PPP08| PM Optimization and Efficiency
MC University
MC University
Agenda
PM Management and MC
PM Auditing and Consistency Toolkit
PM Completion Dashboard Suite
What’s Next?
MC University
PM Management and MC
Overview of PM Management
PM Tools
MC University
Overview of PM Management
Correctly setting up and establishing PMs in
MC is critical for organizations looking to take
productivity to the next level
MC University
Overview of PM Management (cont’d)
Why invest time in Preventive Maintenance?
• Greater efficiency
• Equipment Safety
• Planned Labor investment
• Defined Procedures
• Less downtime
• Significant cost savings
• …the list goes on!
MC University
PM Tools
Tools discussed in this course for assistance
with PM management:
• PM Auditing and Consistency Toolkit
• PM Completion Dashboard Suite
MC University
PM Tools (cont’d)
Broken out into three different packages
• Level 1 = PM Auditing and Consistency Toolkit
• Level 2 = PM Completion Dashboard Suite
• Level 3 = Combination of both packages
(complete)
MC University
PM Auditing and Consistency Toolkit
Overview
PM Schedules – Configuration Audit (Report)
Procedure Target Hours Comparison (Report)
Sync Use Asset Defaults (Tool)
Sync WO Status To “Issued” (Tool)
Sync Last Completed WO (Tool)
Procedure Target Hours Sync (Tool)
MC University
Overview
PM Auditing and Consistency Toolkit designed
to eliminate inconsistencies between:
• Work orders generated from different PMs
• Work Orders and associated Assets
Toolkit combines Reports and Syncs for
Package 1
MC University
PM Schedules – Configuration Audit (Report)
Assists with PM audits by answering many
types of questions:
• How many Assets on PM schedules?
• PM frequencies similar?
• PMs set to Use Asset Defaults?
• PMs generating with same Type?
• …and more!
MC University
PM Schedules – Configuration Audit (Report) (cont’d)
Report contains 5 main sections:
• Details
• Schedule
• Procedures
• Assets
• Automation
MC University
Procedure Target Hours Comparison (Report)
Identify where Target Hours differ between
Procedures and actual Work Order
completion times
MC University
Procedure Target Hours Comparison (Report) (cont’d)
(Example) Based on 25 WOs:
• Weighted Average = 3.28
• Rolling Average = 2.03
• Target Hours = 1
• Issue found: under scheduled by 1-2 hours!
MC University
Sync Use Asset Defaults (Tool)
PM setting allows generated WOs to pull data
from Assets (maintain info at Asset level)
Tool syncs all PM schedules to use Asset
Defaults
• Prevents inaccurate PM routing
MC University
Sync WO Status To “Issued” (Tool)
Generated WOs can have default Status
(Requested, Issued, etc.) predetermined for
generation
Tool syncs all PM schedules to ensure WO
Status is set to “Issued” on generation
MC University
Sync Last Completed WO (Tool)
“Last completed” and “Last Work Order”
fields may display incorrect information
• Generated WO deleted
• PM generation undone
Tool adjusts PM fields to correct data
MC University
Procedure Target Hours Sync (Tool)
MC stores average times to complete Work
Orders associated with Procedures
Tool takes stored average hours and updates
Target Hours on Procedures automatically
• Uses “rolling” average (more typical)
MC University
PM Completion Dashboard Suite
Overview
PM Completion KPIs
PM Completion Reports
MC University
Overview
PM Completion Dashboard Suite provides
insight into completion percentages and
statistics
Dashboard Suite combines Reports and KPIs
for Package 2
MC University
PM Completion KPIs
Important information!
• WO Status (assumes Canceled / Denied WOs do
not count towards completion %)
• Installed in own group (PM Completion
Percentage)
• Each KPI has corresponding Report
MC University
PM Completion KPIs (cont’d)
PM Completion % - Current / Last Month /
Last 12 Months
• Completed WOs divided by targeted WOs
MC University
PM Completion KPIs (cont’d)
On Time PM Completion % - Last Month / Last
12 Months
• Completed WOs divided by targeted WOs
• Only for generated WOs completed on or before
their Target Date
MC University
PM Completion Reports
Important information!
