CORPORATE
PRESENTATION
Brief Profile
500+
Global Customers
3
USFDA Units
2000+
Employees
6
Manufacturing Units
150+
Products
2
CDMO/CMC Services for NCEs Generic APIs and Intermediates Xanthine Derivatives
• Development and manufacturing of RSMs,
Intermediates and Drug substances for NCEs
• Early clinical phase till commercial supplies
• HPAPIs development and manufacturing
• Flow chemistry from lab to manufacturing
• Complete CMC documentation support
• APIs for regulated markets - USA, Europe,
Korea and Japan
• Backward integrated intermediates for APIs
• Dedicated blocks for Anti-Cancer and Cortico
Steroids products
• Exclusive Sterile block for Oncology products
• Largest Indian Manufacturer for Xanthine
Derivatives (Caffeine and others)
• 2 dedicated plants for our flagship product
‘Caffeine’
• Key certifications – “Star Kosher”, “HACCP”,
“Sedex SMETA-4PillarP”, “FSSC-22000 (GFSI)”
for manufacturing & testing.
40 USDMF
20 CEP
Facilities
Vapi
Gujarat
Maharashtra
Manufacturing Sites
Unit - II Custom synthesis division (CSD)
Location: Vapi,
Unit – IV
Location: Tarapur
Unit - III & V
Location: Tarapur
Unit - I
Location: Dombivali
Head Office
Location: Mumbai
API, Intermediates &
CDMO Facility
Xanthine Derivatives
Manufacturing Facility
Head Office
R&D Centers
Location: Vapi, Dombivali
Product development
& Technology Transfer
SNo Facility / Unit
No of
Reactors
Total Capacity
(KL)
1 Unit - I, Dombivli 24 30
2 Unit - II, CSD, Vapi 129 550
3 Unit - III, Tarapur 57 470
4 Unit - IV, Tarapur 75 225
5 Unit - V, Tarapur 10 70
6 New Unit, Atali* 59 370
Total 354 1,715
Greenfield Project
Location: Atali
Upcoming Manufacturing
Facility
3
500 MT – 600 MT per annum production (API/NCE/RSM/INT)
Around 4,000 MT production for ‘Caffeine’
Unit-I and Unit-II has R&D Centers and pilot plants
Unit-IV has dedicated Anti Cancer, Steroids, Sterile Blocks
Unit-III & V are dedicated units for Xanthines manufacturing
*Atali manufacturing unit will be operational by 2023
Our Journey so far
4
2001
Commissioning of first API
manufacturing Unit in
Dombivali (UNIT 1)
2011
2012
2013
2020
2019
Oncology block at Unit 4
receives EUGMP approval
for Bicalutamide
EUGMP approval for
3rd time for Unit 4.
• Unit 5 commissioned for Caffeine
Production with a capacity of 100 MT per
month
• Unit 4 clears USFDA audit for the 3rd time
• Cofepris, Mexico Audits cleared by
Unit 4
• Intermediate facility (CSD) at Vapi
clears USFDA for the 2nd time
Unit 4 clears USFDA audit
for the 4th time
KFDA Approval
2005
Commissioning of first API
manufacturing Unit in
Tarapur for Regulated
Markets (UNIT 4)
2008
1st Clearance of the
USFDA & EUGMP audit
by Tarapur Unit 4.
