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PLASTIC BRICKS
(Executive summary)
HADIA KHAN 2023-MSEM-1
ALI AHMED MAHBOOB 2023-MSEM-7
CONTENTS
PROBLEM
STATEMEN
T
1
GOAL
2
OBJECTIV
ES
3
4
METHODOLOGY RAW
MATERIAL
5
CALCULATIO
NS
6
ECONOMIC
ANALYSIS
7
TESTING
RISKS
SUCCESS
CRITERIA
8
10
11
OBSTACLE
S
9
REFERENC
ES
12
Problem statement
“ Accumulation of plastic materials
that is not biodegradable stays in
the system for long time and results
hazardous for human eco-system.”
Goal
“Installation of plant with capacity of making 1000 bricks per shift of 8 hours by using waste
materials.’’
Objective
To raise Ecological awareness
To develop a scientific way of reusing waste plastic
To reduce the cost of construction material by using cost effective bricks
Manufacturing of plastic brick
• For uniformity and strength
4. Mixing
• 120-150 degree temperature.
3. Burning
• . Measurement of materials
2. BATCHING
• Collected from waste
1. Collection of plastic
material
5. Molding
• Dry for a period of 28 days
6. Curing
• Normal brick size (19*9*9 cm )
Raw material
Plastic (HDPE) 30%
Waste foundry sand 10%
Glass granules 5%
Sand 50%
Additives 5%
Comparison between Normal brick and plastic
brick
PARAMETERS NORMAL SOLID BRICK PLASTIC BRICK REMARKS
Length(cm) 28 28
Breadth (cm) 15 15
Height(cm) 9 9
Volume(cm^3) 3780 3780
Dry Weight(gm) 8607 8193 Weight reduction due to plastic
Cement used(gm) 537.94 508.22
Sand used(gm) 3227.63 3049.33
Aggregate used 4841.44 4572
Plastic used (gm) 0 61.45 One brick consumes nearly 30 pcs of noodle wrappers
Market price per brick 27 29.25 Considering shredded plastic cost to be Rs 65/kg, this
can be reduced with proper policy
PARAMETERS NORMAL SOLID BRICK PLASTIC BRICK REMARKS
Length(cm) 28 28
Breadth (cm) 15 15
Height(cm) 9 9
Volume(cm^3) 3780 3780
Dry Weight(gm) 8607 8193 Weight reduction due to plastic
Cement used(gm) 537.94 508.22
Sand used(gm) 3227.63 3049.33
Aggregate used 4841.44 4572
Plastic used (gm) 0 61.45 One brick consumes nearly 30 pcs of noodle wrappers
Market price per brick 29 27 Considering shredded plastic cost to be Rs 65/kg, this
can be reduced with proper policy
Economic Analysis
Land required = 1 Canal
• Capital required for installing
40 lac (approx.)
Plastic cutter = 3 lac
Shredder machine = 15 lac
Mixing machine = 5 lac
Moulds = 1.5 lac
• Total charges = 26 lac
• So, sum up = 66 lac.
Extra installation charges = 1.5 lac
TESTING
Compressive test
Hardness test
Fire resistance test
Water resistance test
Success criteria
The cost of construction will reduce
Plastic brick installation plants will be successfully completed
Can aid in a sustainable future which might be the savior in reducing non-
recyclable plastic waste
Obstacles
Efforts for workers to deal with toxic and hazardous materials.
Trained workers that can be able to sort plastic materials.
RISKS
Release of harmful gases
Overshadow the benefits achieved through impregnating of such plastics in the sand bricks
Most plastic packaging may not be successfully recycled due to toxic level
References
https://sjcit.ac.in/wp-content/uploads/2022/03/1.-EXPERIMENTAL-STUDY-OF-PLASTIC-BRICKS-
MADE-FROM-WASTE.pdf
https://www.technoarete.org/common_abstract/pdf/IJERMCE/v9/i6/Ext_68459.pdf
https://www.sciencedirect.com/science/article/pii/S277239762200073
project management REV (1) (1).pptx plastic bricks

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project management REV (1) (1).pptx plastic bricks

Editor's Notes

  1. plastics are fueling the world’s incinerators and contribute to the release of dioxins and other toxins,Ecobricks are a sustainable way to reuse non-biodegradable plastic waste as plastic waste is regarded as a long-lasting and durable material. Hence, keeping plastic out of the ecosystem and prevents the contamination of the environment.
  2. The main reection of this review is to conduct primary research on a large scale to nd an innovative model to transform waste plastic into environmentally friendly bricks. To raise Ecological Consciousness through the spread of plastic bricking and the transformation of global plastic into local solutions. To develop a scientific way of reusing waste plastic (PET bottles) along with utilization of laterite quarry waste that could result in alternative building material.
  3. Collection of Plastic Materials: collected from the factories waste, hospital waste, industries waste,food packages and plastic bottles this will come under the LDPE plastic type. 2. Batching :Measurement of materials is known as batching The waste bottles are rinsed with water and then dried after which the weights of bottles are measured. Sieving of sand is done by 600-micron sieve. and this sand will be used for making bricks. Various proportions of plastic bottles with sand is taken for bricks. The different ratios we used are 1:2,1:3 3. Burning of waste plastic: plastic waste is burned in a closed vessel to prevent the toxic gases released into atmosphere.Temperature is about 120-150 degrees centigrade. 4. Mixing: for the production of uniformity and strength in brick. the river sand is added to it. The sand added is mixed time. Hence mixing process should not consume more time 5. Moulding After completion of proper mixing we place mix into required mould. The test specimens after moulding were allowed to dry for a period of 24 hours. The specimens were kept in curing tank and allowed to cure for a period of 28 days. 6. Curing The test specimens after moulding were allowed to dry for a period of 24 hours. The specimens were kept in curing tank and allowed to cure for a period of 28 days.