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Dear Sir ,
Kindly visit our websites : www.pipingdesigncourse.in / www.pipingdesigncourse.com /
www.pipingdesigncourse.net / www.sanjaryacademy.in / www.sanjaryacademy.com for
details . We confirm your course booking for thé Certified Course as below :
Sanjary Educational Academy Society is only one in the world to Certify - Certified Piping
Design Engineer , Certified Pressure Vessel Design Engineer , etc. last 16 years
All certification courses including Piping Design Engineer which is Design & Developed by
Sanjary Educational Academy in line with International Standards ,Industrial job , Sanjary Norms
All Piping Design Engineer courses cover the comprehensive competency and developing skills
aspect of Piping Design & Engineering which allows to adapt to study of Piping Design Software
Each year thousands of professional Engineers / Individuals enroll in the piping design engineer
courses offered by Sanjary Educational Academy .This is one of the most widely recognized and
accepted qualification in the industry world wide.
Sanjary Educational Academy has Completed Over 120 + Batches of Piping Design Engineer ,
Professionals Certification Courses form 2008 to December 2018.
1. Sanjary ( SEA ) Certificate is Recognized International in more than 30 Countries and
our Certified Engineers are already working including - India , Saudi Arabia , UAE ,
Qatar , Kuwait , Oman , Bahrain , Jordan , Iraq , Iran , Turkey , Yemen ,Sudan , Libya,
Nigeria , Sudan , Libya , Portugal, Cameroon, Congo , Germany , USA , Canada ,
Norway , London , Vitenum
PIPING DESIGN ENGINEERING &
CONSTRUCTION
CERTIFICATION COURSE
• DIPLOMA IN PIPING
DESIGN ENGINEERING
& CONSTRUCTION
COURSE COVER UP :
- Basic
- Piping Design
- Process Engineering
- Piping Engineering
- Layout Engineering
- Drafting
- Fabrication and Construction
including Assembly , Erection
, Inspection & Testing of
Piping systems
STUDY OF SOFTWARE :
- No Software
DURATION OF COURSE : 30 Days
COURSE FEE : Rs 21000/-
PIPING DESIGN & ENGINEERING
CERTIFICATION COURSE
• CERTIFIED PIPING
DESIGN ENGINEER
COURSE COVER UP :
- Basic
- Piping Design
- Process Engineering
- Piping Engineering
- Layout Engineering
- Pipe Stress Analysis
- Drafting
- Fabrication of Piping & Hydro
testing
STUDY OF SOFTWARE :
- Study of CAESAR – II
PROJECT : Piping Design
DURATION OF COURSE : 45 Days
COURSE FEE : Rs 25000/-
PIPING DESIGN & ENGINEERING
CERTIFICATION COURSE
• P G DIPLOMA IN
PROCESS PIPING DESIGN
AND ENGINEERING
COURSE COVER UP :
- Basic
- Piping Design
- Process Engineering
- Piping Engineering
- Layout Engineering
- Pipe Stress Analysis
- Drafting
- Fabrication of Piping & Hydro
testing
STUDY OF SOFTWARE :
- Study of CAESAR – II
- Study of PDMS
PROJECT : Piping Design
DURATION OF COURSE : 2 Months
COURSE FEE : Rs 40000/-
Recent Requirement for Piping Design and Engineering Course
In accordance with the industry's current requirements for Piping Design Engineers, all engineers
must have multiple skills piping software’s and be specialized in Piping Design & Engineering
with required Software. Although engineering subjects are large and extensive, recent
engineering graduates may not be able to meet current industry requirements, as noted above. To
fill this gap, engineers in the new trade / function must be trained and certified in the Honors
Certification Program and have the equivalent of an piping design engineer with at least 1-2
years of active industrial experience. Today, specialty certification programs are considered a
mandatory requirement in almost Piping Industries.
This course is according to Sanjary ( SEA ) Engineering Professional Certification
Program , Industrial Jobs requirements and International Standards
Sanjary Educational Academy Society offers International Certification Courses to Engineers &
Individuals last 16 years , Certificate Recognized International in more than 30 Countries and our
certified Engineers are already working
Benefit of Our Certified Courses
1. Engineers get easy job any where in world in below mentioned industries / sectors
2. Get promotion in current job
3. Get professional skill knowledge as actual required on the job
International Certification Course
• CERTIFIED PIPING DESIGN ENGINEER
Eligibility Criteria : Mechanical Engineer, Chemical Engineer &
Petroleum Engineer
Duration of Course : 45 Days -, Hyderabad , Telangana , India
Course Fee : Rs 25000/ -
New Batch Start : Every 15 days ( Twice in a month )
Timing : 11 : 00 PM - 1 : 00 PM – ( First 30 days )
11 : 00 PM - 5: 00 PM – ( Last 15 days )
Course Fee for Foreign Student : US Dollar - $ 1000/- Hyderabad , India.