Unit 4 clears USFDA
audit for the 2nd time
Unit 4 Clears EUGMP audit 2nd
time in a row
2018
Oncology block at Unit 4
audited by EDQM for
Bicalutamide
2015 2016
2017
It’s been 22 years, and moving
towards further expansion and
sustained growth backed by
instituting enablers
2009
Intermediate facility (CSD) at
Vapi clears USFDA for the 1st
time
2023
New manufacturing site at Atali
for API/NCE & Intermediates
Management Team
5
Rashesh Gogri
Chairman
Masters – Production Engineer
Portfolios – Pharma (Head
Commercial)
Hetal Gogri Gala
Vice Chairperson & Managing DIrector
Electronics Engineer and MDP from
IIM – Ahmedabad
Portfolios – Pharma, HR & Admin
Narendra Salvi
Managing Director
Portfolios – Quality Systems, Pharma
Manufacturing
Parimal Desai
Non-Executive Director
Founder Director
Chemical Engineer from UDCT
Portfolios – Technical
Rajendra Gogri
Non-Executive Director
Masters – Chemical Engineer (IOWA
State USA)
Portfolios – Strategic Planning, New
Business, Development, Financial
Management
Strong Presence in API & Intermediates
6
50 APIs have been commercialized by APL since it
entered the pharma business in year 2000
10 new APIs are under development at APL’s
dedicated R&D facility for pharmaceuticals
20 CEP approvals available for sale in European
Union across multiple therapeutic areas
40 US DMF approvals obtained across multiple
therapeutic areas
100 ~100 Generic Intermediates are available at
R&D, Pilot and Commercial scales
Sterile Block
Isolators
Major therapeutic categories of Generic APIs for regulated markets
Cardiovascular Anti Cancer
Anti Asthamatic Anti Diabetic
Anti Coagulant CNS Agents
Xanthine Derivatives
7
• Xanthine derivatives are synthetic compounds that
resemble natural occurring xanthines such as caffeine etc.,
• They are commonly used as mild stimulants &
bronchodilators, notably in the treatment of asthma or
influenza symptoms
• 2 Units of APL are dedicated to the manufacture of
Xanthine Derivatives
• One of the largest manufacturer of Caffeine a capacity of
4000 MT annually
• Xanthines are also commonly used in various beverages
and energy drinks
• Customized particle size & dust free granules available.
Certifications
• Caffeine Anhydrous
• Theophylline
• Aminophylline
• Etophylline
Xanthine Derivatives
End Use
Cola Drinks Energy Drinks Pharmaceuticals Nutraceuticals
Packaging
Packaging Paper Box Fibre Drum Jumbo Bag
Quantity 20 kg 25 Kg 500 kg
FCL Quantity in 20 Ft Container 10 MT 7 MT 10 MT
Portfolio Presentation
Modern PowerPoint Presentation
CDMO/CMC Services
• Synthetic Route Scouting & Design
• Process Development (DoE and QbD) & lab demonstration
• Custom Synthesis from kg to multi ton scales
• Process Engineering (Data Generation)
• Process Safety Studies / Process Hazard Analysis (RC1e & TSU studies)
• Salt Screening and polymorph studies
• Impurity Profiling (including impurities & reference standards synthesis)
• Genotoxic evaluation and validations
• Analytical method development and validations
• Process Validations
• Kilo & Pilot Scale Manufacturing (non-GMP & GMP) for IND phase and Tox batches
• Drug substances manufacturing for Clinical supplies (Ph-I/II/III)
• HPAPIs (OEL: 1 - 10 µg / m3 ; OEB: 4) development and manufacturing
• ICH Stability Studies
• CMC documentation support for regulatory filings and approvals
• Launch support and commercial manufacturing
7
Expertise in Chemistries
9
Strong
Expertise
Pd-Coupling Chemistry
Nucleoside, Nucleotide Chemistry
Chiral Chemistry
Carbohydrate Chemistry
Fluorine Chemistry
Triphosgene Chemistry
Nitration chemistry
Grignard Chemistry
Organoboron Chemistry
Lithiation Chemistry
Biocatalysis Hydrogenation
R&D Capabilities & Strengths
2
100
10
52
150
75
160
R&D scientists for Process research and
development of APIs, NCEs, RSMs, Intermediates
Average years of experience of most of
Chemists / Scientists
52 Process patents filed
Process for more than 150 products developed
and manufactured on kilo lab scale
More than 75 products commercialized
Target to develop ~120 new products in next 2
years and another ~160 new products by 2025
2 Research & Development facilities located
at Vapi & Dombivli
10
40 Analytical scientists for Method development,
Validations and Documentation
Manufacturing Capabilities & Strengths
Manufacturing
 Strong expertise in development of robust
& cost-effective process for rapid scale up
and commercial production
 HPAPI (Cytotoxic/Oncology) and Cortico
Steroids development and manufacturing
 Flow Chemistry from lab scale to
manufacturing scale
 Hydrogenation facilities from lab scale to
