Pankaj Tyagi is a manufacturing engineer with over 25 years of experience seeking a new position. He has extensive experience leading engineering departments and is an expert in areas like total productive maintenance and plant operations. Some of his qualifications include a BE in Mechanical Engineering and specialized training in areas such as rubber mixing, calendaring, and machine maintenance. He has worked for several companies in industries like rubber products, paint, pharmaceuticals, and more while gaining experience in roles like plant manager and maintenance manager.

1. PANKAJ TYAGI.
HOUSE No.1710/2, Sector 39-B, Chandigarh 160 036
Phone +91 9814970326(M)
Email: pgtyagi@hotmail.com
JOB OBJECTIVE
Seeking assignment in Manufacturing Engineering Company for Operation, Manufacturing
Control & Projects.
Total years of experience: 25 years
AREA OF EXPERTISE
1. Country Head for Engineering for different location Operating/Manufacturing Unit in country.
2. Lead Engineering Department, with responsibility for all equipment, personnel & company
goal.
3. Subject Matter Expert for TPM & Plant Operation.
4. Working knowlege for products like Casting Foundry, Rubber Plant (Hose & Shoe), Paint,
Med-Care (Pharmacy Unit) & EPS Plants.
TRAINING
1. Trained form Harburg-Freudenberger Maschinenbau GmbH on Banbury. Intermixes, Mills, at
Freudenberger Germany.
2. Trained on Liquid Nitrogen Cooling system for Hose manufacturing lines & its Maintenance
Methods from Italy Colmec Spa.
3. Trained on Extruder Maintenance Technology with screw and barrel & feed roller on cold
feeding machines.
4. Trained on TCU's maintenance Programmer from USA.
5. Leading Maintenance Engineering Jobs Paris France.
6. Under gone Machine Health Training on Braiding, Bobbin winder & spiral machines by
Magnatech USA, with Standard to world class and Zero miles.
EXHIBITIONS VISITED
1. K-2007 & K-2013 International Trade Fair for Plastics and Rubber Düsseldorf, Germany.
2. Dubai Air show and F & E Aerospace Maintenance to zero mile standard on machine.
QUALIFICATION
BE(Mechanical Engineering).
PROJECTS
1. Set up complete Rubber Mixing Room with 270L mixer supported by 100 Inch mill for Hose
Manufacturing unit.
2. Set up Complete Rubber Mixing Plant with 110L & 190L Intermixes.
3. Set up Complete Calender 22 x 60 Line with 04 Cooling Roll Conv. And Dust Tank etc.
4. Installed Numbers of Braider, Bobbin Winder, Extruder, Mandrel Extraction & TCU.
PROFESSIONAL EXPERIENCE
1. Works Manager(Plant Head) - Handling all works related to production to achieve
targets. Planning for increasing productivity & ensure high quality product as per
customers demand. Meeting the production target schedule and set new targets to the
team with ownership to accomplish results under challenging situations of orders. Waste
control through analyzing cause & effect methodology. Custodian to the division like 5s
monitor housekeeping, safety measure and cost saving measures. Lead the entire work
force to achieve the organization goal and keep motivated workforce to improve the
overall efficiency of the plant, Define & monitor KRA & KPIs for Plant Heads. Boosting
plant heads for keeping daily in-house rejection & rework in the process & taking
necessary counter measures to reduce rejection & rework, with improvement in