Maximum No. of Seats / students in a Batch : 10 only
Course reference : Sanjary Educational Academy Society Norms ,
Industries Norms , International Standards including
ASME B31.1,ASME B 31.3,ASME B31.8, ASME B36.10
ASME B16.5 , ASME B16.9, ASTM , ASCE ,
AFI , MSSP , API , & ISO 9001: 2015 Quality
Management Systems.
Venue : SANJARY EDUCATIONAL ACADEMY, HEAD OFFICE: 5-
9-233 / 234 , S. No. 24 & 25 , 3rd Floor, SANALI
MALL Opposite Chermas Showroom , Abids ,
Hyderabad - 500001, Telangana , India
Course cover up - Basic
- Piping Design
- Process Engineering
- Piping Engineering
- Layout Engineering
- Pipe Stress Analysis
- Drafting etc
- Fabrication of Piping &Hydro testing ,
Study of Software : -Study of CAESAR II
Project : Piping Design
Overview:
This comprehensive course which provides a systematic development of skills and knowledge of Piping
Design Engineer in line with international standards including ASME B31.1 , ASME B31.3, Industrial job
and Sanjary (SEA) Norms etc.
This certification course is design and developed by Sanjary Educational Academy. A comprehensive
course covering in depth the design of various pressure piping systems including Basic , Piping Design ,
Piping Engineering , Piping Layout Pipe Stress Analysis ,detailed design and engineering etc. Study of
CEASAR II and Project
This course also provides design projects per ASME B 31. This course is more concentrated on manual
design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump
calculation and as well as study of CAESAR II including piping isometric ,process flow diagram (PFD)
,piping &instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material
etc. and Submission of Piping Design Project Report as per ASME B31.
This course in directed primarily to meet the needs of various
• Industries
• Engineering Consultants / EPC
• Manufacturing Industries and Govt. & private social sectors including
• Oil & Gas
• Petrochemical
• Refinery
• Power Plant
• Pharmaceutical
• Textiles Industries
• Waste Water Treatment Plant and any type and size of organization.
• Candidates shall meet the following examination requirements to be considered for
certification as Certified Piping Design Engineer
Certification Criteria :
• Candidates shall meet the following examination requirements to be considered for certification
as “Certified Piping Design Engineer ” . Pass a written three part examination as follows.
• Part 1 Theory Examination
• Part 2 Workshop / Assessment
• Part 3 Oral Examination
• Candidate shall pass each part of the examination. Individual failing any part of the above
examination must retest on particular part as applicable.
• Candidate must score minimum of 70 percent on each of the above examination to be eligible
for the certificate and SEA Qualification Card.
• Note : Certificate , Marks Sheet and Qualification Card will be awarded to the candidate after
successful completion of course & examination and submission of Piping Design & Drafting
Project.
International Certification Course
1. CERTIFIED PIPING DESIGN ENGINEER
Course Syllabus :
PART - 1
 PIPING SYSTEMS DETAILED ENGINEERING
 LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING
 MECHANICAL AND PROCESS EQUIPMENT
Module – 1 Fundamentals of piping
Module – 2 ASME codes and standards
Module – 3 Classification of pipe
Module – 4 Piping Material Specifications – ASME / ASTM
Module – 5 Calculation of standards property of piping materials
Module – 6 Pipe Fittings
Module – 7 Types of Flanges
Module – 8 Types of Valves
Module – 9 Mechanical and Process Equipment
Module –10 Flow Diagrams
Module – 11 Piping Isometric
Module – 12 Piping and Equipment Layout
Module – 13 Pipe Supports
PART - 2
 PIPING SYSTEMS DESIGN
Module – 14 Design of process piping requirements per ASME B31.3
Module – 15 Design pressure integrity
Module – 16 Typical wall thickness calculation for Oil and Gas , Petrochemical ,
Refineries ( eg. Saudi Aramco )
Module – 17 Hydraulic Design of Piping Systems
Module – 18 Design Calculations of Piping sizing
Module – 19 Pump Calculations
PART - 3
 PIPE STRESS ANALYSIS
Module – 20 Introduction
Module – 21 Stresses due to Sustained Loads , Stresses due to Displacement
Strains and Stresses due to Occasional Loads
Module – 22 Pipe Flexibility Analysis per ASME B31.3
Module – 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress /
Sustained Loads
Module – 24 Design Calculations of Occasional Loads
Module – 25 Design Calculations of Wind Load on a Piping Support in Open
Terrain
Module – 26 Determination types of Pipe Support and Maximum Allowable
Span
PART- 4
Study of CAESAR II
PART- 5
Project : Piping Design
PART- 6
Fabrication of Piping and Hydro testing
D E T A I L E D C O U R S E S Y L L A B U S – O U T L I N E
PART - 1
 PIPING DESIGN SYSTEMS DETAILED ENGINEERING
 LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING
 MECHANICAL AND PROCESS EQUIPMENT
Module – 1 Fundamentals of piping
 Definition and Application of Piping
 Pipe Manufacturing
 Pipe Fabrication
 Pipe Designations
Module – 2 ASME codes and standards
 ASME Boiler and Pressure vessels Codes
 ASME Pressure Piping Design Codes.
