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PORTFOLIO OF
MAFRUHA JAHAN
2016
PLC Programming
Building Energy Efficiency Process Control
Microcontroller Automation
Fig 1: Analytic Sequence
PROBLEM STATEMENT
The analysis of Energy Performance Measures (EPMs) performed by
the facility or engineering personnel of an educational building can be
complex and requires significant time and detailed effort. The
assessment performed by them when compared with the other options
in an educational organization, may often reach to bottom priority
level. To get passed over this situation a Microsoft Excel based quick
and easy to use analytical tool is developed which is initially intended
for the assessment of administrative personnel and then again it is
extended into detail analysis for the facility or engineering personnel.
SUMMERY
Microsoft Excel based Analytical Tool is divided into two
sections as follows: i) Initial assessment screen for
administrative personnel and ii) Detail analysis tabs for facility
or engineering personnel. This tool has 17 different tabs: initial
assessment screen, billing information tab, monthly
temperature profile tab, Heating, Ventilation and Air
Conditioning (HVAC) information tab, Energy Performance
Measures tabs (EPMs): EPM-1, EPM-2, EPM-3, EPM-4,
EPM-5, EPM-6, EPM-7, EPM-8, EPM-9, EPM-10, EPM-11,
EPM-12, and economical analysis tab.
THE OUTCOME
1. Energy usage sectors are prioritized and ranked based
upon potential savings and building existing condition.
2. Energy performance Measures (EPMs) are proposed for 7
energy usage sectors: heating, cooling, ventilation, water
heating, lighting, office equipment and miscellaneous.
Master’s Thesis
Options to Improve Energy Efficiency for Educational Building
Fig 3: Cost comparison Between different IEC System
Fig 2: Initial Assessment Screen
Fig 3: Final Priority Ranking
THE OUTCOME
3. Again possible primary recommendations are given for each
proposed Energy Performance Measures (EPMs).
4. Annual energy savings, cost savings and payback periods are
calculated from each proposed EPMs.
5. A complete economical analysis is done by the tool comparing the
annual energy savings, cost savings and payback period among the
proposed EPMs.
THE ACHIEVEMENTS
1. Excel Programming and Excel spreadsheet development
2. Energy audits, identification of potential energy
savings opportunities
3. Lifecycle analysis energy conservation projects.
4. Inspection and analysis of HVAC systems.
5. Understanding of mechanical and electrical plans
and specifications to evaluate energy efficiency
measures
.
MS Thesis Software: Excel Based Analytical Tool
Analyti;a
Fig 5: Methodology
Figure 6: Economical Analysis Tab
Figure 4: Economical Analysis Tab
PROBLEM STATEMENT
Automatic controls play an ever increasing role in a human life.
The distinct characteristic of automatic control is that it reduces the
human operator. One such gadget is the fan. Fans are generally
available with speed control; depending on the requirement the
speed is set. Usually, when the temperature is low/high the fan is
operated with lower/higher speed. This is done manually using
human. In this project an automatic control solution is suggested to
control the fan speed based upon the surrounding temperature.
THE PROJECT
1. A temperature sensor (LM35) senses the room
temperature and gives the analog input. 2.
2. The analog input is converted through the ADC to
digital output by PIC16F8777A. This digital value
displayed on LCD.
3. PWM module generates the pulse in which the pulse
width varies according to the AD converter output.
4. The generated pulse acts as the input to transistor
BD135. Finally the variable output voltage is used to
operate the fan.
THE OUTCOME
1. Developed an automatic fan system that can change the
speed level due to the environmental temperature change.
2. Generated feedback with the help of LED indicator in
order to display the change of the speed of the fan.
3. 3. Additionally, this automatic fan system was able to
preview the status of the temperature level by using
(LCD)
Temperature Sensor Driven Automatic DC Motor Based Fan
Speed Controlling System by Microcontroller
Fig 1: Methodology
Fig 2: Breadboard set up
Fig 3: Simulation in Proteus 7.7
Programming a SCARA Robot for a Manufacturing Cell to
Assemble & Produce Medical Devices
PROBLEM STATEMENT
A single cell manufacturing machine setup using TMB 100 SCARA
Robot can be programmed according to requirements to perform
certain processing functions. How a robot operation for making a
single manufacturing cell can be made faster using an efficient
algorithm is described. The Primary target of this project is to glue
three parts together to produce a small medical device with limited
human intervention.
