A retort pouch or retortable pouch is a type of food packaging made from a laminate of flexible plastic and metal foils. It allows the sterile packaging of a wide variety of food and drink handled by aseptic processing, and is used as an alternative to traditional industrial canning methods
This is an exclusive ppt on packaging of meat products and covers all aspects of packaging from my course on "Technology of Meat, Fish and Poultry Products" (Bachelor's study)
A retort pouch or retortable pouch is a type of food packaging made from a laminate of flexible plastic and metal foils. It allows the sterile packaging of a wide variety of food and drink handled by aseptic processing, and is used as an alternative to traditional industrial canning methods
This is an exclusive ppt on packaging of meat products and covers all aspects of packaging from my course on "Technology of Meat, Fish and Poultry Products" (Bachelor's study)
Vacuum packaging is an effective way to increase the shelf life of food products. Here the product is placed in an air-tight pack, the air sucked out and the package sealed.
Vacuum packaging is an effective way to increase the shelf life of food products. Here the product is placed in an air-tight pack, the air sucked out and the package sealed.
Microbial contamination and lipid and protein oxidation are major concerns for meat and meat products in terms of food safety and quality deterioration. The meat quality and safety properties are highly dependent on packaging materials and technologies.
To achieve longer shelf life, active packaging and intelligent packaging have been developed to change the conditions of the package, impart information, monitor the product supply chain, and provide anti-counterfeit functionality. This will effectively enhance food safety and quality and consequently increase the product value, convenience, and consumer satisfactions. This review analyzes the recent developments in active and intelligent packaging in the meat industry, in both research and commercial domains. The global patents and future research trends are also discussed.
Active and intelligent packaging offer great opportunities for enhancing meat safety, quality, and convenience, and consequently decrease the number of retailer and consumer complaints. Some important factors such as legislation concerns (e.g. migration of active substances from packaging materials, labeling), economics and consumers' preferences should be considered to successfully implement antimicrobial and intelligent packaging solutions in the meat industry.
Same as human being food, pet food conforms to strict standards to ensure the safety of pets. Pet food must keep their original flavor and nutrition during maintenance, transportation and shelf life, which rely heavily on the pet food packages. In the keen competitions, prolonging pet food shelf life attracts more and more manufacturers and suppliers attentions. In this article, I will talk about the factors that affect pet food shelf life and related solutions to prolong shelf life in terms of pet food packaging.
1. Introduction: Packaging has been with humans for thousands of years in one form or the other. Packaging dates back to when people first started moving from place to place. Originally, skins, leaves, and bark were used for food transport. Four thousand years ago, sealed pottery jars were used to protect against rodents, and glass making was an important industry in Egypt. Tin-plating iron became possible in AD1200, and as steel replaced iron this method became useful. One hundred years ago there was little use for packaging in the food industries. Now, tremendous progress has been made in the development of diversified packaging materials and packaging equipment.
2. Packaging performs five main functions:
a. Product containment
b. Preservation and quality
c. Presentation and convenience
d. Protection during Distribution and Processing
e. Provide storage history
3. Ideal packaging material: Packaging material with zero toxicity, high product visibility, strong marketing appeal, the ability of moisture over a large temperature range, low cost and availability, stable performance over a large temperature range, suitable mechanical strength and suitable strength, easy machine handling and suitable friction coefficient, closure characteristics, such as opening, sealing and resealing, ability to include proper labeling, the resistance of migration of leaching from the package, protection from loss of flavor and odor, and control transmission of required or unwanted gases, etc.
4. Packaging material selection is based on:
Technical properties (strength, flexibility, etc.), fitness for purpose (moisture barrier, cushioning, etc.), availability, manufacturing capability, cost, environmental impact, and regulations.
5.Types of Packaging Materials :
a. Rigid (wood, glass, metals, and hard plastics )
b. Flexible (Plastic film, foil, paper, and textiles )
6. Industrial Overview:
Packaging is one of the fastest-growing industries and stands at USD 700 billion globally. The Indian packaging industry constitutes ~4% of the global packaging industry and is growing 18% p.a. wherein flexible and rigid packing is expected to grow at 25% and 15% respectively. The per capita packaging consumption in India is low at 4.3 kgs, compared to developed countries like Germany and Taiwan where it is 42 kgs and 19 kgs respectively. Indian packaging industry is valued at over USD 32 Bn and offers employment to more than 10 lakh people across the country through ~10,000 firms.