 API Codes
 Other Codes & Standards
Module – 3 Classification of pipe
 Manufacturing Methods
 Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.
 Applications or Uses
 Pressure Temperature Rating System
Module – 4 Piping Material Specifications – ASME / ASTM
 Ferrous Material Specifications
 Non Ferrous Material Specifications
Module – 5 Calculation of Standards Properties of Commercial Piping
Materials
 Several Examples of Calculation of Standards Properties of Commercial Piping
Materials
Module – 6 Pipe Fittings
 Types of Fitting - Butt Weld , Threaded and Socket Weld
 _ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,
 _ Branch Connections – Straight & Out let Tees
 Reducers – Concentric & Eccentric, Reducer Offsets.
 Fabricated Branch Connections – Stub In & Stub On,
 Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.
 _ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets
Module – 7 Types of Flanges
 Definition of Flange.
 Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron
Flanges.
 Threaded Flanges , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck
Flanges , Blind Flanges
 Gaskets – Types, Thickness, Bolts & Nuts.
Module – 8 Types of Valves
 Definition & basic function
 Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug ,
Automatic Control , Needle , Diaphragm , Safety ”Pop
 Application of Check Valve
 Valve Storage Procedure
 Valve Testing
 Control Valve Manifold. – Layout Representation & Requirements.
Module – 9 Mechanical and Process Equipment
 Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat
Exchanger , Reboiler., Towers and Columns
 Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines.
Module – 10 Flow Diagrams
 Process Flow Diagram – PFD
 Piping & Instrumentation Diagram – P & ID.
 Utility Flow Diagram
 Line Numbering
 P& ID Requirements
 Flow Diagram Exercises.
 Symbols & Abbreviations.
 Instrument Types & Symbols – Flow, Temp, and Pressure & Level.
 Flow Plan arrangement etc.
Module – 11 Piping Isometric
 Definition
 Drawing Piping Isometrics
 Isometric Dimensions, Notes & Callouts.
 Isometric Offsets.
 Exercises on Creation of Isometrics form Piping Plans and Sections.
Module – 12 Piping and Equipment Layout – (Plot Plan, Equipment
Layout, & Piping GA Drawings
 Plot Plan Development & Requirements.
 Equipment Layout Terminology, Control Point & Battery Limits
 Preparation of Equipment Layout.
 Piping GA Drawing Requirements and Layout Procedure.
 Pump GA Drawing and Layout Consideration.
 Tank & Vessel Layout Consideration .etc.
Module – 13 Pipe Supports
 Types and Functions of Supports
 Anchors
 Pipe Guides
 Limit Stops
 Pipe Shoe
 Dummy Leg / Trunion
 Field Support / Base Support
 Rigid Hangers
 Flexible or Resilient Supports - Variable & Constant Load
 Pipe Rack and Yard Piping Design
PART - 2
 PIPING SYSTEMS DESIGN AND CALCULATIONS
Module – 14 Design of process piping requirements per ASME B31.3
 Scope of ASME B 31.3, B31.1
 Design Pressure & Design Temperature for Piping Systems.
 Ratings of Flanges etc.
 Reinforcement of Branch Connection
Module – 15 Design pressure integrity
 Concept of Pressure Integrity
 Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness
Calculations
Module – 16 Typical wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( e.g. Saudi
Aramco )
 Several Examples of wall thickness calculation for Oil and Gas , Petrochemical ,
Refineries ( e.g. Saudi Aramco )
Module – 17 Hydraulic Design of Piping Systems
 Fluid Flow Sizing
 Pipe Sizing
 Recommended Velocities for Water and Steam Piping etc.
 Reynolds Number
 Types of Flow in Piping
 Pressure Drop due to Friction / viscosity
 Darcy Weisbach Equation
 Friction Factor
 Moody Diagram
 Minor Losses in Piping – Equivalent Length Method & Loss Coefficient Method
Module – 18 Design Calculations of Piping sizing
 Several Examples of Calculation of Pipe Sizing
Module – 19 Pump Calculations
 Head
 Section and Flooded Lift
 Velocity Head
 Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems
Head
 Cavitation in Pumps
 NPSH Required & NPSH Available for Pumps.