THE PROJECT
There is three different trajectory actions required.
1. First operation is to glue two parts second operation is
the glue drying time of the first two parts.
2. Third operation is to glue the third part with the dried
two parts. A buffer part is created and get ready for the
third operation by utilizing glue drying time.
3. Then again it performs 1st and third operation
sequentially.
In this way the process is maximizing its throughput and
minimizing the production cycle time.
THE OUTCOME
For multiple part-type operation in this single-machine cell,
an efficient algorithm was provided that simultaneously
optimizes the robot movement and part sequencing
operation. The proposed enhanced sequence is three time
faster than the traditional sequence.
Fig 1: Three different parts and First Operation
Fig 2: 2nd
and 3rd
Operation
Fig 3: Output Result
ENERGY AUDIT & RECOMMENDTION of ENERGY
CONSERVASION OPPORTUNITIES FOR A CAMPUS BUILDING
PROBLEM STATEMENT
To assess how much energy is consumed by a typical Campus
Office building and to propose potential energy conservation
measures that can be implemented to save energy to make the
building more energy efficient, reduce utility bill and carbon di
oxide emission. Energy audit was performed for an office
building of the university campus.
THE PROJECT
1. Analysis performed on building’s envelop,
architecture, orientation, HVAC, lighting, office
equipment.
2. Indentified potential Energy Conservation
Opportunities building and performed energy
cost savings calculation from each
recommendation.
3. A software known as MathCAD (Building Thermal
Analysis) was used to model the building to obtain the
heating load and cooling load of the building and
eQUEST was also used to compare both result.
THE OUTCOME
Energy Audit and Building energy analysis & simulation
Fig 1:
Fig 2:
Fig 1: Lawshe Building, Purdue University Northwest
Fig 2: Interior of the Building
Fig 3: Analysis on eQUEST
Fig 1: Scaled Drawing
PROBLEM STATEMENT
A conveyor of certain length needs to move some containers (box)
of specific sizes. They are at a certain distance from each other. And
they have to make a hard stop for labeling. Weight and length of the
conveyor belt and diameter of the sprockets are given. Overall servo
motor system is designed and modeled with accurate positioning for
labeling machine interface and analyzed the overall model using
LabVIEW.
THE PROJECT
1. Derived the transfer function, design calculation and
make the servomotor sizing calculation and overall
servo system.
2. Inertia on the load side is calculated.
3. Inertia, torque and power reflected on the motor side
are calculated.
4. Simulation of the transfer function using formula
node in LABVIEW using ‘control and simulation
loop also in LABVIEW.
5. Step response of the servomotor
.THE OUTCOME
Based upon the size of container and conveyor servomotor
system can be designed and modeled.
High Speed Container Transport System with Accurate
Positioning for Labeling Machine Interface
Analyti;a
Fig 2: Control Loop Using LabVIEW
Fig 3: Simulation Loop Using LabVIEW
Fig 1: Program in Studio 5000
PROBLEM STATEMENT
Allen-Bradley HMI Design and Link with Studio 5000 and RSLogix
Emulator in Factory Talk View Design Environment
THE PROJECT
 Simulation in RSLogix Emulate 5000 Chassis Monitor
 Configured drives with RSLinx
 Configuration with FactoryTalk Directory Wizard
 Created the Program with Studio 5000 and downloading
the program in emulator.
 Making a HMI Screen and Linking with RSLogix
Program Tags
.
THE OUTCOME
 Designed a HMI Screen with Factory Talk View
Machine Edition Software.
 Programmed HMI buttons in order to perform according
to logic program file through RS linking.
