pet cold aseptic filling line 2013

1. 2013-8-30Printed
NANJING GRANDPAK MACHINERY CO.,LTD.
TOYO PACK (Changshu) REVIEW

2. Nanjing GrandPakNanjing GrandPak

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GrandPak is the subsidiary company of Lehui Group, its main products is beverage packaging
equipments.
PET cold aseptic filling refers to the product after high temperature sterilization and cooling to
normal temperature, with the bottles and caps sterilized by disinfectant, filling and capping
within aseptic environment, thus the product can be preserved at normal temperature.
After 12 years development and long term cooperation with Japan Toyo Seikan Group,
GrandPak s aseptic equipments and technologies are getting more and more perfect.
The aseptic technology is appraised officially by China government. GrandPak s PET aseptic
equipments and technology fill up the domestic blank and achieve the advanced level in
beverage industry.
GrandPak is one of the six successful companies with mature PET cold aseptic filling and
packaging technology in the world.
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TOYO PACK Changshu Co., Ltd.TOYO PACK Changshu Co., Ltd.
TOYO PACK Changshu Co., Ltd. TPC , a wholly foreign-owned enterprise, is a joint
venture of Japan-Toyo Seikan Group and Japan-Beverage Group, founded on Oct
23th, 2010, it s located in Changshu Southeast Economic Development Zone in
Suzhou, with 84 million USD as its total investment. It focuses on beverage OEM business.
The first 2012 and second 2013 phases for plant construction have successfully
completed. GrandPak has provided four 460bpm PET turnkey cold aseptic filling lines
at present. All of GrandPak s equipments have passed aseptic validation and the line
operation efficiency is over 95%.
TPC plant

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Recently, GrandPak has launched new high speed PET cold aseptic filling line, its
capacity is 36000bph. We prepare to develop 48000bph packaging line soon.
Through the development and optimization for isolation & sealing, microbiology
control & inspection, cleaning & sterilization, filling, system control, air purifying
technology, the GrandPak cold aseptic filling technology could meet the
customer demand for neutral beverage filling, such as coffee, beverage with milk
and herbal tea, etc. It provides the consumer a real nature green food without
any preservatives and additives.
The assembly line is highly automated with a stable performance. With the high
performance price ratio, the locally supplied machines and service are the better
choice of the leading and developing beverage companies in pursuit of high-
quality products.
GrandPak has d Cooperation Agreement with Toyo Seikan, not only provide
the Turn-key project to customers, but also providing aseptic Validation,
management and technology training.
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Layout

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Production to be filled: Juice, coffee and tea herbal tea, green tea and Oolong tea
Coffee and tea with milk
The way to be filled: cold aseptic filling at normal temperature
Container: 280 500mL PET round bottle and square bottle, 28mm PCO cap
Production capacity: 460bpm 500mL
Sterilizing efficiency: 6D or 6D
Maximum defected guarantees: 1:100,000 pH 4.6
1:10,000 pH 4.6
Residual PAA in bottle: 0.2ppm
Guaranteed continuous operation prior to CIP/SIP: 120hr pH 4.6
72hr pH 4.6, depending on the product
Time of full sterilization COP/CIP/SOP/SIP : 4hr
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Product
UHT system
Aseptic tankAseptic compressed air unit Exhaust gas scrubber
Aseptic balance tank
100-grade aseptic room
Sterilizer Sterilizer Rinser Filler Capper
Empty bottle Clean air conveyor Filled product
PAA preparation unit Aseptic water Cap sorter
Cap sterilizer
Cap elevator
Processing flow chart of PET Cold Aseptic Filling Line:Processing flow chart of PET Cold Aseptic Filling Line:

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7. 109

8. Each auxiliary system is the
guarantee for aseptic filling.
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UHT
Aseptic tank
Aseptic water preparation
system
PAA preparation system
CIP system
Exhaust gas scrubber
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Bottles are conveyed by the air
conveyor through air jets blow acting
on the bottle neck ring of the bottles
into the filling monobloc.
The unique design for bottle inlet screw
makes bottles transfer smoothly.
All bottle transfer within the monobloc
is by holding the bottle neck without
any change when change the bottles
with same bottle neck size.
Effective bottle rinsing technology
ensure the sterilization and cleaning
effect of bottle inside and outside.
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10. 1615
The core of production line: cold aseptic
filling monobloc
Adopt air pressure control technology,
isolating the filling area from outside
and keeping air pressure stable within
enclosure.
The cleaning degree reaches to level
100-grade at both operation and
non-operation state.
Effective sealing technology, extending
the continuous working time.
Ensure machine are running at high
speed, there are no inspecting gloves
in enclosure.
Aseptic enclosure/cleaning room/air
purifying system

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Cold aseptic filling
monobloc, cap sterilizing
system, auxiliary equipments,
auto-control system,
packaging system,
processing system etc.
Equipments of Cold
Aseptic Filling Line:
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PAA system
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13. 2221

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Packaging system
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Using soaking and spraying sterilization.
Effective cap sterilization time control
technology can prevent caps sterilized
inadequately into capper which is
nside the enclosures.
Cap sterilization systemCap sterilization system