 Several Examples of Design of Pump Calculations

PART - 3
 PIPE STRESS ANALYSIS
Module – 20 Introduction
 Objectives & Definition of Stress Analysis
 Critical Line List
 Information Required for Stress Analysis
 Piping Loads – Static & Dynamic
 Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion &
Occasional Loads.

Module – 21 Stresses due to Sustained Loads , Stresses due to
Displacement Strainsand Stresses due to Occasional Loads
 Longitudinal Stress,
 Longitudinal Stress from Pressure
 Longitudinal stress due to weight
 Allowable Displacement Stress range
 Basic Allowable Stress at maximum material temperature.
Module – 22 Pipe Flexibility Analysis per ASME B31.3
 Pipe Stress Analysis Logic
 Minimum Flexibility Requirements
 Stress Range Reduction Factor - f
 Piping Flexibility – General Consideration
 Stress Analysis Flexibility Requirements
 Stress Analysist’s Function
 Scope of Code Requirements
Module – 23 Design Calculation of Pipe Stresses by Thermal
Expansion Stress / Sustained Loads
 Several Examples of Design Calculation of Pipe Stresses by Thermal Expansion
Stress / Sustained Loads
Module – 24 Design Calculations of Occasional Loads
 Several Examples of Design Calculation of Occasional Load
Module – 25 Design Calculations of Wind Load on a Piping Support
in Open Terrain
 Calculating Civil / Mechanical Load on Pipe Systems
 Hydrostatic Test Weight
 Wind Force
 Wind Shielding
 Several Examples of Calculations of Wind Load on a Piping Support in Open
Terrain
Module – 26 Determination types of Pipe Support and Maximum
Allowable Span
 Maximum Support Spacing Based on Weight , Deflection Criteria and Design
Loads
 Suggested Pipe Support Spacing
 Several Examples of Types of Support and Maximum Allowable Span
PART- 4 : Study of CAESAR II
PART- 5 : PROJECT – Piping Design
PART- 6 : Fabrication of Piping and Hydro testing
Note : Certificate , Marks Sheet and Qualification Card will be awarded to the students /
candidate after successful completion of course & examination.
Venue : SANJARY EDUCATIONAL ACADEMY ,
5-9-233 / 234 , S. No. 24 & 25 , 3
rd
Floor, SANALI MALL Opposite
Chermas Showroom , Abids , Hyderabad - 500001, Andhra Pradesh ,
India
Please register prior to the above course commencement date.
Note:
1. Course Fees includes the course materials ( Hard Copy only ) , Resources Materials , Standard
Forms / Templates for reference , Training, examination and certification.
2. Students / Engineers admission procedure will be Document No. SEA HYD TS -01 for enrolling the
admission of certified courses.
3. Certificate, Mark Sheet and Qualification Card will be awarded to engineer after successfully
completion of course & examination and submission of Project.
-Sanjary Educational Academy legally established in the year 2002. Sanjary Educational Academy is a
Society Registered No. 347/08 by Government of Telangana , India .
- Registered with Ministry of Commerce and Industry , Directorate General of Foreign ..Trade ,
Government of India.
- Registered with Ministry of Micro, Small & Medium Enterprises, Government. of India.
- Registered “ Trade Marks Registry “ , Government. of India
- Member of Indo – Arab Chamber of Commerce & Industries (IACCI).Member of Indo – ..American
Chamber of Commerce (IACC).
- Member of Federation of Telangana and Andhra Pradesh Chambers of Commerce and Industries (
FTAPCCI )
- ISO 9001: 2015 Certified Organization – Accredited with UKAS , UK
- Sanjary’s ( SEA ) Piping Design Engineer course recognized with SPED , USA, Since .2013
SANJARY EDUATIONAL ACADEMY Awarded The Most Prestige’s National & ..International
Awards Winners
a) Indian Achievers Award for Quality Excellence
b) International Achievers Awards for Education Excellence
c) Indira Gandhi Excellence Award for Education Excellence
d) Best Performance Award for excellence in social and education
Mr.Mohammed Saleem being the President of SEA has been awarded the following:
(1) Bharath Jyoti Award, India
( 2) Bharath Siksha Rattan Award, India
(3 ) Rashtriya Gaurav Award, India
For any further details pls do not hesitate to contact us at
M/s SANJARY EDUCATIONAL ACADEMY
------------------------------------------------------------
5-9-233 / 234 / 235 , S. No. 24 & 25 , 3rd
Floor , SANALI MALL ,Opposite Chermas Showroom , Abids ,
Hyderabad - 500001, Telangana , India.