manufacturing scale (0.1 - 10 KL reactors)
 Cryogenic reactors operating within
temperature range of -800C to +1500C
 High temperature and High vacuum
distillations
 Detailed checklists and SOPs for seamless
technology transfers
 Dedicated project management and
purchase teams to manage multiple
projects, sites and clients communications
 Quality and On Time In Full delivery
 20+ years of experience in pharmaceuticals
manufacturing to several global clients
 Impeccable regulatory track record (>15 years)
and facilities approved by several pharma
clients from EHS and Quality perspectives
 Experience in flawless delivery of clinical and
commercial supplies
 Flexibility in adapting to client requirements for
clinical supplies
 Scaled more than 150+ processes from lab
scale to commercial scale
 Backward integration of raw materials to
mitigate risks/delays
 Highly versatile and flexible facilities across
multiple locations
 Capable to invest in new technologies and
new/dedicated facilities
 Engineering strength in building and improving
manufacturing facilities in quick time
11
Core technologies and Salient features
12
cGMP Manufacturing
Reactor Size:
• Kilo Lab: 50 to 100 Lit
• Pilot Scale: 100 Lit to 500 Lit
• Clinical/Commercial: 1KL to 10 KL
Production Capacity:
• Kilo Lab (1 - 5kg)
• Pilot Scale (10 - 50Kg)
• Clinical/Commercial (100kg - 100MT)
MOC:
• Glass lined
• Stainless steel
• Hastelloy
• Halar coated
Downstream Equipments:
• Centrifuges
• Nustche Filters
• ANFD, ATFE
• Sparkler Filters
• Fluid Bed Dryers
• Micronisers
• Falling Film Evaporators
Analytical Equipments
Chromatography:
• HPLC (UV, PDA, RI & ELSD)
• GC, GCHS (FID, TCD, ECD)
• UPLC, Ion Chromatography
Spectroscopy:
• UV-Vis, AAS, IR, NMR
• LCMS, GCMS
• ICPMS
Crystal, Thermal and Surface Analysis:
• pXRD
• DSC, TGA
• Particle size analyzer
• Development/POC (10 - 50g)
• Early clinical/Kilo/Pilot (1 - 10 kg)
• Commercial (100 - 150 kg)
HPAPI/Cytotoxics (OEB 4; up to 1µg/m3 OEL limit)
Flow Chemistry
• Lab to manufacturing scale (1kg – 1MT)
Niche areas:
• Cryogenic reactors size
(0.25 KL – 4 KL); 6 Reactors
• Hydrogenation reactors size
(0.25 KL – 10 KL); 12 Reactors
• Tray Dryers
• Vacuum Tray Dryers
• Rotocon Vacuum Dryer
• Multi Millers
• Jet Millers
• Blenders
• Sifters
11
Quality & Regulatory
QMS is in place
All SOPs and STPs are 21 CFR compliant
Regular on-job trainings and
cGMP trainings
Global regulatory accreditations
cGMP practices in line with various
global regulator bodies requirement
eBMR under implementation
13
Global Accreditations
Site/Unit Name Regulatory Agency Month and Year of Audit
Unit IV, Tarapur, Mumbai
USFDA
Mar 2008, Sep 2011,
Mar 2015, Dec 2016, Feb 2020
EUGMP Apr 2008, May 2012, Aug 2013, Jan 2015
EDQM Sep 2019
KFDA Nov 2017
COFEPRIS Apr 2017, May 2017
Unit II, CSD, Vapi, Gujarat USFDA Sep 2009, Aug 2017
Unit I, Dombivli, Mumbai USFDA Jun 2022 (Waiting for EIR report)
13
Data integrity & IP protection
Access control at all
locations and Labs
No mobile phones
access to labs and
manufacturing areas
Pen drives & external
drives disabled for
computers and laptops
Restricted access
to
email/websites
Use secured share
folder for large data
transfer to clients
Laptops and desktops
are encrypted
Mobile phone data
management system
is in place
Confidentiality
clauses in offer
letters
Customer data
confidentiality
maintenance
Systems to protect
organization data from
day-attacks/malware
HR training on IP
protection & Data
integrity
All generated IP
belongs to respective
clients
15
Quality Systems
16
Manufacturing
• Approval and distribution Procedures
• Sampling of intermediates and finished products
• QA release
• Annual product reviews
• Co-Ordination and Approval of validations & qualifications
• Approval of change control & assessment of related risks
• Approval of deviation and assessment of related risks
• Corrective and preventive action
• Handling of client complaints, recall, product return
• Internal quality audits
• Vendor qualification
• Investigation in to OOS results & assessment of related risks
• On-job training
• Approved specifications & test methods
• Analytical method verification
• Stability studies
• Retained samples
• Management of primary / reference / working
standards
• Calibrations
• Qualifications of testing equipment
• Investigation in to OOS assessment of related risks
• Microbial evaluations
• Release for raw material and packing material
• On-job training
• Pre-inspection checks and allotting unique
identification numbers, sampling requests
• Dispensing of raw / packing materials.