7. Polymeric packaging material:
a. Plastic: It is a complex organic compounds produced by polymerization, capable of being molded, extruded, cast into various shapes and films, or drawn into filaments and then used as textile fibers.
7.1. Based on the polymerization process and molecular structure, Polymeric materials are classified into various polymers.
8. Testing of polymeric Packaging Materials
seminar report on active and intelligent packaging. It includes various details regarding food packaging and modern-day food packaging and smart packaging.
#active and intelligent packaging
you will learn about the purpose,history their advantage and disadvantage of modified atmosphere packaging used in meat technology.you will also know about the gases used in modified atmosphere packaging.
At Taste Of Middle East, we believe that food is not just about satisfying hunger, it's about experiencing different cultures and traditions. Our restaurant concept is based on selecting famous dishes from Iran, Turkey, Afghanistan, and other Arabic countries to give our customers an authentic taste of the Middle East
Roti Bank Hyderabad: A Beacon of Hope and NourishmentRoti Bank
One of the top cities of India, Hyderabad is the capital of Telangana and home to some of the biggest companies. But the other aspect of the city is a huge chunk of population that is even deprived of the food and shelter. There are many people in Hyderabad that are not having access to
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...Ang Chong Yi
In the heart of Singapore, where tradition meets modernity, He embarks on a culinary adventure that transcends borders. His mission? Ang Chong Yi Exploring the Cultural Heritage and Identity in Singaporean Cuisine. To explore the rich tapestry of flavours that define Singaporean cuisine while embracing innovative plant-based approaches. Join us as we follow his footsteps through bustling markets, hidden hawker stalls, and vibrant street corners.
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...
Packaging of red meat
1. Packaging of Red Meat
Presented By:
Anjali Shrestha
B.Tech (Food) 4th year
2. Objectives-
Packaging means to surround or wrap meat products with suitable
protective material
To know about Red meat
To know about the basic concerns of packaging of meat
To understand different types of packaging methods
To know about the diferent materials used for packaging of meat
3. Red Meat
Presence of high amount of myoglobin
An excellent source of high biological value protein, vitamin,iron
Source of long chain of omega-3 PUFAs, riboflavin,selenium
Higher levels of fat content in comparision to white meat
Comparatively high in cholesterol
Animals with myoglobin ≥0.1 %, are classified as red meat
Eg: Horse (~0.3%),
Cattle (~0.25%),
Goat/Sheep/Lamb(~0.2%),
Ostrich(~0.2%),
Pig(~0.1-0.15%)
4. Basic Concerns
Colour (due to oxymyoglobin)-
Use of oxygen permeable films
High level of oxygen can result in microbial risk
Formation of metmyoglobin
Moisture and Gas –
Modified atmospheric packaging with 70-80% oxygen and 20-30%
carbon-dioxide
Low WVTR packaging for chilled meat
High moisture barrier packaging
Vacuum packaging
5. Common Synthetic Materials Used for
Packaging of Meat
Name Oxygen Permeability Water vapour permeability
Polyethylene (PE) + -
Polypropylene (PP) + -
Polyvinylchloride (PVC) + -
Polyamide(PA) - +
Polyester (PET) + -
Signs Particular
+ Relatively permeable
- Relatively impermeable
6. Types of Packaging
Single layer films -
Used for meat pieces, processed meat products,bone-in or boneless
meat cuts , entire carcass
Generally, shelf adhesive
Protection against external contamination
Absence of protection against high oxygen level
Materials used: PE, PA, PVC and PP
7. Multi-layer films
Combination of films to improve barrier properties
Combination of PA and PE
• PA (outside layer ; oxygen proof ; permeable to water vapour)
• PE (water-vapour proof ; oxygen permeable ; good thermoplastic
properties)
Materials used
• Sealant layers : PE, Ionomer
• Outside layers :PA,PET,PP
• Oxygen barriers : PVDC
8.
9. Modified atmospheric packaging
Substitution of the atmospheric air inside a package with a protective gas mix
or removal of the atmospheric gas
Vacuum , low oxygen MAP and high oxygen MAP
optimal blend of pure oxygen, carbon-dioxide and nitrogen within a high barrier
or permeable package
Anaerobic (N2/CO2/CO)
Aerobic (O2/CO2)
Gas composition for Red Meat
Oxygen (60-85%)
Carbondioxide(15-40%)
Materials used : PE/PVC , PET/PE
10. Food Type Gas mix %
(O2/CO2/N2)
Typical Packaging
Material
Shelf life
Red Meat 70/20/10 PVC tray;
PET/PVDC/PE lid
7-12 at 2°C
Bacon / Ham/
Sausages
0/40/60 PVC/PE tray;
PET/PVdC/PE lid
3-14 at 4°C
11. Active Packaging
change the condition of the packed food to:
extend shelf life,
improve safety and sensory properties,
maintain quality of product
Properties:
Scavenging : Oxygen
Emitting : Carbon-dioxide
Antimicrobial : UV and surface treated packaging materials
Moisture Control : Moisture absorbers
Freshness indicators : Bump mark, colour changing labels
12.