TEL: +91 – 40 -66440868, +91 – 9985445560 / 9704083839 / 9121310430 / 9985715560
EMAIL: hyderabad@sanjaryacademy.in / info@sanjaryacademy.in
WEB: www.pipingdesigncourse.in / www.pipingdesigncourse.com / www.sanjaryacademy.in
STAY CONNECTED WITH US ON SOCIAL MEDIA
Thanks and regards
click / open to download – Sanjary Brochure Latest- 2017
Sanjary_Bro Web.pdf

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Piping Design Course

  • 1.
  • 2. Dear Sir , Kindly visit our websites : www.pipingdesigncourse.in / www.pipingdesigncourse.com / www.pipingdesigncourse.net / www.sanjaryacademy.in / www.sanjaryacademy.com for details . We confirm your course booking for thé Certified Course as below : Sanjary Educational Academy Society is only one in the world to Certify - Certified Piping Design Engineer , Certified Pressure Vessel Design Engineer , etc. last 16 years All certification courses including Piping Design Engineer which is Design & Developed by Sanjary Educational Academy in line with International Standards ,Industrial job , Sanjary Norms All Piping Design Engineer courses cover the comprehensive competency and developing skills aspect of Piping Design & Engineering which allows to adapt to study of Piping Design Software Each year thousands of professional Engineers / Individuals enroll in the piping design engineer courses offered by Sanjary Educational Academy .This is one of the most widely recognized and accepted qualification in the industry world wide. Sanjary Educational Academy has Completed Over 120 + Batches of Piping Design Engineer , Professionals Certification Courses form 2008 to December 2018. 1. Sanjary ( SEA ) Certificate is Recognized International in more than 30 Countries and our Certified Engineers are already working including - India , Saudi Arabia , UAE , Qatar , Kuwait , Oman , Bahrain , Jordan , Iraq , Iran , Turkey , Yemen ,Sudan , Libya, Nigeria , Sudan , Libya , Portugal, Cameroon, Congo , Germany , USA , Canada , Norway , London , Vitenum PIPING DESIGN ENGINEERING & CONSTRUCTION CERTIFICATION COURSE • DIPLOMA IN PIPING DESIGN ENGINEERING & CONSTRUCTION COURSE COVER UP : - Basic - Piping Design - Process Engineering - Piping Engineering - Layout Engineering - Drafting - Fabrication and Construction including Assembly , Erection , Inspection & Testing of Piping systems STUDY OF SOFTWARE : - No Software DURATION OF COURSE : 30 Days COURSE FEE : Rs 21000/- PIPING DESIGN & ENGINEERING CERTIFICATION COURSE • CERTIFIED PIPING DESIGN ENGINEER COURSE COVER UP : - Basic - Piping Design - Process Engineering - Piping Engineering - Layout Engineering - Pipe Stress Analysis - Drafting - Fabrication of Piping & Hydro testing STUDY OF SOFTWARE : - Study of CAESAR – II PROJECT : Piping Design DURATION OF COURSE : 45 Days COURSE FEE : Rs 25000/- PIPING DESIGN & ENGINEERING CERTIFICATION COURSE • P G DIPLOMA IN PROCESS PIPING DESIGN AND ENGINEERING COURSE COVER UP : - Basic - Piping Design - Process Engineering - Piping Engineering - Layout Engineering - Pipe Stress Analysis - Drafting - Fabrication of Piping & Hydro testing STUDY OF SOFTWARE : - Study of CAESAR – II - Study of PDMS PROJECT : Piping Design DURATION OF COURSE : 2 Months COURSE FEE : Rs 40000/-
  • 3. Recent Requirement for Piping Design and Engineering Course In accordance with the industry's current requirements for Piping Design Engineers, all engineers must have multiple skills piping software’s and be specialized in Piping Design & Engineering with required Software. Although engineering subjects are large and extensive, recent engineering graduates may not be able to meet current industry requirements, as noted above. To fill this gap, engineers in the new trade / function must be trained and certified in the Honors Certification Program and have the equivalent of an piping design engineer with at least 1-2 years of active industrial experience. Today, specialty certification programs are considered a mandatory requirement in almost Piping Industries. This course is according to Sanjary ( SEA ) Engineering Professional Certification Program , Industrial Jobs requirements and International Standards Sanjary Educational Academy Society offers International Certification Courses to Engineers & Individuals last 16 years , Certificate Recognized International in more than 30 Countries and our certified Engineers are already working Benefit of Our Certified Courses 1. Engineers get easy job any where in world in below mentioned industries / sectors 2. Get promotion in current job 3. Get professional skill knowledge as actual required on the job International Certification Course • CERTIFIED PIPING DESIGN ENGINEER Eligibility Criteria : Mechanical Engineer, Chemical