• Assignment of quarantined / approved / rejected status
and storage of materials
• Distribution controls
• Handling of rejected / returned goods
• Handling of waste materials
• On-job training
Warehouse:
• Pre-inspection checks and allotting unique
identification numbers, sampling requests
• Dispensing of raw / packing materials.
• Assignment of quarantined / approved / rejected status
and storage of materials
• Distribution controls
• Handling of rejected / returned goods
• Handling of waste materials
Engineering
• Equipment qualification
• Preventive & breakdown maintenance
• Calibration
• On-job training
Systems in
Quality
Control
Systems in
Quality
Control
Systems in
Warehouse and
Engineering
Systems in
Production
Safety, Health and Environment
Environment Management System
• ISO 14001 : 2015 certification
• Zero Liquid Discharge (ZLD) plants - 5 No.
• Approx. 50 % water of total water consumption is
recycled
• Green chemistry principles incorporated during product
development stage
• Recycle & reuse of solvents and safe disposal of
Hazardous waste
• Regulatory compliance monitoring through Compliance
Mgt. System (CMS)
Process Safety Management
• In-house Process Safety Laboratory - RC1 and TSU studies
for all processes
• Designed inherently safe processes
• Powder safety studies conducted & applied in commercial
scale.
• Hazop studies at various stages & Implementation of
recommendations at sites
• Management of Change (MOC) through Change control
• Pre Start-up Safety Review (PSSR) at various stages
• EHS aspects checklist for New Technology Transfers &
product development
Safety & Health Management System
• Hazard Identification and Risk Assessment (HIRA),
Hazardous Area Classification (HAC) and work permit
system in place
• Safety Trainings - Induction, On the job, Classroom, Demos
• Incident management - “Safety Alert”, Learning from
Incidents, Root cause analysis and Global CAPA
Implementation
• Safety Thought For The Day- One slide tool circulated
• Industrial Hygiene study conducted
• COVID 19 Protocol followed at all sites
Aarti Pharma Management System
• APMS at par with CCPS & OHSAS
• Guidelines released by corporate then site SOPs initiated
• Training & Development of EHS coordinators
• Behaviour Based safety
• Near Miss reporting
• Reward & Recognition
• EHS cultural transformation
Environment
Management
System
Process
Safety
Management
Aarti Pharma
Management
System
Safety & Health
Management
System
EMS PSM
APMS
SHMS
17
Supply Chain Sustainability
Supplier capacity
building program
Supplier engagement
Developing supplier
assessment questionnaire
Developing Green Procurement
Policy comprising comprehensive
ESG parameters
Developing supplier Code of
Conduct
Mapping of Critical suppliers
Site Audits
Mapping of Tier-2 and Tier-3
suppliers and establishing chain
of custody
18
1
9
Commitment towards Society
Cluster & Rural
Development
Education & Skill
Development
Childcare &
Healthcare Facilities
Women Empowerment &
Livelihood Opportunities
Disaster Relief &
Rehabilitation
Water Conservation &
Environment
Research & Development
for Upliftment of Society
19
Value Proposition with APL
 Sustainable supply for APIs/NCEs/Intermediates in commercial scale
 Global regulatory accreditations (USFDA ,EUGMP, EDQM, KFDA, COFEPRIS)
 EHS and Quality are the highest priority. Facilities were audited as per PSCI principles
 High potent molecules (Oncology/Cytotoxic) development and manufacturing
 Backward integration strength for raw materials
 Strong know-how in end-to-end CMC documentation for regulatory filings
20
THANK YOU
Contact: +91 22 6797 6666
Email: info@aartipharmalabs.com
Aarti Pharmalabs Limited
#204, Udyog Kshetra, 2nd Floor, Mulund Goregaon Link Road,
Mulund West, Mumbai - 400080, Maharashtra, India.
