This document provides an executive profile for Paul Eckardt, including his contact information, over 25 years of experience in electrical and software control systems for various industries, and career achievements and qualifications. Some of his career highlights include overall responsibility for a fuel test facility control project for Airbus UK, managing teams to complete control systems projects in Mexico and the US, and designing and implementing SCADA control for a sewage treatment plant in the UK. He has extensive experience in project management, electrical design, PLC and SCADA programming, commissioning, and training.
I possess over 24 years of rich experience in Project Management, Detail Engineering, Planning, Construction, Pre-commissioning, Commissioning, Operations and Maintenance of HVAC System, Oil & Gas /Power Plant / Refinery / Gas Power Plant / GIS / Transmission and Distribution Line from 11 KV to 400 KV /Process Plants, Upgrading of Electrical HV/MV/LV & HVAC Systems. I have successfully completed B.Tech. (Electrical Engineering) and Diploma in Electrical & Instrumentation Engineering.
I possess over 24 years of rich experience in Project Management, Detail Engineering, Planning, Construction, Pre-commissioning, Commissioning, Operations and Maintenance of HVAC System, Oil & Gas /Power Plant / Refinery / Gas Power Plant / GIS / Transmission and Distribution Line from 11 KV to 400 KV /Process Plants, Upgrading of Electrical HV/MV/LV & HVAC Systems. I have successfully completed B.Tech. (Electrical Engineering) and Diploma in Electrical & Instrumentation Engineering.
Koch Modular Process Systems, LLC (Koch Modular) provides process control system and automation solutions for standalone turnkey applications or integration within a customer's existing PLC, DCS, or SCADA infrastructure. Koch Modular engineers work directly with the customer to design a custom solution specific to meet their plant, industry, standards, and needs. Koch Modular can also assist in modification of existing control systems to upgrade or integrate enhanced functionality.
Koch Modular Process Systems, LLC (Koch Modular) provides process control system and automation solutions for standalone turnkey applications or integration within a customer's existing PLC, DCS, or SCADA infrastructure. Koch Modular engineers work directly with the customer to design a custom solution specific to meet their plant, industry, standards, and needs. Koch Modular can also assist in modification of existing control systems to upgrade or integrate enhanced functionality.
1. Paul E Eckardt
The Old Forge,LongStreet
Croscombe,SomersetBA53QJ
Tel Mob: 07894 908522 Home: 01749 572676
pauleeckardt@aol.com
EXECUTIVE PROFILE
Over 25yrs experience of electrical/software control system project management, design, coding and
application experience in Automotive, Water Treatment, Nuclear, Materials Handling, Food and Process
industries using Allen Bradley, Siemens S7, Modicon, Omron and Mitsubishi processors, many
manufacturers VFDs & motors, to customer specifications, or original design. MSOffice and MSProject
literate. In-Touch & Cimplicity SCADA plus industry standard networks (Ethernet I/P, Profibus, DeviceNet
etc.).
All aspects of Electrical Design for MCCs and Control systems. Programming of PLCs and SCADA
systems.
Commissioning of control systems, MCCs, plant instrumentation, actuators, PID control loops for
Materials Handling, Waste and Clean water plant, Food, and Chemicals Handling.
Project Management, budget & task control, documentation preparation, Maintenance planning, and
customer training experience in countries Worldwide.
Work conducted on a contract/consultancy basis since October 1984.
CAREER ACHIEVEMENTS
Overall contract and design and delivery responsibility for the control of a Fuel Test facility for
Airbus.
Win a bid to form and manage a team of Engineers/Technicians to complete the control,
commission and set-to-work of tooling at a GM Automotive Assembly plant in central Mexico.
Time-critical for new model launch.
Represent Weltec Inc. in the USA automotive industry.
Manage capital projects for Nuclear Electric plc. Value ~£10m.
Design and produce software and SCADA control of a complex sewage treatment plant for
Wessex Water. Commission plant installation.
2. Manage local engineers in the Philippines to install control equipment on large paper
machines. Analysis of production and process data showed a payback return on investment of 6
months, saving considerable money, energy, and raw resources.
Extensive training arranged and conducted throughout SE Asia of Operators and Maintenance
Technicians.
Complete all PLC logic programming (AB ControlLogix) for the control of a Final trim-shop for
GM, Shreveport, Louisiana. Commence start-up of equipment. Lead the Commissioning and set-
to-work of the Mechanical Handling process, control systems and networks (~ 30 PLCs).