 Designed Animation with Factory Talk View Software
Industrial Automation Hands On
HMI Design Using Factory Talkview (ME Edition)
Analyti;a
Fig 2: HMI Screen
Designing a Grid-Tie Solar Photovoltaic System with Battery
Backup for Fitness & Recreation Center (FRC)
oPurduUniversity CalumetPROBLEM STATEMENT
To examine the feasibility of Grid Tie Solar Photovoltaic System
with battery backup systems by considering how such a system
might be designed and sized for Fitness and Recreation Center
(FRC) of Purdue University Northwest maintaining the same level of
power reliability and availability. The design approach and
economic analysis of such system is also analyzed in order to
optimize the energy value and reduce the energy bill as well as to
reduce environmental pollution.
THE PROJECT
1. Detailed Inspection to the location of FRC Building
2. Collecting geographical and weather data, on site
situation, load condition and user requirement for FRC
Building.
3. Developed design approach for a grid tie solar PV
system with battery backup for FRC Building
4. Proposed PV Panel and Battery Sizing
5. Determined load calculation, annual savings and
payback period
6. Energy Model, Cost, Emission, Financial, Risk
Analysis with RETScreen
.
THE OUTCOME
It was found that such a system would be viable, but would
be relatively expensive. It would also require a substantial
amount of space. With the continuing decline in solar and
storage prices, it the system will be economically feasible.
However, annual savings and payback period and also Green
house gas emission reduction was calculated using
RETScreen Analysis tool.
Fig 2:
Fig 1: FRC, Purdue University Northwest
Fig 3: Analysis on RETScreen
Ladder Logic Programming in RSLogix 5000, 500 &
LogixPro
PROBLEM STATEMENT
Learning PLC Ladder logic programming
THE PROJECT
Performed several Fundamentals of ladder logic
programming in LogixPro 500 Using graphical simulation
process equipment such as conveyors, bottling plants, etc. in
software, the synchronous and interactive nature of real
industrial processes, which has ProSim-II programmable
process simulations with a PLC Editor/Emulator which
mimics Allen-Bradley's (Rockwell) RSLogix 500
THE OUTCOME
1. Simple start/stop ladder logic relay
2. Single push button on/off ladder logic
3. Ladder logic program with timer and counter
Fig 2: Garage door simulation with Logix Pro
Fig 1: Ladder logic with timer
Fig 3: Ladder logic with timer & counter

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PORTFOLIO_MJ

  • 1. PORTFOLIO OF MAFRUHA JAHAN 2016 PLC Programming Building Energy Efficiency Process Control Microcontroller Automation
  • 2. Fig 1: Analytic Sequence PROBLEM STATEMENT The analysis of Energy Performance Measures (EPMs) performed by the facility or engineering personnel of an educational building can be complex and requires significant time and detailed effort. The assessment performed by them when compared with the other options in an educational organization, may often reach to bottom priority level. To get passed over this situation a Microsoft Excel based quick and easy to use analytical tool is developed which is initially intended for the assessment of administrative personnel and then again it is extended into detail analysis for the facility or engineering personnel. SUMMERY Microsoft Excel based Analytical Tool is divided into two sections as follows: i) Initial assessment screen for administrative personnel and ii) Detail analysis tabs for facility or engineering personnel. This tool has 17 different tabs: initial assessment screen, billing information tab, monthly temperature profile tab, Heating, Ventilation and Air Conditioning (HVAC) information tab, Energy Performance Measures tabs (EPMs): EPM-1, EPM-2, EPM-3, EPM-4, EPM-5, EPM-6, EPM-7, EPM-8, EPM-9, EPM-10, EPM-11, EPM-12, and economical analysis tab. THE OUTCOME 1. Energy usage sectors are prioritized and ranked based upon potential savings and building existing condition. 2. Energy performance Measures (EPMs) are proposed for 7 energy usage sectors: heating, cooling, ventilation, water heating, lighting, office equipment and miscellaneous. Master’s Thesis Options to Improve Energy Efficiency for Educational Building Fig 3: Cost comparison Between different IEC System Fig 2: Initial Assessment Screen Fig 3: Final Priority Ranking