Aarti USA Inc.,
31, Jurgelsky Road, Monroe Township,
New Jersey - 08831, USA
www.aartipharmalabs.com

Pharma API Manufacturers in India

  • 1.
  • 2.
    Brief Profile 500+ Global Customers 3 USFDAUnits 2000+ Employees 6 Manufacturing Units 150+ Products 2 CDMO/CMC Services for NCEs Generic APIs and Intermediates Xanthine Derivatives • Development and manufacturing of RSMs, Intermediates and Drug substances for NCEs • Early clinical phase till commercial supplies • HPAPIs development and manufacturing • Flow chemistry from lab to manufacturing • Complete CMC documentation support • APIs for regulated markets - USA, Europe, Korea and Japan • Backward integrated intermediates for APIs • Dedicated blocks for Anti-Cancer and Cortico Steroids products • Exclusive Sterile block for Oncology products • Largest Indian Manufacturer for Xanthine Derivatives (Caffeine and others) • 2 dedicated plants for our flagship product ‘Caffeine’ • Key certifications – “Star Kosher”, “HACCP”, “Sedex SMETA-4PillarP”, “FSSC-22000 (GFSI)” for manufacturing & testing. 40 USDMF 20 CEP
  • 3.
    Facilities Vapi Gujarat Maharashtra Manufacturing Sites Unit -II Custom synthesis division (CSD) Location: Vapi, Unit – IV Location: Tarapur Unit - III & V Location: Tarapur Unit - I Location: Dombivali Head Office Location: Mumbai API, Intermediates & CDMO Facility Xanthine Derivatives Manufacturing Facility Head Office R&D Centers Location: Vapi, Dombivali Product development & Technology Transfer SNo Facility / Unit No of Reactors Total Capacity (KL) 1 Unit - I, Dombivli 24 30 2 Unit - II, CSD, Vapi 129 550 3 Unit - III, Tarapur 57 470 4 Unit - IV, Tarapur 75 225 5 Unit - V, Tarapur 10 70 6 New Unit, Atali* 59 370 Total 354 1,715 Greenfield Project Location: Atali Upcoming Manufacturing Facility 3 500 MT – 600 MT per annum production (API/NCE/RSM/INT) Around 4,000 MT production for ‘Caffeine’ Unit-I and Unit-II has R&D Centers and pilot plants Unit-IV has dedicated Anti Cancer, Steroids, Sterile Blocks Unit-III & V are dedicated units for Xanthines manufacturing *Atali manufacturing unit will be operational by 2023
  • 4.
    Our Journey sofar 4 2001 Commissioning of first API manufacturing Unit in Dombivali (UNIT 1) 2011 2012 2013 2020 2019 Oncology block at Unit 4 receives EUGMP approval for Bicalutamide EUGMP approval for 3rd time for Unit 4. • Unit 5 commissioned for Caffeine Production with a capacity of 100 MT per month • Unit 4 clears USFDA audit for the 3rd time • Cofepris, Mexico Audits cleared by Unit 4 • Intermediate facility (CSD) at Vapi clears USFDA for the 2nd time Unit 4 clears USFDA audit for the 4th time KFDA Approval 2005 Commissioning of first API manufacturing Unit in Tarapur for Regulated Markets (UNIT 4) 2008 1st Clearance of the USFDA & EUGMP audit by Tarapur Unit 4. Unit 4 clears USFDA audit for the 2nd time Unit 4 Clears EUGMP audit 2nd time in a row 2018 Oncology block at Unit 4 audited by EDQM for Bicalutamide 2015 2016 2017 It’s been 22 years, and moving towards further expansion and sustained growth backed by instituting enablers 2009 Intermediate facility (CSD) at Vapi clears USFDA for the 1st time 2023 New manufacturing site at Atali for API/NCE & Intermediates
  • 5.