Engineer & Petroleum Engineer Duration of Course : 45 Days -, Hyderabad , Telangana , India Course Fee : Rs 25000/ - New Batch Start : Every 15 days ( Twice in a month ) Timing : 11 : 00 PM - 1 : 00 PM – ( First 30 days ) 11 : 00 PM - 5: 00 PM – ( Last 15 days ) Course Fee for Foreign Student : US Dollar - $ 1000/- Hyderabad , India. Maximum No. of Seats / students in a Batch : 10 only Course reference : Sanjary Educational Academy Society Norms , Industries Norms , International Standards including ASME B31.1,ASME B 31.3,ASME B31.8, ASME B36.10 ASME B16.5 , ASME B16.9, ASTM , ASCE , AFI , MSSP , API , & ISO 9001: 2015 Quality Management Systems. Venue : SANJARY EDUCATIONAL ACADEMY, HEAD OFFICE: 5- 9-233 / 234 , S. No. 24 & 25 , 3rd Floor, SANALI MALL Opposite Chermas Showroom , Abids ,
  • 4. Hyderabad - 500001, Telangana , India Course cover up - Basic - Piping Design - Process Engineering - Piping Engineering - Layout Engineering - Pipe Stress Analysis - Drafting etc - Fabrication of Piping &Hydro testing , Study of Software : -Study of CAESAR II Project : Piping Design Overview: This comprehensive course which provides a systematic development of skills and knowledge of Piping Design Engineer in line with international standards including ASME B31.1 , ASME B31.3, Industrial job and Sanjary (SEA) Norms etc. This certification course is design and developed by Sanjary Educational Academy. A comprehensive course covering in depth the design of various pressure piping systems including Basic , Piping Design , Piping Engineering , Piping Layout Pipe Stress Analysis ,detailed design and engineering etc. Study of CEASAR II and Project This course also provides design projects per ASME B 31. This course is more concentrated on manual design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump calculation and as well as study of CAESAR II including piping isometric ,process flow diagram (PFD) ,piping &instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material etc. and Submission of Piping Design Project Report as per ASME B31. This course in directed primarily to meet the needs of various • Industries • Engineering Consultants / EPC • Manufacturing Industries and Govt. & private social sectors including • Oil & Gas • Petrochemical • Refinery • Power Plant • Pharmaceutical • Textiles Industries • Waste Water Treatment Plant and any type and size of organization.
  • 5. • Candidates shall meet the following examination requirements to be considered for certification as Certified Piping Design Engineer Certification Criteria : • Candidates shall meet the following examination requirements to be considered for certification as “Certified Piping Design Engineer ” . Pass a written three part examination as follows. • Part 1 Theory Examination • Part 2 Workshop / Assessment • Part 3 Oral Examination • Candidate shall pass each part of the examination. Individual failing any part of the above examination must retest on particular part as applicable. • Candidate must score minimum of 70 percent on each of the above examination to be eligible for the certificate and SEA Qualification Card. • Note : Certificate , Marks Sheet and Qualification Card will be awarded to the candidate after successful completion of course & examination and submission of Piping Design & Drafting Project. International Certification Course 1. CERTIFIED PIPING DESIGN ENGINEER Course Syllabus : PART - 1  PIPING SYSTEMS DETAILED ENGINEERING  LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING  MECHANICAL AND PROCESS EQUIPMENT Module – 1 Fundamentals of piping Module – 2 ASME codes and standards Module – 3 Classification of pipe Module – 4 Piping Material Specifications – ASME / ASTM Module – 5 Calculation of standards property of piping materials Module – 6 Pipe Fittings Module – 7 Types of Flanges Module – 8 Types of Valves Module – 9 Mechanical and Process Equipment Module –10 Flow Diagrams
  • 6. Module – 11 Piping Isometric Module – 12 Piping and Equipment Layout Module – 13 Pipe Supports PART - 2  PIPING SYSTEMS DESIGN Module – 14 Design of process piping requirements per ASME B31.3 Module – 15 Design pressure integrity Module – 16 Typical wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( eg. Saudi Aramco ) Module – 17 Hydraulic Design of Piping Systems Module – 18 Design Calculations of Piping sizing Module – 19 Pump Calculations PART - 3  PIPE STRESS ANALYSIS Module – 20 Introduction Module – 21 Stresses due to Sustained Loads , Stresses due to Displacement Strains and Stresses due to Occasional Loads Module – 22 Pipe Flexibility Analysis per ASME B31.3 Module – 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads Module – 24 Design Calculations of Occasional Loads Module – 25 Design Calculations of Wind Load on a Piping Support in Open Terrain Module – 26 Determination types of Pipe Support and Maximum Allowable Span PART- 4 Study of CAESAR II PART- 5