  • 3. THE OUTCOME 3. Again possible primary recommendations are given for each proposed Energy Performance Measures (EPMs). 4. Annual energy savings, cost savings and payback periods are calculated from each proposed EPMs. 5. A complete economical analysis is done by the tool comparing the annual energy savings, cost savings and payback period among the proposed EPMs. THE ACHIEVEMENTS 1. Excel Programming and Excel spreadsheet development 2. Energy audits, identification of potential energy savings opportunities 3. Lifecycle analysis energy conservation projects. 4. Inspection and analysis of HVAC systems. 5. Understanding of mechanical and electrical plans and specifications to evaluate energy efficiency measures . MS Thesis Software: Excel Based Analytical Tool Analyti;a Fig 5: Methodology Figure 6: Economical Analysis Tab Figure 4: Economical Analysis Tab
  • 4. PROBLEM STATEMENT Automatic controls play an ever increasing role in a human life. The distinct characteristic of automatic control is that it reduces the human operator. One such gadget is the fan. Fans are generally available with speed control; depending on the requirement the speed is set. Usually, when the temperature is low/high the fan is operated with lower/higher speed. This is done manually using human. In this project an automatic control solution is suggested to control the fan speed based upon the surrounding temperature. THE PROJECT 1. A temperature sensor (LM35) senses the room temperature and gives the analog input. 2. 2. The analog input is converted through the ADC to digital output by PIC16F8777A. This digital value displayed on LCD. 3. PWM module generates the pulse in which the pulse width varies according to the AD converter output. 4. The generated pulse acts as the input to transistor BD135. Finally the variable output voltage is used to operate the fan. THE OUTCOME 1. Developed an automatic fan system that can change the speed level due to the environmental temperature change. 2. Generated feedback with the help of LED indicator in order to display the change of the speed of the fan. 3. 3. Additionally, this automatic fan system was able to preview the status of the temperature level by using (LCD) Temperature Sensor Driven Automatic DC Motor Based Fan Speed Controlling System by Microcontroller Fig 1: Methodology Fig 2: Breadboard set up Fig 3: Simulation in Proteus 7.7
  • 5. Programming a SCARA Robot for a Manufacturing Cell to Assemble & Produce Medical Devices PROBLEM STATEMENT A single cell manufacturing machine setup using TMB 100 SCARA Robot can be programmed according to requirements to perform certain processing functions. How a robot operation for making a single manufacturing cell can be made faster using an efficient algorithm is described. The Primary target of this project is to glue three parts together to produce a small medical device with limited human intervention. THE PROJECT There is three different trajectory actions required. 1. First operation is to glue two parts second operation is the glue drying time of the first two parts. 2. Third operation is to glue the third part with the dried two parts. A buffer part is created and get ready for the third operation by utilizing glue drying time. 3. Then again it performs 1st and third operation sequentially. In this way the process is maximizing its throughput and minimizing the production cycle time. THE OUTCOME For multiple part-type operation in this single-machine cell, an efficient algorithm was provided that simultaneously optimizes the robot movement and part sequencing operation. The proposed enhanced sequence is three time faster than the traditional sequence. Fig 1: Three different parts and First Operation Fig 2: 2nd and 3rd Operation Fig 3: Output Result
  • 6. ENERGY AUDIT & RECOMMENDTION of ENERGY CONSERVASION OPPORTUNITIES FOR A CAMPUS BUILDING PROBLEM STATEMENT To assess how much energy is consumed by a typical Campus Office building and to propose potential energy conservation measures that can be implemented to save energy to make the building more energy efficient, reduce utility bill and carbon di oxide emission. Energy audit was performed for an office building of the university campus. THE PROJECT 1. Analysis performed on building’s envelop, architecture, orientation, HVAC, lighting, office equipment. 2. Indentified potential Energy Conservation Opportunities building and performed energy cost savings calculation from each recommendation. 3. A software known as MathCAD (Building Thermal Analysis) was used to model the building to obtain the heating load and cooling load of the building and eQUEST was also used to compare both result. THE OUTCOME Energy Audit and Building energy analysis & simulation Fig 1: Fig 2: Fig 1: Lawshe Building, Purdue University Northwest Fig 2: Interior of the Building Fig 3: Analysis on eQUEST