    Management Team 5 Rashesh Gogri Chairman Masters– Production Engineer Portfolios – Pharma (Head Commercial) Hetal Gogri Gala Vice Chairperson & Managing DIrector Electronics Engineer and MDP from IIM – Ahmedabad Portfolios – Pharma, HR & Admin Narendra Salvi Managing Director Portfolios – Quality Systems, Pharma Manufacturing Parimal Desai Non-Executive Director Founder Director Chemical Engineer from UDCT Portfolios – Technical Rajendra Gogri Non-Executive Director Masters – Chemical Engineer (IOWA State USA) Portfolios – Strategic Planning, New Business, Development, Financial Management
  • 6.
    Strong Presence inAPI & Intermediates 6 50 APIs have been commercialized by APL since it entered the pharma business in year 2000 10 new APIs are under development at APL’s dedicated R&D facility for pharmaceuticals 20 CEP approvals available for sale in European Union across multiple therapeutic areas 40 US DMF approvals obtained across multiple therapeutic areas 100 ~100 Generic Intermediates are available at R&D, Pilot and Commercial scales Sterile Block Isolators Major therapeutic categories of Generic APIs for regulated markets Cardiovascular Anti Cancer Anti Asthamatic Anti Diabetic Anti Coagulant CNS Agents
  • 7.
    Xanthine Derivatives 7 • Xanthinederivatives are synthetic compounds that resemble natural occurring xanthines such as caffeine etc., • They are commonly used as mild stimulants & bronchodilators, notably in the treatment of asthma or influenza symptoms • 2 Units of APL are dedicated to the manufacture of Xanthine Derivatives • One of the largest manufacturer of Caffeine a capacity of 4000 MT annually • Xanthines are also commonly used in various beverages and energy drinks • Customized particle size & dust free granules available. Certifications • Caffeine Anhydrous • Theophylline • Aminophylline • Etophylline Xanthine Derivatives End Use Cola Drinks Energy Drinks Pharmaceuticals Nutraceuticals Packaging Packaging Paper Box Fibre Drum Jumbo Bag Quantity 20 kg 25 Kg 500 kg FCL Quantity in 20 Ft Container 10 MT 7 MT 10 MT
  • 8.
    Portfolio Presentation Modern PowerPointPresentation CDMO/CMC Services • Synthetic Route Scouting & Design • Process Development (DoE and QbD) & lab demonstration • Custom Synthesis from kg to multi ton scales • Process Engineering (Data Generation) • Process Safety Studies / Process Hazard Analysis (RC1e & TSU studies) • Salt Screening and polymorph studies • Impurity Profiling (including impurities & reference standards synthesis) • Genotoxic evaluation and validations • Analytical method development and validations • Process Validations • Kilo & Pilot Scale Manufacturing (non-GMP & GMP) for IND phase and Tox batches • Drug substances manufacturing for Clinical supplies (Ph-I/II/III) • HPAPIs (OEL: 1 - 10 µg / m3 ; OEB: 4) development and manufacturing • ICH Stability Studies • CMC documentation support for regulatory filings and approvals • Launch support and commercial manufacturing 7
  • 9.
    Expertise in Chemistries 9 Strong Expertise Pd-CouplingChemistry Nucleoside, Nucleotide Chemistry Chiral Chemistry Carbohydrate Chemistry Fluorine Chemistry Triphosgene Chemistry Nitration chemistry Grignard Chemistry Organoboron Chemistry Lithiation Chemistry Biocatalysis Hydrogenation
  • 10.
    R&D Capabilities &Strengths 2 100 10 52 150 75 160 R&D scientists for Process research and development of APIs, NCEs, RSMs, Intermediates Average years of experience of most of Chemists / Scientists 52 Process patents filed Process for more than 150 products developed and manufactured on kilo lab scale More than 75 products commercialized Target to develop ~120 new products in next 2 years and another ~160 new products by 2025 2 Research & Development facilities located at Vapi & Dombivli 10 40 Analytical scientists for Method development, Validations and Documentation
  • 11.