  • 7. Project : Piping Design PART- 6 Fabrication of Piping and Hydro testing D E T A I L E D C O U R S E S Y L L A B U S – O U T L I N E PART - 1  PIPING DESIGN SYSTEMS DETAILED ENGINEERING  LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING  MECHANICAL AND PROCESS EQUIPMENT Module – 1 Fundamentals of piping  Definition and Application of Piping  Pipe Manufacturing  Pipe Fabrication  Pipe Designations Module – 2 ASME codes and standards  ASME Boiler and Pressure vessels Codes  ASME Pressure Piping Design Codes.  API Codes  Other Codes & Standards Module – 3 Classification of pipe  Manufacturing Methods  Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.  Applications or Uses  Pressure Temperature Rating System Module – 4 Piping Material Specifications – ASME / ASTM  Ferrous Material Specifications  Non Ferrous Material Specifications Module – 5 Calculation of Standards Properties of Commercial Piping Materials
  • 8.  Several Examples of Calculation of Standards Properties of Commercial Piping Materials Module – 6 Pipe Fittings  Types of Fitting - Butt Weld , Threaded and Socket Weld  _ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,  _ Branch Connections – Straight & Out let Tees  Reducers – Concentric & Eccentric, Reducer Offsets.  Fabricated Branch Connections – Stub In & Stub On,  Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.  _ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets Module – 7 Types of Flanges  Definition of Flange.  Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.  Threaded Flanges , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges  Gaskets – Types, Thickness, Bolts & Nuts. Module – 8 Types of Valves  Definition & basic function  Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control , Needle , Diaphragm , Safety ”Pop  Application of Check Valve  Valve Storage Procedure  Valve Testing  Control Valve Manifold. – Layout Representation & Requirements. Module – 9 Mechanical and Process Equipment  Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger , Reboiler., Towers and Columns  Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines. Module – 10 Flow Diagrams
  • 9.  Process Flow Diagram – PFD  Piping & Instrumentation Diagram – P & ID.  Utility Flow Diagram  Line Numbering  P& ID Requirements  Flow Diagram Exercises.  Symbols & Abbreviations.  Instrument Types & Symbols – Flow, Temp, and Pressure & Level.  Flow Plan arrangement etc. Module – 11 Piping Isometric  Definition  Drawing Piping Isometrics  Isometric Dimensions, Notes & Callouts.  Isometric Offsets.  Exercises on Creation of Isometrics form Piping Plans and Sections. Module – 12 Piping and Equipment Layout – (Plot Plan, Equipment Layout, & Piping GA Drawings  Plot Plan Development & Requirements.  Equipment Layout Terminology, Control Point & Battery Limits  Preparation of Equipment Layout.  Piping GA Drawing Requirements and Layout Procedure.  Pump GA Drawing and Layout Consideration.  Tank & Vessel Layout Consideration .etc. Module – 13 Pipe Supports  Types and Functions of Supports  Anchors  Pipe Guides  Limit Stops  Pipe Shoe  Dummy Leg / Trunion  Field Support / Base Support  Rigid Hangers  Flexible or Resilient Supports - Variable & Constant Load  Pipe Rack and Yard Piping Design PART - 2
  • 10.  PIPING SYSTEMS DESIGN AND CALCULATIONS Module – 14 Design of process piping requirements per ASME B31.3  Scope of ASME B 31.3, B31.1  Design Pressure & Design Temperature for Piping Systems.  Ratings of Flanges etc.  Reinforcement of Branch Connection Module – 15 Design pressure integrity  Concept of Pressure Integrity  Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations Module – 16 Typical wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( e.g. Saudi Aramco )  Several Examples of wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( e.g. Saudi Aramco ) Module – 17 Hydraulic Design of Piping Systems  Fluid Flow Sizing  Pipe Sizing  Recommended Velocities for Water and Steam Piping etc.  Reynolds Number  Types of Flow in Piping  Pressure Drop due to Friction / viscosity  Darcy Weisbach Equation  Friction Factor  Moody Diagram  Minor Losses in Piping – Equivalent Length Method & Loss Coefficient Method Module – 18 Design Calculations of Piping sizing  Several Examples of Calculation of Pipe Sizing Module – 19 Pump Calculations  Head  Section and Flooded Lift  Velocity Head  Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head  Cavitation in Pumps  NPSH Required & NPSH Available for Pumps.
