zhujiang nanning turnkey project

1. Guangxi Zhujiang Nanning (Pearl River) Brewery Co.,Ltd.
www.lehui.com
B R E W E R Y P R O J E C T S R E V I E W
2011 5
NINGBO LEHUI FOOD MACHINERY CO.,LTD.
315722
0574-6583 3333
0574-6583 6111 6583 6222
intl@lehui.com nbm@lehui.com
http://www.lehui.com
Xiangxi Industrial Zone, Xiangshan County,
Zhejiang 315722, P.R.China
Tel:+86 574-6583 3333
Fax:+86 574-6583 6111 6583 6222
E-mail:intl@lehui.com nbm@lehui.com
http://www.lehui.com
2011-10-15Printed
Nan Ning
5.7KM
Dongmeng Development Area

2. 1
BRIEF INTRODUCTION
3
LEHUI SMONS RAW MATERIALS HANDLING SYSTEM
36000
COMMON BEER PACKAGING LINE WITH A
CAPACITY OF 36,000 BPH
17
BREWHOUSE SYSTEM
5
FERMENTATION SYSTEM
11
CONTENT
O n e o f t h e W o r l d s B e s t M a n u f a c t u r e r o f B r e w e r y E q u i p m e n t
Ningbo LehuiNingbo Lehui
BrewTech
BREWTECH CONTROL SYSTEM
23
LEHUI MASH FILTER
9
UTILITIES
15
40000
ELECTRONIC VALVE PACKAGING LINE FOR NON-
PASTEURIZED BEER WITH A CAPACITY OF 40,000 BPH
19
LEHUI PACKAGING LINE
21

3. BRIEF INTRODUCTION
1 2
Opening ceremony Office building Brewery gate
Zhujiang (Pearl River) Beer is one of the most
famous beer brands in China. Presently, Zhujiang
(Pearl River) Beer has annual capacity of 20 million
hl and is ranked second for single brand sales. In
China, Zhujiang (Pearl River) Beer is credited with
"Southern Pearl".
Guangxi Zhujiang (Pearl River) Brewery is located
in Nanning ASEAN Economic Development Zone.
The total planned investment for this brewery,
covering more than 20 hectares, is approximately
RMB 525 million and will be realised in two phases.
The brewery is planned to have an annual
capacity of 4 million hl.
The first phase project is planned to have annual
capacity of 2 million hl with a total investment of
RMB 300 million.
This brewery combines the advantages of optimised
industrial design and optimised process flow design,
advanced high technology equipment, and fully
automated control. The plant is an additional
important production facility of Zhujiang (Pearl River)
Breweries. The installations and the equipment,
including a 40,000 bph electronic-valve packaging
line have been designed to produce non-pasteurized
beer.
The project started in March, 2010. Lehui was
awarded the contract to realise this project turn-key.
The contract covered raw materials handling system,
brewhouse, yeast system, fermentation shop,
filtration system, bright beer shop, and packaging
lines. The project was co missioned successfully
taken into production in May, 2011.
m
Opening ceremony Brewery overview
Brewery overview

4. 3 4
LEHUI SMONS RAW MATERIALS HANDLING SYSTEM
De-stoner
Scraper conveyorElectronic weight scale
Vibrating sieve
Aspirating system Electronic weight scale
Raw materials handling room
Ningbo Lehui Simons Machine Co., Ltd is
a subsidiary of Ningbo Lehui Food
Machinery Co., Ltd.
Ningbo Lehui Simons Machine Co builds
on the experiences and competences
of Ningbo Lehui and Beijing China
Zhongqing Ximenzi. Ningbo Lehui shares
knowledge and experience in product
and engineering quality assurance
system, well advanced processing
systems and equipment, experienced
staff, and well-developed after-sales
team. Beijing China Zhongqing Ximenzi
is recognised for experience and
technology know-how of raw material
handling systems and processes, as well
as equipment manufacturing. Therefore
Ningbo Lehui Simons Machine Co can
provide excellent turnkey service to
clients with European quality and at a
Chinese price.
The company can design, manufacture
and supply the following main products:
milling equipment, conveyor equipment,
dust aspirating system, cleaning system,
storage equipment, measuring
equipment, valves, magnetic separator,
pipelines, air grid, all automated with a
PLC based automation control system.
Raw material silosRaw material silos

5. BREWHOUSE SYSTEM
5 6
Lehui mash filterCondensate recovery systemWort aeration system
Brewhouse vessels CIP system Lehui mash filter
Vacuum evaporation & thermal energy recovery system
Lehui supplied a complete 650 hl brewhouse
system consisting of a Lehui Mash Filter, two
mash tuns and premash tun, and an automated
dynamic low pressure boiling & vacuum
vaporizing system. The advanced and modern
technologies applied have effectively reduced
the occupation rate and allow 12 production
batches each day.
The performance indices (KPI) of this Lehui
brewhouse are equivalent to international state-
of-the-art levels.
The low pressure dynamic boiling & vacuum
vaporizing system effectively reduced
vaporization by 4%. With the 100% energy
recovery system, steam consumption is reduced
through energy re-circulation.
Brewhouse

6. BREWHOUSE SYSTEM
7 8
Condensate recovery pipelines Pipelines for water pumps Pipelines for double-setas valve
CIP valve cluster Wort cooling pipelines Wort pre-heating pipelines
Mashing conveying pipelines
With the process requirements satisfied, "U"
bend is minimized to reduce liquid and material
accumulation at pipelines, ensuring the
cleanness and the flavor, reducing the energy
consumption and cleaning.
In addition, the sorted and well-organized
pipeline routes also give the brewhouse a
beautiful appearance.
Brewhouse pipelines systemBrewhouse pipelines system