    Manufacturing Capabilities &Strengths Manufacturing  Strong expertise in development of robust & cost-effective process for rapid scale up and commercial production  HPAPI (Cytotoxic/Oncology) and Cortico Steroids development and manufacturing  Flow Chemistry from lab scale to manufacturing scale  Hydrogenation facilities from lab scale to manufacturing scale (0.1 - 10 KL reactors)  Cryogenic reactors operating within temperature range of -800C to +1500C  High temperature and High vacuum distillations  Detailed checklists and SOPs for seamless technology transfers  Dedicated project management and purchase teams to manage multiple projects, sites and clients communications  Quality and On Time In Full delivery  20+ years of experience in pharmaceuticals manufacturing to several global clients  Impeccable regulatory track record (>15 years) and facilities approved by several pharma clients from EHS and Quality perspectives  Experience in flawless delivery of clinical and commercial supplies  Flexibility in adapting to client requirements for clinical supplies  Scaled more than 150+ processes from lab scale to commercial scale  Backward integration of raw materials to mitigate risks/delays  Highly versatile and flexible facilities across multiple locations  Capable to invest in new technologies and new/dedicated facilities  Engineering strength in building and improving manufacturing facilities in quick time 11
  • 12.
    Core technologies andSalient features 12 cGMP Manufacturing Reactor Size: • Kilo Lab: 50 to 100 Lit • Pilot Scale: 100 Lit to 500 Lit • Clinical/Commercial: 1KL to 10 KL Production Capacity: • Kilo Lab (1 - 5kg) • Pilot Scale (10 - 50Kg) • Clinical/Commercial (100kg - 100MT) MOC: • Glass lined • Stainless steel • Hastelloy • Halar coated Downstream Equipments: • Centrifuges • Nustche Filters • ANFD, ATFE • Sparkler Filters • Fluid Bed Dryers • Micronisers • Falling Film Evaporators Analytical Equipments Chromatography: • HPLC (UV, PDA, RI & ELSD) • GC, GCHS (FID, TCD, ECD) • UPLC, Ion Chromatography Spectroscopy: • UV-Vis, AAS, IR, NMR • LCMS, GCMS • ICPMS Crystal, Thermal and Surface Analysis: • pXRD • DSC, TGA • Particle size analyzer • Development/POC (10 - 50g) • Early clinical/Kilo/Pilot (1 - 10 kg) • Commercial (100 - 150 kg) HPAPI/Cytotoxics (OEB 4; up to 1µg/m3 OEL limit) Flow Chemistry • Lab to manufacturing scale (1kg – 1MT) Niche areas: • Cryogenic reactors size (0.25 KL – 4 KL); 6 Reactors • Hydrogenation reactors size (0.25 KL – 10 KL); 12 Reactors • Tray Dryers • Vacuum Tray Dryers • Rotocon Vacuum Dryer • Multi Millers • Jet Millers • Blenders • Sifters 11
  • 13.
    Quality & Regulatory QMSis in place All SOPs and STPs are 21 CFR compliant Regular on-job trainings and cGMP trainings Global regulatory accreditations cGMP practices in line with various global regulator bodies requirement eBMR under implementation 13
  • 14.
    Global Accreditations Site/Unit NameRegulatory Agency Month and Year of Audit Unit IV, Tarapur, Mumbai USFDA Mar 2008, Sep 2011, Mar 2015, Dec 2016, Feb 2020 EUGMP Apr 2008, May 2012, Aug 2013, Jan 2015 EDQM Sep 2019 KFDA Nov 2017 COFEPRIS Apr 2017, May 2017 Unit II, CSD, Vapi, Gujarat USFDA Sep 2009, Aug 2017 Unit I, Dombivli, Mumbai USFDA Jun 2022 (Waiting for EIR report) 13
  • 15.
    Data integrity &IP protection Access control at all locations and Labs No mobile phones access to labs and manufacturing areas Pen drives & external drives disabled for computers and laptops Restricted access to email/websites Use secured share folder for large data transfer to clients Laptops and desktops are encrypted Mobile phone data management system is in place Confidentiality clauses in offer letters Customer data confidentiality maintenance Systems to protect organization data from day-attacks/malware HR training on IP protection & Data integrity All generated IP belongs to respective clients 15
  • 16.
