LIGHTWEIGHT
CONCRETE
DEFINITION
concrete which uses lightweight
aggregates
May consist of lightweight aggregates are
used in ordinary concrete of coarse
aggregate and sand, clay, foamed slag,
clinker, crushed stone, aggregates of
organic and inorganic.
Methods of preparation of
lightweight concrete
3.Providing lightweight
aggregate concrete
1.Preparation of porous
concrete
2.Without providing
concrete smoother
(rough concrete)
1.PREPARATION OF POROUS
CONCRETE
a) Lightweight concrete obtained by
inserting gas bubbles or air into the mixture
of plastic cement (mixed with fine sand)
b) Lightweight concrete did not contain
stones included as porous mortar.
Characteristics of porous concrete :
2. a high
moisture
movement
3. a high
shrinkage
1. high
thermal
insulation
POROUS CONCRETE
Types of porous concrete
a) type of
cast in situ
b) type of
first cast
Aggregates used shall comply with
the following conditions:
a) At least
95% of
aggregates
must be via
the 18mm
BS sieve.
b) The stone
aggregate used
shall not
exceed 10% by
10 mm BS
sieve.
c) Stone did
not diffuse
through the
BS 4mm
sieve.
2. Preparation of concrete without
the smooth (rough concrete)
 Lightweight concrete such as is
obtained when the fine aggregate
(sand) is not used and the
concrete mix of cement, water and
coarse aggregates.
Concrete can be used for
structural purposes and not to
bear burden to bear a load.
3. Preparation of lightweight
aggregate concrete
• Concrete is often used in:
a) before
pouring the
concrete block
b) the roof and
walls cast in
situ for use in
insulation.
feature of lightweight aggregate concrete.
The main purpose of the concrete
requirements are:
c) have low
drying shrinkage
(to avoid
cracking/rift)
b) have a low
density (for
better insulation)
a) has sufficient
strength
The above factors depend on:
d) the
methods and
techniques of
preservation
c) the
density
b) the
mixture
a) types of
aggregates
used
Characteristics of
Lightweight Concrete
Rain
penetration
Water
absorption
Durability
Fire
insulation
Thermal
insulation
Acoustic
properties
Thermal insulation
Thermal insulation efficiency is defined as resistance
to heat flow either through conduction, or radiation.
Lightweight concrete has a high heat insulation
resistance.
such as porous concrete walls 150mm to provide four
times better insulation than 225mm thick brick wall.
Fire insulation
• Fire prevention is associated with thermal
insulation.
two types
of fire
protection
b) a non-combustible
materials - such as
non-organic materials
such as stone, bricks,
rocks and other.
a) combustible
materials - such
as organic
wood
Durability
It is defined as the ability to bear the effects of environment
such as the effects of chemical, physical stress and mechanical
effects. The intended effect of the chemical, including ground
water containing sulfate, air pollution and reactive liquid spills.
Physical stress is the shrinkage, the stresses of temperature,
cooled, and others. If all the physical stress will cause cracks in
the structure of lightweight concrete.
Mechanical effect is the impact and costs are excessive. The
situation in the steel structure unit should be protected from
rusting.
Water absorption
Absorption water by the concrete is high and
more than that found in solid concrete. This is
because the lightweight concrete has holes in it.
Penetration of rain water
It is an important element to
the wall
Acoustic properties
The key factor is the density of
the sound insulation material.
Therefore, for sound insulation,
lightweight concrete can not show
the desired characteristics.
iv) Most of lightweight
concrete have
better nailing and sawing
properties
than heavier and stronger
convensional concrete
iii) Significant reduction
of overall
weight results in saving
structural
frames, footing or piles
ii) Economical in
terms of
transportation as
well as reduction
in manpower
i) rapid and
relatively
simple
construction
Advantages
Disadvantages
iii) Mixing time is
longer than
conventional
concrete to assure
proper mixing
ii) Difficult to place and finish
because of the porosity and
angularity of the aggregate. In
some mixes the cement mortar
may
separate the aggregate and float
towards the surface
i) Very sensitive with
water content
in the mixtures
Example :
• ‘The Phantheon’
Lightweight concrete specimen after adhesive
tensile test
New innovative Lightweight Foam
Concrete Technology
Lightweight Concrete (MSDS) - Spec Mix®
Set Delayed Mortar

Presentconcrete 121101110302-phpapp01

  • 1.