• Reports follow same logic for Canceled / Denied
WOs as KPIs
• Many pieces of Reports cannot be changed
MC University
PM Completion Reports (cont’d)
PM Completion by Repair Center (Current
Month) / (Last Month):
• Grouped by Repair Center
• Unique rows for each PM schedule
• Columns broken down by Status
• One column for Completion Percentage
• Displays custom chart for Completion Percentage
by Repair Center based on report data
MC University
PM Completion Reports (cont’d)
MC University
PM Completion Reports (cont’d)
PM Completion by Month / PM Completion
On Time By Month (Last 12 Months):
• Similar to Pivot Report setup
• Hard coded (no criteria option)
• Data is displayed for previous full 12 Months
• Displays custom chart for total Completion
Percentage by Month based on report data
MC University
PM Completion Reports (cont’d)
MC University
What’s Next?
MC User Connect
Installing Tools
MC University
Implementation Assistance
MC University
MC User Connect
Access articles on MC User Connect to review
Tools and installation instructions discussed in
this course
MC University
Installing Tools (On-Premise)
How do I get the Reports?
• Script is run against MC entity DB
• Report is accessible from MC Reporter
How do I get the Sync tools?
• Script is run against MC entity DB
• Script is enabled from Database Job Scheduler
• Data is updated in subsequent module
MC University
Installing Tools (Hosted)
What if I am a Hosted customer?
• Reports already accessible!
• Contact MC Support for Sync tool installation
(Database Job)
MC University
MC University
Not a student at MC University? Sign-up to
get access to additional PM courses
• Contact success@maintenanceconnection.com
MC University
Implementation Assistance
If you:
• Are unsure about your PM setup
• Do not have PMs setup but would like to
• Have in-depth questions about PMs
• Would like to discuss best practices regarding PM
setup…
MC University
Implementation Assistance (cont’d)
Contact your Implementation Consultant
• A best practices expert for your organization
• Contact success@maintenanceconnection.com
Thank You for
Attending!

PPP08 - PM Optimization and Efficiency

  • 1.
    PPP08| PM Optimizationand Efficiency MC University
  • 2.
    MC University Agenda PM Managementand MC PM Auditing and Consistency Toolkit PM Completion Dashboard Suite What’s Next?
  • 3.
    MC University PM Managementand MC Overview of PM Management PM Tools
  • 4.
    MC University Overview ofPM Management Correctly setting up and establishing PMs in MC is critical for organizations looking to take productivity to the next level
  • 5.
    MC University Overview ofPM Management (cont’d) Why invest time in Preventive Maintenance? • Greater efficiency • Equipment Safety • Planned Labor investment • Defined Procedures • Less downtime • Significant cost savings • …the list goes on!
  • 6.
    MC University PM Tools Toolsdiscussed in this course for assistance with PM management: • PM Auditing and Consistency Toolkit • PM Completion Dashboard Suite
  • 7.
    MC University PM Tools(cont’d) Broken out into three different packages • Level 1 = PM Auditing and Consistency Toolkit • Level 2 = PM Completion Dashboard Suite • Level 3 = Combination of both packages (complete)
  • 8.
    MC University PM Auditingand Consistency Toolkit Overview PM Schedules – Configuration Audit (Report) Procedure Target Hours Comparison (Report) Sync Use Asset Defaults (Tool) Sync WO Status To “Issued” (Tool) Sync Last Completed WO (Tool) Procedure Target Hours Sync (Tool)
  • 9.
    MC University Overview PM Auditingand Consistency Toolkit designed to eliminate inconsistencies between: • Work orders generated from different PMs • Work Orders and associated Assets Toolkit combines Reports and Syncs for Package 1
  • 10.
    MC University PM Schedules– Configuration Audit (Report) Assists with PM audits by answering many types of questions: • How many Assets on PM schedules? • PM frequencies similar? • PMs set to Use Asset Defaults? • PMs generating with same Type? • …and more!
  • 11.
    MC University PM Schedules– Configuration Audit (Report) (cont’d) Report contains 5 main sections: • Details • Schedule • Procedures • Assets • Automation
  • 12.
    MC University Procedure TargetHours Comparison (Report) Identify where Target Hours differ between Procedures and actual Work Order completion times
  • 13.