    Quality Systems 16 Manufacturing • Approvaland distribution Procedures • Sampling of intermediates and finished products • QA release • Annual product reviews • Co-Ordination and Approval of validations & qualifications • Approval of change control & assessment of related risks • Approval of deviation and assessment of related risks • Corrective and preventive action • Handling of client complaints, recall, product return • Internal quality audits • Vendor qualification • Investigation in to OOS results & assessment of related risks • On-job training • Approved specifications & test methods • Analytical method verification • Stability studies • Retained samples • Management of primary / reference / working standards • Calibrations • Qualifications of testing equipment • Investigation in to OOS assessment of related risks • Microbial evaluations • Release for raw material and packing material • On-job training • Pre-inspection checks and allotting unique identification numbers, sampling requests • Dispensing of raw / packing materials. • Assignment of quarantined / approved / rejected status and storage of materials • Distribution controls • Handling of rejected / returned goods • Handling of waste materials • On-job training Warehouse: • Pre-inspection checks and allotting unique identification numbers, sampling requests • Dispensing of raw / packing materials. • Assignment of quarantined / approved / rejected status and storage of materials • Distribution controls • Handling of rejected / returned goods • Handling of waste materials Engineering • Equipment qualification • Preventive & breakdown maintenance • Calibration • On-job training Systems in Quality Control Systems in Quality Control Systems in Warehouse and Engineering Systems in Production
  • 17.
    Safety, Health andEnvironment Environment Management System • ISO 14001 : 2015 certification • Zero Liquid Discharge (ZLD) plants - 5 No. • Approx. 50 % water of total water consumption is recycled • Green chemistry principles incorporated during product development stage • Recycle & reuse of solvents and safe disposal of Hazardous waste • Regulatory compliance monitoring through Compliance Mgt. System (CMS) Process Safety Management • In-house Process Safety Laboratory - RC1 and TSU studies for all processes • Designed inherently safe processes • Powder safety studies conducted & applied in commercial scale. • Hazop studies at various stages & Implementation of recommendations at sites • Management of Change (MOC) through Change control • Pre Start-up Safety Review (PSSR) at various stages • EHS aspects checklist for New Technology Transfers & product development Safety & Health Management System • Hazard Identification and Risk Assessment (HIRA), Hazardous Area Classification (HAC) and work permit system in place • Safety Trainings - Induction, On the job, Classroom, Demos • Incident management - “Safety Alert”, Learning from Incidents, Root cause analysis and Global CAPA Implementation • Safety Thought For The Day- One slide tool circulated • Industrial Hygiene study conducted • COVID 19 Protocol followed at all sites Aarti Pharma Management System • APMS at par with CCPS & OHSAS • Guidelines released by corporate then site SOPs initiated • Training & Development of EHS coordinators • Behaviour Based safety • Near Miss reporting • Reward & Recognition • EHS cultural transformation Environment Management System Process Safety Management Aarti Pharma Management System Safety & Health Management System EMS PSM APMS SHMS 17
  • 18.
    Supply Chain Sustainability Suppliercapacity building program Supplier engagement Developing supplier assessment questionnaire Developing Green Procurement Policy comprising comprehensive ESG parameters Developing supplier Code of Conduct Mapping of Critical suppliers Site Audits Mapping of Tier-2 and Tier-3 suppliers and establishing chain of custody 18
  • 19.
    1 9 Commitment towards Society Cluster& Rural Development Education & Skill Development Childcare & Healthcare Facilities Women Empowerment & Livelihood Opportunities Disaster Relief & Rehabilitation Water Conservation & Environment Research & Development for Upliftment of Society 19
  • 20.
    Value Proposition withAPL  Sustainable supply for APIs/NCEs/Intermediates in commercial scale  Global regulatory accreditations (USFDA ,EUGMP, EDQM, KFDA, COFEPRIS)  EHS and Quality are the highest priority. Facilities were audited as per PSCI principles  High potent molecules (Oncology/Cytotoxic) development and manufacturing  Backward integration strength for raw materials  Strong know-how in end-to-end CMC documentation for regulatory filings 20
  • 21.
    THANK YOU Contact: +9122 6797 6666 Email: info@aartipharmalabs.com Aarti Pharmalabs Limited #204, Udyog Kshetra, 2nd Floor, Mulund Goregaon Link Road, Mulund West, Mumbai - 400080, Maharashtra, India. Aarti USA Inc., 31, Jurgelsky Road, Monroe Township, New Jersey - 08831, USA www.aartipharmalabs.com