2. production process through continuous kaizen concept, Asking all plants utilizing
maximum manpower efficiency & improving in productivity trends, Monitoring the
consumable consumption & control it at desired level.
2. Responsible for the integrity, reliability and availability of equipment and systems in the
plant. Manage multi discipline teams consisting of superintendents, Engineers,
supervisors and technicians to ensure plant reliability and availability for Operations.
3. Set up maintenance program, prepare budget forecast, and oversee maintenance spares
and materials to a optimum level to meet maintenance requirements and maintain
maximum integrity of equipments. Implement maintenance Program such as preventive,
predictive, and corrective maintenance to be perform on scheduled & Monitoring Machine
Condition With Vibration analysis of equipments.
4. Optimize and refine maintenance strategy to achieving world class standards. Thoroughly
investigate every equipment failure in order to improve reliability and availability, and
manage relevant safety standards and protocol applicable to Equipment. Program set-up
to repair and problem solving on equipment.
5. Developing Project Plans/Schedules, arranging for resources & overseeing all activities to
ensure timely execution of projects as per budgeted parameters. Techno-commercial
evaluation & Finalization of capital equipments in India & Over sea. With Equipment
Commissioning, Review and comment with detailed pre-commissioning requirement,
Supervise all start-up and initial operation of equipment until systems/equipment are
turned over from commissioning to operations.
6. Supervise the receiving, inspection and testing of commissioning materials and equipment
and ensure that they are in accordance’s with the contract prior to receipt and
acceptance.
7. Prepare and implemented detailed maintenance work procedures and practices for all
sections activities & Acquainted with planning & scheduling packages (CMMS), MP3 &
EAM. Project for major maintenance and Overhaul projects.
8. Failure Analysis and Root Cause Analysis study with finding solutions and implementing
corrective action to eliminate recurring plant problems.
9. Refurbishing of used machines & Spare parts development of Automatic plant assembly
lines & equipments.
10. Introduced and developed an approach to maintenance incorporating principles of TPM,
RCM, and Kaizen, and then created plans, programs, and strategies for personnel and
equipment improvement, This slow lead to implementation of TPM. I was SME for TPM
for Gates.
11. Improve MTTR & MTBF of the facilities.
12. Team leader of activities in relation to TS 16949/ISO9001:2000, and modern concepts like
Leader for Environment Health, Safety Projects.
13. Very good understand for Maintenance and Modification of hydraulic, pneumatic, LPG
System, Boiler, Compressors, DG Sets, ETP, STP, Chillers, Material Handling
Equipments, Air pollution control system etc with Mill Room, Barbary, Mill, Calendar,
Batch Off, Yarn & Wire Braiders, Vulcanizes and Self Carbon and filler feed units. Having
very deep understood of Injection Moulding Machine, Rubber & Plastic Extruder, with
TCU control.
14. Designing the Plant layout, storage space according to planned capacity, stream lining
flow of material, designing area wise suitable material handling system i.e. Belt
Conveyors, Material Lift, Chute etc.

3. WORK EXPERIENCE
 Presently working as General Manager Maintenance-India with Bata India Ltd. Form
14.07.2014. Footwear Company, Netherlands based, the organisation has a retail
presence in over 70 countries and production facilities in 26 countries.
 Worked as Sr. Manager – Maintenance From April 2008 to June 2014 with Gates
India Pvt Ltd . Company know for Rubber HOSE & Belts products. Started it Journey in
1911(USA) and reach the world masters in hose & belts products.
 Worked as Sr. Dy. General Manager (Projects & Plant Engineering) From Oct 2005
to March 2008 LAKHANI INDIA Ltd. Haridwar Well know for Shoes, Rubber Parts,
Medicare, Detergent & Soaps products.
 Worked as Works Manager From April 2002–Sept 2005, Windsor Industries Baddi
Windsor Group of company have 4 plants with three product line Viz. EPS Block &
Shape, EPS Disposable Cup & BOPP self adhesive tapes.
 Worked as Engineer (Plant Engineering) From April 2001 – March 2002 with ICI
Paints Mohali Company A Unit of IMPERIAL CHEMICAL INDUSTRIES, PLC OF
LONDON, ENGLAND. Engaged in making Paints for Automobiles Companies.
 Worked as Asst. Engineer(Plant Engineering) From April 1994 to March 2001 with
DCM Engineering Product, Ropar A Unit of D.C.M. Groups Co. Engaged in
manufacturing (Gray Cast Iron FOUNDRY) for Automobile Companies.
 Worked as Sales Engineer From June 1992–March 1994 with L & T (Eutectic),
Bombay For Marketing of welding rods for maintenance use in industry only.
PERSONAL INFORMATION
Father’s Name : G.C.Tyagi
DOB : 5th
Nov 1968
Marital Status : Married, One Child
PANKAJ TYAGI