  • 7. Fig 1: Scaled Drawing PROBLEM STATEMENT A conveyor of certain length needs to move some containers (box) of specific sizes. They are at a certain distance from each other. And they have to make a hard stop for labeling. Weight and length of the conveyor belt and diameter of the sprockets are given. Overall servo motor system is designed and modeled with accurate positioning for labeling machine interface and analyzed the overall model using LabVIEW. THE PROJECT 1. Derived the transfer function, design calculation and make the servomotor sizing calculation and overall servo system. 2. Inertia on the load side is calculated. 3. Inertia, torque and power reflected on the motor side are calculated. 4. Simulation of the transfer function using formula node in LABVIEW using ‘control and simulation loop also in LABVIEW. 5. Step response of the servomotor .THE OUTCOME Based upon the size of container and conveyor servomotor system can be designed and modeled. High Speed Container Transport System with Accurate Positioning for Labeling Machine Interface Analyti;a Fig 2: Control Loop Using LabVIEW Fig 3: Simulation Loop Using LabVIEW
  • 8. Fig 1: Program in Studio 5000 PROBLEM STATEMENT Allen-Bradley HMI Design and Link with Studio 5000 and RSLogix Emulator in Factory Talk View Design Environment THE PROJECT  Simulation in RSLogix Emulate 5000 Chassis Monitor  Configured drives with RSLinx  Configuration with FactoryTalk Directory Wizard  Created the Program with Studio 5000 and downloading the program in emulator.  Making a HMI Screen and Linking with RSLogix Program Tags . THE OUTCOME  Designed a HMI Screen with Factory Talk View Machine Edition Software.  Programmed HMI buttons in order to perform according to logic program file through RS linking.  Designed Animation with Factory Talk View Software Industrial Automation Hands On HMI Design Using Factory Talkview (ME Edition) Analyti;a Fig 2: HMI Screen
  • 9. Designing a Grid-Tie Solar Photovoltaic System with Battery Backup for Fitness & Recreation Center (FRC) oPurduUniversity CalumetPROBLEM STATEMENT To examine the feasibility of Grid Tie Solar Photovoltaic System with battery backup systems by considering how such a system might be designed and sized for Fitness and Recreation Center (FRC) of Purdue University Northwest maintaining the same level of power reliability and availability. The design approach and economic analysis of such system is also analyzed in order to optimize the energy value and reduce the energy bill as well as to reduce environmental pollution. THE PROJECT 1. Detailed Inspection to the location of FRC Building 2. Collecting geographical and weather data, on site situation, load condition and user requirement for FRC Building. 3. Developed design approach for a grid tie solar PV system with battery backup for FRC Building 4. Proposed PV Panel and Battery Sizing 5. Determined load calculation, annual savings and payback period 6. Energy Model, Cost, Emission, Financial, Risk Analysis with RETScreen . THE OUTCOME It was found that such a system would be viable, but would be relatively expensive. It would also require a substantial amount of space. With the continuing decline in solar and storage prices, it the system will be economically feasible. However, annual savings and payback period and also Green house gas emission reduction was calculated using RETScreen Analysis tool. Fig 2: Fig 1: FRC, Purdue University Northwest Fig 3: Analysis on RETScreen
  • 10. Ladder Logic Programming in RSLogix 5000, 500 & LogixPro PROBLEM STATEMENT Learning PLC Ladder logic programming THE PROJECT Performed several Fundamentals of ladder logic programming in LogixPro 500 Using graphical simulation process equipment such as conveyors, bottling plants, etc. in software, the synchronous and interactive nature of real industrial processes, which has ProSim-II programmable process simulations with a PLC Editor/Emulator which mimics Allen-Bradley's (Rockwell) RSLogix 500 THE OUTCOME 1. Simple start/stop ladder logic relay 2. Single push button on/off ladder logic 3. Ladder logic program with timer and counter Fig 2: Garage door simulation with Logix Pro Fig 1: Ladder logic with timer Fig 3: Ladder logic with timer & counter