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2009/ 8
L E H U I M I C R O B R E W E R Y E Q U I P M E N T
O n e o f t h e B e s t M a n u f a c t u r e r s o f B r e w e r y E q u i p m e n t i n t h e Wo r l d
LayoutLayout
7
RAW MATERIALHANDLING SYSTEM
CATALOG
1
SYSTEM BRIEF INTRODUCTION
8
BREWHOUSE SYSTEM
10
FERMENTATION SYSTEM
12
CIP, PIPELINES, WATER TANkS AREA &
CONTROL SYSTEM
CIP
1
SYSTEM BRIEF INTRODUCTION
Oerview of the
Pilot Workshop
Oerview of the
Pilot Workshop
Oerview of the
Pilot Workshop
Oerview of the
Pilot Workshop
Using big equipments for large scale production, even up to 10,000,000 hl, is a trend of
brewery industry worldwide. With increasing demand on special and characteristic
beer, small beer equipment comes into people's sight gradually. In Lehui, small beer
production line is integrated with many advanced techniques of beer industry and
concept of energy/water-saving such as centralized control, centralized CIP, optimal
distribution and balance of various consumptions, by which small beer equipments
are fully upgraded and production costs are effectively controlled. Many clients prefer
to choose Lehui's production line of small beer equipment, which can be used not only
to produce top-class special beer but also to be the pilot-scale equipment of breweries.
It's like killing two birds with one stone.
2
Þ°
Process Flow Diagram
3
10hl/brew 20hl/brew
4~7
CIP
CIP
CO2
Gimbaled Motor System on Bottom of Brewing VesselsRice Cooking System with Pressure Boiling and Hop Dosing System
Capacity of brewing: 10hl/brew, 20hl/brew
Batch: 4~7 brews/day
Design concept: brewery turnkey project, central control, central CIPstation,
reasonable balance of various consumptions, combination of manual and
automatic operations, moderate configuration and investment
Design philosophy: energy saving, low-consumption and high-efficiency
Scope of supply: raw material handling system, wet mill, mash tun, lauter tun,
pre-run tank, wort kettle, whirlpool, fermentation tanks, yeast propagation
system, CIP system (joint use of mashing, fermentation and utility), water tank
zone, deaerated water, PVPP candle filter, BBTs, packaging (barrel and
bottling line), compressed air, boiler, CO2 recovery system, water treatment,
electricity distribution, instruments in lab and so on.
Technical parameters:
SYSTEM BRIEF INTRODUCTION
4
CIP
CIP CIP
CO N2 2
Centralized control and operation with lower personnel cost.
Central CIP station optimizes consumptions of caustic and water.
For instance, clean caustic could be used to wash BBT area first,
then fermentation area, finally brewhouse area, which is a recycling
circle. For another example, only one tank for recycling water can
achieve one CIP line washing and the other CIP line working, which
avoids occupation of too many tanks.
With back pressure of CO /N , saccharification without influence2 2
of O can be achieved.2
Material charged with deaerated water can be achieved.
Charge of tested starch or other adjuncts can be conducted and
various ratios between water and material can be realized.
Pressurized rice cooking can be achieved.
Vacuum Evaporation System
CO2
Co2 Analyser
5
Air Filtration and Decompression Station
Brewing Water TreatmentCondensate Acid and Caustic Dosing
Various boiling techniques and boiling intensities,
such as ambient pressure boiling, low pressure
boiling and dynamic low pressure boiling can
be achieved.
Vacuum evaporation and stripping can be
achieved.
It can test main technical parameters on-line
and record and store the trends of historical
data development.
SYSTEM BRIEF INTRODUCTION
6
Central Control Room
Combine manual and automatic operation. You can adjust between
them according to requirements of technique. It is easy to operate,
flexible, safe with good price versus performance ratio.
Cold wort pipeline can be used for trial dosing of enzyme, hops products,
active dry yeast and other additives.
During filtration, you can test to dose modifying agent, stabilizer, foam
booster, and antioxidant, etc.
You can choose Lehui's packaging equipment for beer in barrel, bottle
or can, etc.
The fine-looking Lehui Small Brewery Equipment can be used for
decoration and on-site production in restaurant.