QUALIFICATION HIGHLIGHTS
Complete Project Lifecycle Management, planning and budget control experience. Positive and
extensive planning with alternatives and contingencies always considered. Determination to
achieve milestones set by plan.
Management of sub-contractors supplying mechanical, electrical services, and software services.
Experience working and living abroad - Philippines, S. Korea, Thailand, Mexico, USA, Canada.
Liaising with local engineers,
Arranging and conducting training of local staff Technicians.
Extensive PLC and SCADA software/hardware design and implementation experience. Logic
design and development methodology. Detailed technical specification writing.
Contract administration and application (I.Mech.E. Model Forms + software additions),
negotiation of terms, variations, payments.
Quotation of work, variations and extras.
Production of training manuals and on-site training of Operations and Maintenance staff.
Problem solving and site commissioning of control systems, MCCs, and plant.
Ongoing vocational training for 17th Edition,CDM, Baseefa, DSEAR, JIB Heath & Safety, First Aid.
First Aider
Clean Water card
CSCS supervisors card
These are current and valid.
3. PROFESSIONAL BACKGROUND
Brookson(5345B) Ltd – Commissioning Engineer June 2013 – Present
Interserve, Severn Trent Water, Mitcheldean WTW
Commission new Sodium Hypochlorite dosing plant to replace Chlorine gas storage and dosing. Produce
necessary FDS and Process commissioning procedures and plan. Commission plant to obtain acceptance
of new equipment and proceed to strip-out of chlorine gas equipment.
Brookson(5345B) Ltd – ICA Engineer June 2013 – November 2013
Bristol Water, Bedminster, Bristol
Replace old Seprol Outstations/PLCs in pumping stations with Omron CJ controllers. Programme and add
logic for VSD control of pump speed for pressure and/or level. Interface with existing PLCs and SCOPE-X
SCADA. Produce associated FDS, drawings, short contracts and particular specs for electrical install.
Manage install and commission control systems at sites.
Brookson(5345B) Ltd – Electrical Design Engineer February 2013 – June 2013
Mouchel Wessex Water Offices, Claverton Down, Bath
Electrical design for Wessex Water AMP5 work.
SLDs, CBDs, Layouts, URS, Instrument Schedules, MCCs, Fieldbus and Ethernet network design, Visio
drawings, Commissioning Plans, Checking, Reviewing, Design Reviews, Hazops.
Brookson(5345B) Ltd – Senior Electrical Design Engineer June 2012 – January 2013
Imtech/Tamesis St Mellons, Cardiff
Electrical design for Advanced Digestion THP/CHP for Thames Water Beckton and Crossness sites.
SLDs, CBDs, Layouts, URS, Instrument Schedules, MCCs, Fieldbus and Ethernet network design, Visio
drawings, Commissioning Plans, Checking, Reviewing, Design Reviews, Hazops.
Brookson(5345B) Ltd – Senior Electrical Design Engineer September 2011 – April 2012
WSAtkins Aztec West, Bristol
Electrical design for Amp 5 Water Grid Schemes for Wessex Water.
SLDs, CBDs, Layouts, URS, FDS, Instrument Schedules, Commissioning Plans, Checking, Reviewing,
Design Reviews, Hazops.
Completed for a number of potable water sites.
Brookson(5345B) Ltd – Senior Design Engineer August 2010 – October 2011
Barhale Trant Utilities Havant, Hampshire
4. Delivering Planned and reactive jobs to Southern Water. Both potable supply and sewage treatment
plants. Chlorine dosing, Sodium Hypochlorite plant, borehole pumps, dry and wet well pumps, PSTs and
all sewage treatment plant.
Reactive work also to manage emergency response to plant failure.
Brookson(5345B) Ltd – Controls/Instrument Commissioning Engineer November 2009 – April 2010
MCS Control Systems Ltd/Black & Veach/Dwr Cymru Cwellyn WTW, Gwynedd, North Wales
New buildings housing DAF and RGF water treatment plant and processes including Poly, Alum, and Soda
Ash dosing and UV equipment. Main contractor Black & Veach.
Commission and parameterize all instruments, analysers, valves, flowmeters, pumps, vsds, mixers , air
blowers and air scourers, both Profibus networked and conventional 4-20mA.
Start up test and commission 2 MCCs.
Commission & prove consistency and reliability of the Profibus networks attached to Siemens PS7 DCS.
Complete ICA cable designs and Cable Schedule.
Produce all commissioning documentation, programmes of work for installation team and commissioning to
meet delivery.