13. Vacuum Bags
Multi-layer bags
Draws vacuum followed by sealing
Exposure to light may cause discoloration
Shrinkable films
Sprayed or dipped in hot water after vacuum packaging
shrinkage of thermoplastic films
tight impermeable wrapping of goods
Materials used : PET,PA,EVOH,PO
14. Skin Packaging
Commonly used in industries
Rigid film serves as bottom layer of final product
Flexible film (top layer) drapes around product (resembles tight skin)
Form-Shrink Packaging
Products packed between two shrinkable films
Low usage of packaging material
Requirement of high tech equipment
15. Conclusion
Meat and its products are packeged as per its and its types(fresh ,
processed, dried, cooked)
Active packaging increases shelf life and maintains quality of all kind of
meat and its products
MAP is useful against microbial growth and enhances shelf life of the
meat product
Oxygen is required in low amount to protect the bloom of meat (i.e.
Desirable colour)
-Packaging materials were in the old days simple natural materials, e.g. leaves, but nowadays exclusively manufactured materials such as paper or synthetic films.
-Packaging used alongside with other treatments or pretreatments like heating, freezing, etc
-Physical Change (contamination by dirt by contact with surfaces and hands, infestation by insects)
-Protect against micro-organisms (bacteria, molds, yeasts)
Protect against chemical change (by toxic substances)
Present the product to the customer in an attractive manner (influences affecting color, smell and taste)
-Myoglobin helps to transport oxygen to muscles in the blood stream
-vitamin (B12,B3, B6)
-iron(heme iron)
-zinc and phosphor
-All vitamin B convert carbohydrates to glucose which the body uses to produce energ
-panthothenic acid-vitamin b5
-Selenium has antioxidant property
-Riboflavin-vitamin b2
-Colour is the most important single factor affecting the consumer acceptance; to maintain colour oxygen is required
-oxymyoglobin is the oxygented form of myoglobin
-oxidation of the oxymyoglobinmetmyoglobin (brown) lack of freshness
-Higher level of metmyoglobin in ground meat
Low WVTR packaging for chilled meat (prevent weight loss and detrioration)
High moisture barrier packaging (to reduce moisture loss and frezzer burn)
-The vapour transmission rate (VTR) and oxygen transmission rate required (OTR)are to be kept in mind
-Carbondioxide inhibit the growth of the spoilage bacteria
-Nitrogen is used as an inert filler either to redue proportion of other gases or to maintain pack shape
-(the partial vacuum created by removal of o2 leads to the collapsing of the packaging)
-Oxygen maintains the colous of the muscle pigment myoglobin in its oxygented form “Oxymyoglobin”
-High level of O2 microbial growth, off flavours,colour change, nutritional loss,
-scavenging (alternative to vacuum and gas flushing tech)
-excess CO2 leads to bursting of packets so the CO2 absorbers having silica gel, NaOH,KOH help prevent bursting
-Moisture: lower water activity to inhibit the growth of the mos
-prevent condesate between the product and the film
-drip absorber sheets :cryovac
-antimicorbial films (coated with antimicrobial agents such as organic acid, polysachharides,chelators, alcohol, enzymes,bacteriocins) OR incorporation of antimicrobial agen
-two types of antimicrobial films:
a)The one which migrates to the surface of the food material
b)The one which inhibit the growth of the micro-organism without migrating.
-carbondioxide emmitters are complimentry to oxygen scavengers
-the emitters and scavengers are present in the form of satchets
-oxygen scavengers (absorbs O2)
-Concept:
a)iron powder oxidation
b)Ascorbic acid oxidation
c)Photosensitive dye oxidation
d)Enzymatic oxidation (glucose oxidase and alcohol oxidase)
-Absence of excess O2 prevents colour deterioration and rancidity but light can still cause problem even under vacuum
-EVOH: Ethylene vinyl alcohol
-air excluded in vacuum