    MC University Procedure TargetHours Comparison (Report) (cont’d) (Example) Based on 25 WOs: • Weighted Average = 3.28 • Rolling Average = 2.03 • Target Hours = 1 • Issue found: under scheduled by 1-2 hours!
  • 14.
    MC University Sync UseAsset Defaults (Tool) PM setting allows generated WOs to pull data from Assets (maintain info at Asset level) Tool syncs all PM schedules to use Asset Defaults • Prevents inaccurate PM routing
  • 15.
    MC University Sync WOStatus To “Issued” (Tool) Generated WOs can have default Status (Requested, Issued, etc.) predetermined for generation Tool syncs all PM schedules to ensure WO Status is set to “Issued” on generation
  • 16.
    MC University Sync LastCompleted WO (Tool) “Last completed” and “Last Work Order” fields may display incorrect information • Generated WO deleted • PM generation undone Tool adjusts PM fields to correct data
  • 17.
    MC University Procedure TargetHours Sync (Tool) MC stores average times to complete Work Orders associated with Procedures Tool takes stored average hours and updates Target Hours on Procedures automatically • Uses “rolling” average (more typical)
  • 18.
    MC University PM CompletionDashboard Suite Overview PM Completion KPIs PM Completion Reports
  • 19.
    MC University Overview PM CompletionDashboard Suite provides insight into completion percentages and statistics Dashboard Suite combines Reports and KPIs for Package 2
  • 20.
    MC University PM CompletionKPIs Important information! • WO Status (assumes Canceled / Denied WOs do not count towards completion %) • Installed in own group (PM Completion Percentage) • Each KPI has corresponding Report
  • 21.
    MC University PM CompletionKPIs (cont’d) PM Completion % - Current / Last Month / Last 12 Months • Completed WOs divided by targeted WOs
  • 22.
    MC University PM CompletionKPIs (cont’d) On Time PM Completion % - Last Month / Last 12 Months • Completed WOs divided by targeted WOs • Only for generated WOs completed on or before their Target Date
  • 23.
    MC University PM CompletionReports Important information! • Reports follow same logic for Canceled / Denied WOs as KPIs • Many pieces of Reports cannot be changed
  • 24.
    MC University PM CompletionReports (cont’d) PM Completion by Repair Center (Current Month) / (Last Month): • Grouped by Repair Center • Unique rows for each PM schedule • Columns broken down by Status • One column for Completion Percentage • Displays custom chart for Completion Percentage by Repair Center based on report data
  • 25.
    MC University PM CompletionReports (cont’d)
  • 26.
    MC University PM CompletionReports (cont’d) PM Completion by Month / PM Completion On Time By Month (Last 12 Months): • Similar to Pivot Report setup • Hard coded (no criteria option) • Data is displayed for previous full 12 Months • Displays custom chart for total Completion Percentage by Month based on report data
  • 27.
    MC University PM CompletionReports (cont’d)
  • 28.
    MC University What’s Next? MCUser Connect Installing Tools MC University Implementation Assistance
  • 29.
    MC University MC UserConnect Access articles on MC User Connect to review Tools and installation instructions discussed in this course
  • 30.
    MC University Installing Tools(On-Premise) How do I get the Reports? • Script is run against MC entity DB • Report is accessible from MC Reporter How do I get the Sync tools? • Script is run against MC entity DB • Script is enabled from Database Job Scheduler • Data is updated in subsequent module
  • 31.
    MC University Installing Tools(Hosted) What if I am a Hosted customer? • Reports already accessible! • Contact MC Support for Sync tool installation (Database Job)
  • 32.
    MC University MC University Nota student at MC University? Sign-up to get access to additional PM courses • Contact success@maintenanceconnection.com
  • 33.
    MC University Implementation Assistance Ifyou: • Are unsure about your PM setup • Do not have PMs setup but would like to • Have in-depth questions about PMs • Would like to discuss best practices regarding PM setup…
  • 34.
    MC University Implementation Assistance(cont’d) Contact your Implementation Consultant • A best practices expert for your organization • Contact success@maintenanceconnection.com
  • 35.

Editor's Notes

  • #18 NOTE: Used with Procedure Target Hours Comparison Report