensure that stock can be
                     managed.
SAP PS - Materials


                      The delivery information is
                     transferred from the superior
                     object to the subordinate
                     objects.

                     If a component has no delivery
                     information but the upper-level
                     activity does, this information
                     is transferred to the
                     component. If a subordinate
                     object has delivery
                     information, then it does not
                     take the information from the
                     superior object.

                     For example: A component and
                     the upper-level activity have
                     different delivery information.
                     Priority is given to the delivery
                     information that the
                     component already has.
SAP PS - Materials




                     Select material components to
                     be delivered to the customer.
                     This creates an SD delivery
                     note automatically.

                     You can select components by
                     specifying the project
                     definition, the WBS element, a
                     sales order, or a network.
SAP PS - Materials




                     Detail screens for each
                     component display the various
                     quantities related to the
                     component (requirement
                     quantities, item quantities,
                     quantity in delivery, open
                     quantities, available open
                     quantities, for example).

                     You can deliver materials from
                     stock, project stock, or sales
                     order stock. Every item in the
                     delivery is directly related to
                     the reservation or purchase
                     requisition.
SAP PS - Materials




                     After the material is selected,
                     the delivery note is created
                     with reference to the network
                     component.

                     If a delivery note (document
                     type LP) is created from a
                     project, every delivery item
                     (item category DLP) has a
                     direct reference to a
                     reservation or purchase
                     requisition in the network.
                     This is used for availability
                     checks and for updating actual
                     data for the goods issue.
SAP PS - Materials




The system checks the availability of all material components in the network. If
there is a material shortage, the network receives the status material shortage. A
dialog box appears from which you can go directly to the check log, the missing
parts list or missing parts overview.

To check material availability for the network, we have to choose all the activities
from Project Planning Board and go to EditFunctionsMaterial Availability
(Network).
SAP PS - Materials




Availability Check Log: Overview about errors in the availability check or information
about material components which are not available.

The log remains available until you leave the transaction. To call up the log, choose
ExtrasLogsMaterial Availabilty.

The log presents an overview of the collected messages. You can display individual
messages by double clicking on them.
Thank You


Questions?

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Project Systems: Materials

  • 1. Enterprise Project Systems – BCO6179 SAP PS - Materials Presented To: Stephen Paull Presented By: Neha Bachani - s3835526 Hardik Vasavada - s3835122 Jarrod Fong-Lim - s3640887
  • 2. Agenda Business Scenario Materials in Project Integration with MM and PP Procurement Third Party Purchase Orders Advance Procurement Delivery
  • 3. SAP PS - Materials Material: Business Scenario • We are manufacturing the turbine project in the workshops. The project is made up of different components. Procure the components required by purchasing them or producing them in your facilities. Ensure that the turbine is delivered to your customer.
  • 4. SAP PS - Materials Sales and Distribution, Materials Management and Production Planning and Control are lined to projects by Materials.
  • 5. SAP PS - Materials • The system differentiates between stock (item category L) and non-stock (item category N). •Stock items are entered for materials kept in stock (warehouse, sales order, or project stock). Reservations are generated for stock items. • Non-stock items are entered if materials are to be procured directly for the network (that is, not using MRP). Purchase Requisitions are created for non-stock items.
  • 6. SAP PS - Materials The simplest scenario involves assigning components directly to the network or directly to the activity on an overview screen. The item detail screen includes the Procurement parameters tab that contains information on the item category, the characteristics of the material, and the account assignment of the component.
  • 7. SAP PS - Materials Selecting the Procurement Type (2) The way in which components are procured depends on Item category: both the item category 1 Stock item/non-stock item and the attributes of the material. Material: Sales order/collective stock, or both The material master 2 Internal/external procurement, or both stores information on With or without mixed MRP whether: • The material is purchased or Project definition: 3 With or without project stock manufactured internally (or both) • Individual or 4 Sales order: collective requirements (or With or without sales order stock both) are possible BOM: for the material 5 Special procurement key • The material can be SAP AG 2003 procured in advance
  • 8. SAP PS - Materials Non-stock item (N): • Non-stock items cannot be managed as project stock or sales order stock. • When the goods are received, non- stock items are not placed into stock, but posted to the activity.
  • 9. SAP PS - Materials If you choose direct procurement with item category N, you can choose between two procurement types: • Purchase requisition for the network • Third-party requisition for the network
  • 10. SAP PS - Materials As soon as you have activated the requirements in your network (for the entire network, the individual activity, or the individual component), a purchase requisition is generated when you save data.
  • 11. SAP PS - Materials The main function of MRP is to ensure material availability. The procurement element for requirements planning is a planned order and, for external procurement, a purchase requisition. Once quantities and dates have been planned in requirements planning, these planned procurement elements are converted to "exact" procurement elements: For production, this is the production order and, for external procurement, the purchase order.
  • 12. SAP PS - Materials The reservation either takes effect a) immediately, b) after release, or c) never. Case c) is possible as of Release 4.6. This enables you to release the activity but leave the reservation inactive for planning. You can make the reservation active for planning at a later stage.
  • 13. SAP PS - Materials 3rd party purchase orders allow the purchased material to be delivered directly from the vendor to the customer. When assigning material components to network activities the system asks you to maintain the address of the customer to which the vendor is to ship the goods. You can use addresses from: • Central address management • Customer master data • Purchasing master data
  • 14. SAP PS - Materials For critical components with long and unreliable delivery times to be purchased, these will be acquired at an early stage in the project, well before the project activities where these components will be consumed. Preliminary procurement is used to this end. Use preliminary procurement if you are working with sales order or project stock. Category L is selected when you assign your components to ensure that stock can be managed.
  • 15. SAP PS - Materials The delivery information is transferred from the superior object to the subordinate objects. If a component has no delivery information but the upper-level activity does, this information is transferred to the component. If a subordinate object has delivery information, then it does not take the information from the superior object. For example: A component and the upper-level activity have different delivery information. Priority is given to the delivery information that the component already has.
  • 16. SAP PS - Materials Select material components to be delivered to the customer. This creates an SD delivery note automatically. You can select components by specifying the project definition, the WBS element, a sales order, or a network.
  • 17. SAP PS - Materials Detail screens for each component display the various quantities related to the component (requirement quantities, item quantities, quantity in delivery, open quantities, available open quantities, for example). You can deliver materials from stock, project stock, or sales order stock. Every item in the delivery is directly related to the reservation or purchase requisition.
  • 18. SAP PS - Materials After the material is selected, the delivery note is created with reference to the network component. If a delivery note (document type LP) is created from a project, every delivery item (item category DLP) has a direct reference to a reservation or purchase requisition in the network. This is used for availability checks and for updating actual data for the goods issue.
  • 19. SAP PS - Materials The system checks the availability of all material components in the network. If there is a material shortage, the network receives the status material shortage. A dialog box appears from which you can go directly to the check log, the missing parts list or missing parts overview. To check material availability for the network, we have to choose all the activities from Project Planning Board and go to EditFunctionsMaterial Availability (Network).
  • 20. SAP PS - Materials Availability Check Log: Overview about errors in the availability check or information about material components which are not available. The log remains available until you leave the transaction. To call up the log, choose ExtrasLogsMaterial Availabilty. The log presents an overview of the collected messages. You can display individual messages by double clicking on them.