Assist with Process commissioning.
Brookson(5345B) Ltd – M & E Design Coordinator November 2007 – May 2009
Wessex Water(WECS) Bath, Somerset/Wiltshire UK
Prepare engineering and technical aspects for work required at Sewage Treatment and Clean water sites
to improve capacity or quality, based upon AMP4 and EA requirements. Assess tender returns, and award
contracts. Attend and provide M & E contribution to scheme design reviews, Safety Cases and Hazops.
Purchase major plant items for free-issue. Co-ordinate interested parties to meet scheme programs. Write
User Requirements and Functional specifications.
Assess and purchase suitable equipment and contractors, including Pumps and MCCs.
Appoint and manage suitable contractors to complete Compliance schemes at water treatment
plants.
Survey sites for power and control adequacy for new schemes.
Produce Electrical Single Line diagrams and P&IDs for new schemes.
Liaise with Operations staff to arrange commissioning, training and final documentation
Chlorination schemes, Phosphate Removal, Improved settlement, new screening, treatment
capacity increase, filter refurbishment & backwash treatment, borehole improvements, pumping
stations.
Brookson(5345B) Ltd - Contract Project Engineer April 2006 – October 2007
Engenica Ltd (Thames Water) Swindon, Wiltshire UK
5. Manage Compliance Scheme projects at failing treatment plants. Controlling works and contractors
required for E.A compliance of Waste Water Treatment plants; appointing contractors; managing site
contractors; ensuring Health & Safety compliance; compliance at CDM sites; lockout/tag out procedures.
Appoint suitable contractors to complete Compliance schemes at waste water treatment plants.
Assess Method Statements & Risk Assessments, Produce Permits to Work, site report
documentation, project plans.
Prepare CDM and Safety Case documentation.
SAF & RBC treatment; Reed beds; Aeration plant
Brookson(5345B) Ltd - Contract Installation Engineer/Site Agent August 2006 – April 2007
Morrison Utility Services Kent, UK
Act as Site Agent at Southern Water treatment plants. Assessing works required during failures of plant;
appointing contractors; managing site contractors; ensuring Health & Safety compliance; compliance at
CDM sites; lockout/tag out procedures.
Assess work required to complete refurbishment/repairs of treatment plant.
Diagnose failures of Plant.
Produce Method Statements, Risk Assessments, Permits to Work, site report documentation.
Provide electrical, ICA and SCADA support.
Contracts Manager July 2004 – August 2006
MCS Control Systems Coventry, UK
Manage a Fuel System Test facility project for supply to Airbus UK as 1st tier supplier. Overall design
responsibility.
Produce FDS, SDS, and FAT & SAT documentation.
Design of PLC logic flow & interface to SCADA. Configuration & programming of SCADA package.
Investigate & design Package Plant interface requirements.
Design to Atex specifications. Control of MCC design.
Manage site installation design, program & team, Method statements and Risk assessments for
site works.
Commission and run test system at Airbus Filton site in Bristol for 1 year following installation.
Produce training documentation and training rig for training of Airbus staff.
LabVIEW SCADA, Siemens Step7, Siemens OPC Servers, AB vsds & soft starters.
Senior Control Systems Engineer/Director April 1999 – May 2004
Weltec Automation Inc. Detroit, MI, USA
Represent Weltec Automation Ltd in the USA. Bid jobs; hire suitably qualified personnel; generate income
for Weltec Inc.
Hire and lead a team to complete software and process commissioning at a GM Assembly plant in
Salao, Mexico.
Lead commissioning team of conveyor delivery systems for a GM Assembly Plant, Arlington,
Texas.
6. Produce all control logic (ControlLogix); commission MCCs and software for GM General Assembly
plant in Shreveport, Louisiana.
Design and program Human/Machine interfaces.
Commission conveyor systems for GM Paint shops in Lansing and Oshawa.
Consultant Engineer/Director 1989 - 1999
Redtack Ltd Bath, UK
Provide engineering and project management service to manufacturing and process industries worldwide.
All work generated was achieved through previous reputation and contacts. Implementation of
SCADA and PLC control schemes for a complete sewage treatment facility for Wessex Water
(Solids dryer), plus several smaller pumping station projects (Mitsubishi PLCs).
Contracts completed included Waste Water Treatment plant control (Wessex Water and Dwr
Cymru); Sand Filters for Dwr Cymru; Instrumentation survey at Dwr Cymru remote pumping
stations and reservoirs.
