This document provides information about the Process and Plants Department of an oil and gas company. It discusses the department's mission to process hydrocarbons and maintain product supply while ensuring safety and teamwork. It then details the various processing facilities and stages used to separate finished petroleum products from raw inputs. The document continues by outlining the department's plant capacities, types of plants, manpower details, key functions and priorities to maximize efficiency through optimized operations and maintenance practices.

1. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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2. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Mission Statement- P&P
Processing of Hydrocarbons to maintain
uninterrupted supply of on spec Products, with
best operation and maintenance practices
observing high standards of HSE, creating
team spirit and learning environment.

3. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
The finished petroleum products namely
natural gas, crude, LPG and sulphur
undergo multiple processing stages to get
separated from undesired constituents and
impurities of throughput coming from
producing wells before these can be
marketed to clients in downstream
petroleum sector. In OGDCL this
indispensable role is performed by
Process and Plants Department. 3

4. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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P&P Plant Processing Facilities
GAS
SULPHUR
LPG
WHITE PRODUCTS
STBILIZED OIL
WELL HEAD
PRODUCTION DEPARTMENT PROCESS & PLANTS DEPARTMENT
WELL& GATHERING OPERATIONS PLANT OPERATION
GATHERING
SYSTEM
SEPARATION
SWEETENING DEHYDARATION
LPG
RECOCVERY
REFINARY
SULPHUR
RECOVERY
CONDENSATE
STABILIZATION

5. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Work Arrangement – P&P
EXECUTIVE DIRECTOR
G. M
PLANT OPERATIONS
MANAGER(P&P)-N/C
DAKHNI
DHODAK
CHANDA/MELA
NANDPUR
NASHPA
SADQAL,UCH,PK/LOTI
MANAGER(P&P)-S-A/B
QADIRPUR
DARU
SINJHORO,BOBI,KUNNER,/KPD
H/SARI
MANAGER(MAINT)-P&P
OVERALL SUPERVISION OF
NORTH,CENTRE AND SOUTH
ZONE
M (SS)-P&P
SUPPORT SERVICES
MANPOWER,CHEMICALS,
TRAINING,COORDINATION

6. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Man Power
P&P DEPARTMENT MANPOWER SUMMARY
Sr. No. Category Sanctioned
Held
Excess / Deficient
Regular Daily Wages Total
1 Officers 696 454 20 474 -222
2 Staff 1566 646 881 1527 -39
Grand Total 2262 1100 901 2001

7. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Man Power
OFFICERS / STAFF ON THE STRENGTH OF P&P DEPARTMENT
S. No. Name of Post Groups Sanctioned
Held
Excess /
Deficiency
Regular
Daily
Wagers
Total
1 General Manager EG-VIII 1 1 0 1 0
2 Manager EG-VII 21 19 0 19 -2
3 Chief Engineer EG-VI 24 12 0 12 -12
4 Dy Chief/CTO EG-V 101 37 0 37 -64
5 Sr. Engineer/PTO EG-IV 134 75 0 75 -59
6 Jr. Engineer/STO EG-III 187 109 0 109 -78
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Asstt
Engineer/TO
EG-II-I 228 201 20 221 -7
Officers Total 696 454 20 474 -222
8 Staff 1566 646 881 1527 -39
GRAND TOTAL 2262 1100 901 2001 -261

8. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Type of Plants
Plant / Location Dehydration H2S/CO2 Removal LPG Recovery Sulphur Recovery
Dakhni √ √ √ √
Dhodak √ - - -
Chanda √ √ √ -
Mela √ - - -
Sadqal √ - - -
Nashpa √ - - -
Nandpur √ - - -
Uch-I √ √ - -
Uch-II √ - - -
Pirkoh √ - - -
Loti √ - - -
Reti/Maru √ - - -
Noor Bagla - √ - -
Pakhro+Dpur - √ - -
Kunnar √ - √ -
KPD √ - - -
Sinjhoro+JKH √ - - -
BOBI √ - √ -
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9. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Plant capacities
Plant / Location Design capacity Raw gas /
Oil
Current input
Qadirpur Gas Processing Plant –Ghotiki Sindh: 650 MMSCFD 540
Gas sweetening through Membrane technology. 1300 BPD 950 BPD
Uch Gas Processing Plant-Bugti Agencies
Balochistan:
300 MMSCFD 280 winter
Gas Sweetening though MDEA process having low
heating value gas
260 Summer
Dhodak Dehydration, unit 20 MMSCFD 1.5
Dakhni Gas / Condensate/Oil Processing Plant–
(Jand)-Punjab:
40 MMSCFD 22
Gas sweetening through Amine process, LPG and
Sulphur Recovery Unit
1760 BPD 1000
LPG 26 MT/D 11
SRU 155 MT/D 100
Gas Dehydration unit – train II 50 MMSCFD 10
Bobi Gas / Condensate/Oil Processing Plant-
(Sanghar)-Sindh: Gas dehydration, LPG recovery
and condensate stabilization
20 MMSCFD 17
125 MT/D 50
2800 BPD 1500
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10. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Plant capacities-Cont
Plant / Location Design capacity Raw gas /
Oil
Current input
Kunnar Gas / Condensate/oil
Processing Plant –(Hyderabad)-Sindh: 10 MMSCFD 7.5
Gas dehydration, LPG recovery and condensate
stabilization
41 MT/D 23
3880 BPD 4400
Chanda Gas / Condensate/Oil Processing Plant–
(Shakardara)-KPK:
24 MMSCFD 3.5
Gas dehydration, LPG recovery and condensate
stabilization
54 MT/D 11
5300 BPD 2200
Pirkoh/Loti Gas Compression & Dehydration
Plants-(DeraBugti)-Balochistan:
100 MMSCFD 12
Compression of low pressure gas and GAS
dehydration
50 MMscfd 35
NandPur Gas Dehydration Plant-(Kabirwala)-
Punjab
50 MMSCFD 29
Sadqal Gas Dehydration Plant-(Fateh Jang)-
Punjab
10 MMSCFD 1
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11. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Plant capacities-Cont
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Plant / Location Design capacity Raw gas / Oil Current input
Pakhro Membrane Plant- (Hyderabad)-Sindh (Daru
Central Facilities)
10 MMSCFD 0.5
Hundi Sari Gas Dehydration/ Compression Plant-
(Dado)-Sindh
20 MMSCFD 2.5
Mela Gas Dehydration Plant-(Kohat)-KPK 30 MMSCFD 10
14500 BPD 1900
Nashpa Gas Dehydration Plant (Karak)-KPK 50 MMSCFD-Tr-I 40
40 MMSCFD-Tr-II 30
15000 BPD 19500
Nur / Bagla (Badin-Sindh) 12 MMSCFD
Membrane Plant
KPD (Hyderabad)-Sindh 140 MMScfd 115
Dehydration by OGDCL’s plant. 1500 BBLs 1500
LPG being extracted at M/s JJVL’s plant
Pakhro Membrane Plant- (Hyderabad)-Sindh (Daru
Central Facilities)
10 MMSCFD 0.5

12. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Total Number of Plants
Plants Total Number
Dehydration 16
H2S/CO2 Removal 05
LPG Recovery 04
Sulphur Recovery 01
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13. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Duties / Key function
 Operations & Maintenance Management
 Assistance in Pre-commissioning and
Commissioning
 Refurbishment & Overhauls
 Technical assistance in material procurement, new
project activities, Joint Ventures & Marketing
 Annual Turn Around (ATAs) of Plants
 Debottlenecking & Revamping

14. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Priorities
 Integrity & Transparency
 H S E Compliance & reduce risk by operational
practice.
 Improved reliability through proactive
maintenance.
 Cost effectiveness and optimization.
 Maximizing plants efficiency through optimization
of operations & effective planned ATAs.
 Training and professional growth.

15. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Requirement of Technical Services section with
Software tools for P&P
 Maintenance Management System (MMS) software
purchase to be expedited
 Revamping of old plants to meet future outlooks
 Capacity/Operation Optimization
 Effective planning/Material Management
 Review of Consultant design reports/JV reports
 Timely/valueable input to Project Deptt.
 Annual Turn Around (ATAs) of Plants

16. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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RENTAL, O&M :DEHYDARTION PLANT
OGDCL has entered into a Gas Processing
Agreement (GPA) with Petroleum Exploration
Limited (PEL) and P&P is processing 14 MMscfd
Gas at Dehydration Plant (Ghotki,Sind)

17. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Achievements
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Plants Details of Plants Jobs
Qadirpur
Plant
•Trouble shooting to control end of regeneration temp.
of Memguard vessels (Job done successfully). Saving
the life of the M.G. media and membrane elements for
better efficiency.
•Installation of NRV at Qadirpur plant inlet Headers
to safeguard back ward flow of gas in case tripping of
compressors. Saving the membrane
efficiency/performance.
•Relocation and installation of 03 centrifugal trains
from Pirkoh Plant (Job completed in 2014).
Enhancement of raw gas compression

18. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Achievements
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Plants Details of Plants Jobs
MELA
Installation of crude oil RVP control equipment was carried
out and after commissioning of this equipment RVP of Mela
crude oil has decreased from 20 to 13 psig. Additionally, to
further reduce RVP of crude oil around 10 Psig, 02 nos. of
pre-heaters have been installed and commissioned at Mela.
NASHPA
Installation and commissioning of MP-Gas comps. was
carried out in Nov. 2013 resulting in injection of additional
06 MMscfd of MP gas into M/s SNGPL’s system.
CHANDA
Installation and commissioning of Membrane tubes was
completed to address the long outstanding issue of off-
specification sale gas discount due to which CO2 contents
from Chanda sales gas are reduced from 3.9 mole % to 2.7
mole % (pipeline quality gas specs.)

19. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Achievements
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Plants Details of Plants Jobs
DHODAK
De-hiring of 550 KW rental Diesel Generator and
installation & commissioning of OGDCL procured 565 KW
Diesel Generator was carried out.
Installation and commissioning of OGDCL procured 650 KW
Gas Generator will be carried out after arrival of necessary
spare parts.
UCH
Refurbishment of 03 no. of cooling towers cell A, B & C.
Construction of 01 no. of additional cooling tower (cell D) is
in progress
Commissioning of 4.8 MW of EG Turbine # 4
Laying of new 500 Meter, 10” Dia, sales gas line from
Dehydration train-30 outlet to inlet station

20. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
Achievements
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Plants Details of Plants Jobs
Bobi
Installation of 35 MMSCFD TEG De-Hydration unit at
Bobi LPG Plant is in progress to reduce moisture content
in raw gas and enhancement in LPG production is
expected.
KPD
Flare relocation for clearance of project area job is in
progress
KPD additional 100 MMSCFD gas processing for
dehydration installation completed.

21. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Technical/Administrative Issues faced by Plants
 External/Internal Pressures
 Transfers/Postings
 Locals problem on CSR activities

22. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Issues
S.NO ISSUES REMEDIES/SUGGESTIONS
1.0 Shortage of Technical
Manpower
Manpower to be inducted on regular basis at
entry level. A case was sent to HR Deptt. for
hiring which is still not advertised. To be
expedited.
2.0 Trainings of Plant
Professionals
To empower HOD to approve trainings upto
Rs. 500,000 per month.

23. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Issues
S.NO ISSUES REMEDIES/SUGGESTIONS
3.0 Continuous Leaving of
Experienced
Professionals (BRAIN
DRAIN)
Incentives (advanced increments,
accelerated promotions etc) to extra
ordinary professionals.
4.0 Promotion Channel &
pre requisite qualification
Special Promotion cases (<5 years )be
considered for the professionals (having
extra ordinary performance)
5.0 Working Space at Head
Office.
Allocation of one additional floor in any
Tower. Currently our senior officers are
placed in hall due to absence of adequate
offices.
6.0 P&P Officers Manpower deputed in other Departments

24. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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Future Outlook
 Improvement of existing old systems
 Expertise development by advance
professional cources
 O&M Contracts
 Revamping and Up gradation of old facilities
 Maximizing Automation

25. OIL AND GAS COMPANY LIMITED PROCESS & PLANTS DEPARTMENT
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THANKS