  • 11.  Several Examples of Design of Pump Calculations  PART - 3  PIPE STRESS ANALYSIS Module – 20 Introduction  Objectives & Definition of Stress Analysis  Critical Line List  Information Required for Stress Analysis  Piping Loads – Static & Dynamic  Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion & Occasional Loads.  Module – 21 Stresses due to Sustained Loads , Stresses due to Displacement Strainsand Stresses due to Occasional Loads  Longitudinal Stress,  Longitudinal Stress from Pressure  Longitudinal stress due to weight  Allowable Displacement Stress range  Basic Allowable Stress at maximum material temperature. Module – 22 Pipe Flexibility Analysis per ASME B31.3  Pipe Stress Analysis Logic  Minimum Flexibility Requirements  Stress Range Reduction Factor - f  Piping Flexibility – General Consideration  Stress Analysis Flexibility Requirements  Stress Analysist’s Function  Scope of Code Requirements Module – 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads  Several Examples of Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads Module – 24 Design Calculations of Occasional Loads  Several Examples of Design Calculation of Occasional Load Module – 25 Design Calculations of Wind Load on a Piping Support in Open Terrain
  • 12.  Calculating Civil / Mechanical Load on Pipe Systems  Hydrostatic Test Weight  Wind Force  Wind Shielding  Several Examples of Calculations of Wind Load on a Piping Support in Open Terrain Module – 26 Determination types of Pipe Support and Maximum Allowable Span  Maximum Support Spacing Based on Weight , Deflection Criteria and Design Loads  Suggested Pipe Support Spacing  Several Examples of Types of Support and Maximum Allowable Span PART- 4 : Study of CAESAR II PART- 5 : PROJECT – Piping Design PART- 6 : Fabrication of Piping and Hydro testing Note : Certificate , Marks Sheet and Qualification Card will be awarded to the students / candidate after successful completion of course & examination. Venue : SANJARY EDUCATIONAL ACADEMY , 5-9-233 / 234 , S. No. 24 & 25 , 3 rd Floor, SANALI MALL Opposite Chermas Showroom , Abids , Hyderabad - 500001, Andhra Pradesh , India Please register prior to the above course commencement date. Note: 1. Course Fees includes the course materials ( Hard Copy only ) , Resources Materials , Standard Forms / Templates for reference , Training, examination and certification. 2. Students / Engineers admission procedure will be Document No. SEA HYD TS -01 for enrolling the admission of certified courses. 3. Certificate, Mark Sheet and Qualification Card will be awarded to engineer after successfully completion of course & examination and submission of Project. -Sanjary Educational Academy legally established in the year 2002. Sanjary Educational Academy is a Society Registered No. 347/08 by Government of Telangana , India . - Registered with Ministry of Commerce and Industry , Directorate General of Foreign ..Trade , Government of India. - Registered with Ministry of Micro, Small & Medium Enterprises, Government. of India. - Registered “ Trade Marks Registry “ , Government. of India
  • 13. - Member of Indo – Arab Chamber of Commerce & Industries (IACCI).Member of Indo – ..American Chamber of Commerce (IACC). - Member of Federation of Telangana and Andhra Pradesh Chambers of Commerce and Industries ( FTAPCCI ) - ISO 9001: 2015 Certified Organization – Accredited with UKAS , UK - Sanjary’s ( SEA ) Piping Design Engineer course recognized with SPED , USA, Since .2013 SANJARY EDUATIONAL ACADEMY Awarded The Most Prestige’s National & ..International Awards Winners a) Indian Achievers Award for Quality Excellence b) International Achievers Awards for Education Excellence c) Indira Gandhi Excellence Award for Education Excellence d) Best Performance Award for excellence in social and education Mr.Mohammed Saleem being the President of SEA has been awarded the following: (1) Bharath Jyoti Award, India ( 2) Bharath Siksha Rattan Award, India (3 ) Rashtriya Gaurav Award, India For any further details pls do not hesitate to contact us at M/s SANJARY EDUCATIONAL ACADEMY ------------------------------------------------------------ 5-9-233 / 234 / 235 , S. No. 24 & 25 , 3rd Floor , SANALI MALL ,Opposite Chermas Showroom , Abids , Hyderabad - 500001, Telangana , India. TEL: +91 – 40 -66440868, +91 – 9985445560 / 9704083839 / 9121310430 / 9985715560 EMAIL: hyderabad@sanjaryacademy.in / info@sanjaryacademy.in WEB: www.pipingdesigncourse.in / www.pipingdesigncourse.com / www.sanjaryacademy.in STAY CONNECTED WITH US ON SOCIAL MEDIA Thanks and regards click / open to download – Sanjary Brochure Latest- 2017 Sanjary_Bro Web.pdf