Engineer Responsible for Nuclear Power station projects (re-fuelling machine control, security, fire)
(Nuclear Electric); Electrical Project Engineer for Nuclear waste process plant control design
(Fisher Provox DCS) (Humphries & Glasgow).
Train System management (MetroCamel); Management of software contract.
General Materials handling; Robot cell control for GM and Ford; programming of both Robots and
cell controls for welding lines in the UK & US; sub-tool programming; design & produce complete
logic to control a Ford radiator production line, & commission to full production; Tooling and Robot
cell control for GM in the UK + Netherlands; Control logic & Project Management for work at Land
Rover, Jaguar and Rover Paint Shops & Engine plant.
Implementation of Access databases
Project Management of an Oracle database application fronted by Maximo to control the routine &
scheduled maintenance of equipment supplied to BAA Heathrow Cargo Handling terminal.
Project Manager 1988 - 1988
RHM Research & Development Swindon, UK
Manage control system projects applied to bakeries & food processing.
Successfully turn-around an extensive project to apply process control systems in 29 bakeries. This
was achieved by replacing the installation subcontractor, better team management, and instigation
of team training.
Senior Control Systems Engineer 1987 - 1988
KUKA GmbH Augsburg, Germany
Design and apply control instrumentation to automotive transfer production lines and robot cells.
Consultant Engineer/Director 1985 - 1987
Artiron Ltd Bath, UK
Provide engineering services to process and manufacturing companies.
7. Introduce project management software to a SCADA house in Kent; install and commission a
Telemetry system for Newcastle & Gateshead Water Company.
Other contract work included detailed interface design for DEC 11/23 computers.
Assistant Resident Engineer 1984 - 1985
Hong Kong Mass Transit Authority Kowloon, Hong Kong
Provide technical authority regarding DEC 11/23-based automatic fare collection system, and lead a team
to manage the installation sub-contractor.
The contract was completed on schedule, and worked very effectively from the opening date of the
subway.
Project Engineer 1982 - 1984
Godwin Warren Bristol, UK
Bid and quote jobs to supply parking revenue control systems. Manage projects through manufacturing to
customer acceptance. Provide software backup (8080 assembler) when required. Provide consultancy for
layout of parking lot control schemes.
Successfully win work with local authorities, Tesco Stores, and other blue chip companies.
Work with the New York Port Authority to provide systems at Newark, La Guardia, and JFK airport
parking lots.
Systems Commissioning Engineer 1981 - 1982
Marlow Industrial Systems Poole, Dorset
Commission control systems applied to Steel Rolling Mills, and other steel conversion process lines.
Program Manager/Resident Engineer 1976 - 1981
Accuray Corp. Columbus, Ohio
Commenced as Resident Engineer maintaining control systems and instrumentation applied to paper mills
in the UK. Later transferred to the US Pacific division to work as a Program Manager throughout Southeast
Asia.
Manage the installation, commissioning and acceptance of control systems applied to 2 large paper
machines in Mindanao, Philippines. Maintenance planning and Training Operators and technicians
to use and maintain the equipment. Comprehensive analysis of process improvements to prove
Payback achieved within 6 months of final commissioning.
Provide expert controls advice, support, training to paper producers in S Korea, Taiwan, Thailand,
the Philippines, and Japan.
Technician Eng. 1975 - 1976
London Transport London, UK
Design signalling for London Underground; later evaluate new electronics for train control.
8. Lab Technician 1971 - 1972
BICC London, UK
Setup and conduct insulation tests for power transmission cables.
EDUCATION
HND, Electrical/Electronic Engineering 1975
University of the Southbank London, England
SCHOOLING
Graduated High School in London, UK 7 ‘O’ levels; 2 ‘A’ level 1970
PROFESSIONAL
Member - Institute of Electrical/Electronic Incorporated Engineers. I.Eng.
FURTHER STUDIES
1977 CEI Part II: NE London Polytechnic
1981 Bournemouth Technical College: Microprocessor Applications
1981 DEC, Reading & DEC, Manchester: DEC Hardware & Software
1987 Allen Bradley, Munich: 2/30 PLC Hardware/ Software
1989 Essex Institute of Higher Education: Data Communications Theory & Practice
1996 Kawasaki, Manchester: Programming Kawasaki robots
1997 Mitsubishi PLC – MMC programming
2000 Allen Bradley, Troy, MI; ControlLogix5000, ControlNet, DeviceNet
2004 ECS Health & Safety Assessment
2006 Confined Space training. 1st Aid refresher.
2008 CDM Update