Control Interface
7
Automatic Rice and Malt Preparation System
RAW MATERIAL HANDLING SYSTEM
Destoner Vibrate Sieve
Dry Rice Powder Mill
8
Positive Inversion Spent Grain Blade System (for
Raking and Discharging)
Streamlined Raker
BREWHOUSE SYSTEM
Mashing-out Pump and PipelineCover and Manhole of Mash Tun
Grains Removal Device of Lauter Tun
9
BREWHOUSE SYSTEM
Air expulsion System of 5 Brewing Vessels
Brewhouse Area Enzyme Dosing System
Whirlpool BottomPneumatic Lifting and Automatic Spent
Grains Discharging of Lauter Tun
Pipeline of Wort Kettle Bottom
Five Brewhouse Vessels
10
FERMENTATION SYSTEM
Wort Aeration System Overview of Yeast System
General Layout of
Fermentation,
Maturation and
Filtration
General Layout of
Fermentation,
Maturation and
Filtration
General Layout of
Fermentation,
Maturation and
Filtration
General Layout of
Fermentation,
Maturation and
Filtration
11
FERMENTATION SYSTEM
Storage Tank Top Main Unit of Candle Filter
Propagation Tank TopCarlsberg Flask
12
CIP
CIP, PIPELINES, WATER TANkS AREA & CONTROL SYSTEM
CIP Station and Water Tanks Area, Including the Chilled Water Making System
Organized Pipe Lane of Workshop
CIP
Site Sub-station
www.lehui.com
2009-8-30Printed

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013 micro brewery equipment 2009

  • 1. 2009/ 8 L E H U I M I C R O B R E W E R Y E Q U I P M E N T
  • 2. O n e o f t h e B e s t M a n u f a c t u r e r s o f B r e w e r y E q u i p m e n t i n t h e Wo r l d LayoutLayout
  • 3. 7 RAW MATERIALHANDLING SYSTEM CATALOG 1 SYSTEM BRIEF INTRODUCTION 8 BREWHOUSE SYSTEM 10 FERMENTATION SYSTEM 12 CIP, PIPELINES, WATER TANkS AREA & CONTROL SYSTEM CIP
  • 4. 1 SYSTEM BRIEF INTRODUCTION Oerview of the Pilot Workshop Oerview of the Pilot Workshop Oerview of the Pilot Workshop Oerview of the Pilot Workshop Using big equipments for large scale production, even up to 10,000,000 hl, is a trend of brewery industry worldwide. With increasing demand on special and characteristic beer, small beer equipment comes into people's sight gradually. In Lehui, small beer production line is integrated with many advanced techniques of beer industry and concept of energy/water-saving such as centralized control, centralized CIP, optimal distribution and balance of various consumptions, by which small beer equipments are fully upgraded and production costs are effectively controlled. Many clients prefer to choose Lehui's production line of small beer equipment, which can be used not only to produce top-class special beer but also to be the pilot-scale equipment of breweries. It's like killing two birds with one stone.
  • 6. 3 10hl/brew 20hl/brew 4~7 CIP CIP CO2 Gimbaled Motor System on Bottom of Brewing VesselsRice Cooking System with Pressure Boiling and Hop Dosing System Capacity of brewing: 10hl/brew, 20hl/brew Batch: 4~7 brews/day Design concept: brewery turnkey project, central control, central CIPstation, reasonable balance of various consumptions, combination of manual and automatic operations, moderate configuration and investment Design philosophy: energy saving, low-consumption and high-efficiency Scope of supply: raw material handling system, wet mill, mash tun, lauter tun, pre-run tank, wort kettle, whirlpool, fermentation tanks, yeast propagation system, CIP system (joint use of mashing, fermentation and utility), water tank zone, deaerated water, PVPP candle filter, BBTs, packaging (barrel and bottling line), compressed air, boiler, CO2 recovery system, water treatment, electricity distribution, instruments in lab and so on. Technical parameters: SYSTEM BRIEF INTRODUCTION
  • 7. 4 CIP CIP CIP CO N2 2 Centralized control and operation with lower personnel cost. Central CIP station optimizes consumptions of caustic and water. For instance, clean caustic could be used to wash BBT area first, then fermentation area, finally brewhouse area, which is a recycling circle. For another example, only one tank for recycling water can achieve one CIP line washing and the other CIP line working, which avoids occupation of too many tanks. With back pressure of CO /N , saccharification without influence2 2 of O can be achieved.2 Material charged with deaerated water can be achieved. Charge of tested starch or other adjuncts can be conducted and various ratios between water and material can be realized. Pressurized rice cooking can be achieved. Vacuum Evaporation System CO2 Co2 Analyser
  • 8. 5 Air Filtration and Decompression Station Brewing Water TreatmentCondensate Acid and Caustic Dosing Various boiling techniques and boiling intensities, such as ambient pressure boiling, low pressure boiling and dynamic low pressure boiling can be achieved. Vacuum evaporation and stripping can be achieved. It can test main technical parameters on-line and record and store the trends of historical data development. SYSTEM BRIEF INTRODUCTION
  • 9. 6 Central Control Room Combine manual and automatic operation. You can adjust between them according to requirements of technique. It is easy to operate, flexible, safe with good price versus performance ratio. Cold wort pipeline can be used for trial dosing of enzyme, hops products, active dry yeast and other additives. During filtration, you can test to dose modifying agent, stabilizer, foam booster, and antioxidant, etc. You can choose Lehui's packaging equipment for beer in barrel, bottle or can, etc. The fine-looking Lehui Small Brewery Equipment can be used for decoration and on-site production in restaurant. Control Interface
  • 10. 7 Automatic Rice and Malt Preparation System RAW MATERIAL HANDLING SYSTEM Destoner Vibrate Sieve Dry Rice Powder Mill
  • 11. 8 Positive Inversion Spent Grain Blade System (for Raking and Discharging) Streamlined Raker BREWHOUSE SYSTEM Mashing-out Pump and PipelineCover and Manhole of Mash Tun Grains Removal Device of Lauter Tun
  • 12. 9 BREWHOUSE SYSTEM Air expulsion System of 5 Brewing Vessels Brewhouse Area Enzyme Dosing System Whirlpool BottomPneumatic Lifting and Automatic Spent Grains Discharging of Lauter Tun Pipeline of Wort Kettle Bottom Five Brewhouse Vessels
  • 13. 10 FERMENTATION SYSTEM Wort Aeration System Overview of Yeast System General Layout of Fermentation, Maturation and Filtration General Layout of Fermentation, Maturation and Filtration General Layout of Fermentation, Maturation and Filtration General Layout of Fermentation, Maturation and Filtration
  • 14. 11 FERMENTATION SYSTEM Storage Tank Top Main Unit of Candle Filter Propagation Tank TopCarlsberg Flask
  • 15. 12 CIP CIP, PIPELINES, WATER TANkS AREA & CONTROL SYSTEM CIP Station and Water Tanks Area, Including the Chilled Water Making System Organized Pipe Lane of Workshop CIP Site Sub-station