  • 2.
    DEFINITION concrete which useslightweight aggregates May consist of lightweight aggregates are used in ordinary concrete of coarse aggregate and sand, clay, foamed slag, clinker, crushed stone, aggregates of organic and inorganic.
  • 3.
    Methods of preparationof lightweight concrete 3.Providing lightweight aggregate concrete 1.Preparation of porous concrete 2.Without providing concrete smoother (rough concrete)
  • 4.
    1.PREPARATION OF POROUS CONCRETE a)Lightweight concrete obtained by inserting gas bubbles or air into the mixture of plastic cement (mixed with fine sand) b) Lightweight concrete did not contain stones included as porous mortar.
  • 5.
    Characteristics of porousconcrete : 2. a high moisture movement 3. a high shrinkage 1. high thermal insulation POROUS CONCRETE
  • 6.
    Types of porousconcrete a) type of cast in situ b) type of first cast
  • 7.
    Aggregates used shallcomply with the following conditions: a) At least 95% of aggregates must be via the 18mm BS sieve. b) The stone aggregate used shall not exceed 10% by 10 mm BS sieve. c) Stone did not diffuse through the BS 4mm sieve.
  • 8.
    2. Preparation ofconcrete without the smooth (rough concrete)  Lightweight concrete such as is obtained when the fine aggregate (sand) is not used and the concrete mix of cement, water and coarse aggregates. Concrete can be used for structural purposes and not to bear burden to bear a load.
  • 9.
    3. Preparation oflightweight aggregate concrete • Concrete is often used in: a) before pouring the concrete block b) the roof and walls cast in situ for use in insulation. feature of lightweight aggregate concrete.
  • 10.
    The main purposeof the concrete requirements are: c) have low drying shrinkage (to avoid cracking/rift) b) have a low density (for better insulation) a) has sufficient strength
  • 11.
    The above factorsdepend on: d) the methods and techniques of preservation c) the density b) the mixture a) types of aggregates used
  • 12.
  • 13.
    Thermal insulation Thermal insulationefficiency is defined as resistance to heat flow either through conduction, or radiation. Lightweight concrete has a high heat insulation resistance. such as porous concrete walls 150mm to provide four times better insulation than 225mm thick brick wall.
  • 14.
    Fire insulation • Fireprevention is associated with thermal insulation. two types of fire protection b) a non-combustible materials - such as non-organic materials such as stone, bricks, rocks and other. a) combustible materials - such as organic wood
  • 15.
    Durability It is definedas the ability to bear the effects of environment such as the effects of chemical, physical stress and mechanical effects. The intended effect of the chemical, including ground water containing sulfate, air pollution and reactive liquid spills. Physical stress is the shrinkage, the stresses of temperature, cooled, and others. If all the physical stress will cause cracks in the structure of lightweight concrete. Mechanical effect is the impact and costs are excessive. The situation in the steel structure unit should be protected from rusting.
  • 16.
    Water absorption Absorption waterby the concrete is high and more than that found in solid concrete. This is because the lightweight concrete has holes in it.
  • 17.
    Penetration of rainwater It is an important element to the wall
  • 18.
    Acoustic properties The keyfactor is the density of the sound insulation material. Therefore, for sound insulation, lightweight concrete can not show the desired characteristics.
  • 19.
    iv) Most oflightweight concrete have better nailing and sawing properties than heavier and stronger convensional concrete iii) Significant reduction of overall weight results in saving structural frames, footing or piles ii) Economical in terms of transportation as well as reduction in manpower i) rapid and relatively simple construction Advantages
  • 20.
    Disadvantages iii) Mixing timeis longer than conventional concrete to assure proper mixing ii) Difficult to place and finish because of the porosity and angularity of the aggregate. In some mixes the cement mortar may separate the aggregate and float towards the surface i) Very sensitive with water content in the mixtures
  • 21.
  • 22.
    Lightweight concrete specimenafter adhesive tensile test
  • 23.
    New innovative LightweightFoam Concrete Technology
  • 24.
    Lightweight Concrete (MSDS)- Spec Mix® Set Delayed Mortar