7. 10
LEHUI MASH FILTER
9
Full automatic filter cloths cleaning Lehui mash filterFilter platesMoving side of mash filterFixed side of mash filterSite operation
interface
Site control
interface
Hydraulic side of mash filter
The Lehui mash filter is one of the most advanced wort
filtration systems. This excellent filter system is also
incorporated in this brew house system.
Major features:
Single point high hanging filter fixation may achieve
successive pull-plate structure, facilitating smooth
transportation, rapid filter cloth changing, and easy
operation.
Through the non-membrane cabinet type, the filter
plates are connected one by one. The filter area is
larger compared to the membrane filter type. In
addition, high maintenance costs are avoided as
membrane filter plates need to be replaced after
several times of pressurization and air bleeding. The
cabinet type filter cost is approximately a third
compared to the price of membrane plate, which is
also advantageous in terms of maintenance cost.
The investment and maintenance cost are low
compared to membrane filter for the same
capacity.
Single set of mash filter may handle 25T malt to
3
fulfill 130m brew charge. With the filter plates, it
may meet different filtration requirements for
different charges.
High efficiency filter cloth auto cleaning ensures
effective cleaning and reduces maintenance
cost, without manual operation and interference.
With special center mash intake and sparging
technology, the mash filter ensures even and
balanced distribution of mash and thorough
sparging, which guarantees the yield, extends
intervals between cloth cleaning and reduces
water consumption.
Fully automated operation without operator
assistance required.

8. 1211
FERMENTATION SYSTEM
Deaeration water preparation system CIP systemYeast propagation system
Tank top platform Yeast storage system CIP tanks
Bottom of CCT
The different systems in the fermentation shop
were designed in order to minimize operator
interference and operational cost. Pipe routing
of the various systems (yeast propagation,
yeast storage, CIP cleaning, and de-aerated
water preparation) was optimised and
minimized to reduce power consumption.
Direct ammonia cooling for the outdoor
installations was applied also to reduce power
consumption.
CCT & BBT tank farmCCT & BBT tank farm

9. 13 14
FERMENTATION SYSTEM
Pipe arrangement of CCT bottom
CIP pipe arrangement CIP pipelines
CIP pipe arrangement of CCTS
Kieselguhr filter Unfiltered buffer tank
Centrifuge
Pipeline for filtration system
The flow plates, the valve cluster and S-shape
pipeline layout of the fermentation system we
designed to facilitate easy operation and
reduce operational cost.
Fermentation shopFermentation shop

10. 15 16
UTILITIES
CO storage tanks2 Air compressor set Liquid ammonia storage system
CO treatment plant2 CO treatment plant2 Coolant compressor unit
Water cooling tanks
To balance design well-develop utility systems
and configurations have been incorporated.
Liquid ammonia storage systemLiquid ammonia storage system

11. 17 18
Single-end bottle washer Label detaching device
Bottle washer Single-end bottle washer
Mechanical valve filler
Mechanical valve filler
The Lehui bottle washer is flexible at every step
of the cleaning process. According to the
situation of the bottles (returnables or new), the
speed of the packaging line, and the available
The project includes two Lehui beer packaging
lines, one common beer packaging line with a
capacity of 36,000 bph and one electronic
valve packaging line for non-pasteurized beer
with a capacity of 40,000 bph. The packaging
lines are fully automated, from de-crater to
palletizer to minimise operator assistance.
The two packaging lines run effectively and
stable and at modern performance levels.
Space, the Lehui design team selects the optimal
and appropriate bottle cleaning processes as
well as the configuration to ensure the required
cleaning effect and line performance.
COMMON BEER PACKAGING LINE WITH A CAPACITY OF 36,000 BPH

12. 19 20
Double-end bottle washer
Bottle conveying system
Electronic valve filler for non pasteurized beer CIP station
Electronic vlave filler
Electronic valve filler
Double-end bottle washer
The Lehui electronic valve packaging line for
non-pasteurized beer is the first China
manufactured filler of its kind and equates to
high international standards.
Bottle conveying system
ELECTRONIC VALVE PACKAGING LINE FOR NON-PASTEURIZED BEER WITH A CAPACITY OF 40,000 BPH

13. 21 22
LEHUI PACKAGING LINE
Pasteurizer Pasteurizer Pasteurizer
De-crater
Conveying system for pasteurizer Bottle washerBottle inspector
The central heating pasteurizer chosen for this
project, is a newly developed type of pasteuriser.
The machine is equipped with a high precision
unit control, the high operational efficiency
ensures a low power consumption and short
cleaning cycles and effort. It also requires
reduced maintenance and is easy to install.
Bottle conveying system in the packaging lineBottle conveying system in the packaging line

14. 23 24
BREWTECH CONTROL SYSTEM
Instruments Control interface of wort kettle
MCC room CIP valve cluster Control interface of mash filter
General control interface
BrewTech control system has been fully applied
in this project. Including raw materials handling,
fermentation, yeast, filtration, bright beer and
CIP etc., all systems are connected seamlessly
through the batch receipt management system
and fully automatic production is realized. The
stability, security and flexibility of the BrewTech
control system are fully performed during the
whole process of beer production in this brewery.