Total Productive Maintenance (TPM) for EVERTS 20Aug2018Timothy Wooi
This is a 2 day Course which is a company wide, team-based effort, to build quality into equipment, and to improve overall equipment effectiveness (OEE) towards Zero Breakdown.
It uses Total Quality Control and Total Employee Involvement approach, in maintaining the Equipment towards a “ready to use condition” using energy efficiently.
This course will guide you through to assess the activities of Autonomous Maintenance (AM) on your current Equipment and to plan the execution of your Maintenance Activities using a Visual Schedule.
TPM defines your Maintenance schedule and Goals..
TPM helps you plan and develop the optimal program for your facility, resulting in increased efficiencies and cost savings
TPM is a Japanese concept evolved in 1951. TPM is a robust method of effective machine repairing, maintenance and an organized systematic initiative to increase machine life.
TPM has been recognized widely and accepted by many organizations as a management philosophy for effective asset management.
To improve equipment effectiveness.
To improve efficiency, effectiveness and reliability of maintenance of machines.
To train the staff in relevant maintenance skills.
To achieve early equipment management.
Autonomous Maintenance (Jishu Hozen) by Ketan Kumar (Raavinnovate)KetanKumar43
This file contains brief introduction about Autonomous Maintenance (a pillar of TPM) which also known as My Machine my concept. In this the Goal for AM, History of AM, Benefits of AM, OEE, 7 basic types of abnormalities and steps of Autonomous Maintenance are discussed along with pictorial examples, CLIT, SOP, etc are also illustrated.
Life of equipment depends not only on how well it is used but also on how well it is maintained. Various versions of maintenance techniques are in use. Total Productive Maintenance popularized by Japanese is one of the best methodology used worldwide
Total Productive Maintenance (TPM) for EVERTS 20Aug2018Timothy Wooi
This is a 2 day Course which is a company wide, team-based effort, to build quality into equipment, and to improve overall equipment effectiveness (OEE) towards Zero Breakdown.
It uses Total Quality Control and Total Employee Involvement approach, in maintaining the Equipment towards a “ready to use condition” using energy efficiently.
This course will guide you through to assess the activities of Autonomous Maintenance (AM) on your current Equipment and to plan the execution of your Maintenance Activities using a Visual Schedule.
TPM defines your Maintenance schedule and Goals..
TPM helps you plan and develop the optimal program for your facility, resulting in increased efficiencies and cost savings
TPM is a Japanese concept evolved in 1951. TPM is a robust method of effective machine repairing, maintenance and an organized systematic initiative to increase machine life.
TPM has been recognized widely and accepted by many organizations as a management philosophy for effective asset management.
To improve equipment effectiveness.
To improve efficiency, effectiveness and reliability of maintenance of machines.
To train the staff in relevant maintenance skills.
To achieve early equipment management.
Autonomous Maintenance (Jishu Hozen) by Ketan Kumar (Raavinnovate)KetanKumar43
This file contains brief introduction about Autonomous Maintenance (a pillar of TPM) which also known as My Machine my concept. In this the Goal for AM, History of AM, Benefits of AM, OEE, 7 basic types of abnormalities and steps of Autonomous Maintenance are discussed along with pictorial examples, CLIT, SOP, etc are also illustrated.
Life of equipment depends not only on how well it is used but also on how well it is maintained. Various versions of maintenance techniques are in use. Total Productive Maintenance popularized by Japanese is one of the best methodology used worldwide
The challenges facing in pharmaceutical maintenanceMANUEL PACINI
Maintenance strategies for the pharmaceutical industry.
Maintenance and service-related items are often the second-largest budget element in a laboratory after salaries and benefits
AUDITING OF QUALITY ASSURANCE AND ENGINEERING DEPARTMENT.pptxShankar Maind Patil
This Slideshare Contain a Brief information about the How Auditing Of QA Department is considered and followed in the Industry to get . Desired Quality product throughout the all production step and in the batch .
Objective importance and Advantages of QA Auditing are explained here. In this slide for giving out and detailed study About it .
These slides contain general advice for considering an ALM tooling solution. This includes management of requirements, tests and defects. It is a draft release.
Lean projects related to Automated Optical Inspection (AOI) aim to improve efficiency, quality, and productivity while reducing waste and errors in the inspection process. Here are some examples of lean projects that can be implemented for AOI:
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...Antonius Pompi Bramono
5 tips to maintain stability & exclusion of abnormality in your daily production management by implementing 5S, Visual Control, Observing & Enforcement of Standard, Failsafe Devices and Abnormality Control.
Managerial and Technical skills of supervisorsNabila Naik
Supervisors work closely with employees of any given business. While some supervisors act as managers and tell people how to do their work, others work as part of a team and supervise with respect, loyalty and a positive tone of voice. It is often the small characteristics that define a good and enjoyable employee supervisor. Rather than telling people how to work, a good supervisor serves as an inspiration and provides guidance for hardworking employees.
Auditing Manufacturing Process and Product and Process Information.pdfDr. Dinesh Mehta
Manufacturing process audits should ensure that procedures are properly followed, problems are quickly corrected, there is consistency in the process, and there is continuous improvement and corrective action as needed.
Bringing new perspectives on the approaches, methodologies, tools and technologies, which organizations can use to bring about improvements in their operations. The perspective isolates the issues and finds solutions, and is a catalyst for specific changes to technologies, processes, job roles or organization structures. With this systemic approach and improvements in QMS, an organization makes a difference to the customer and provides a lasting effect.
Main points covered:
• How organizations can use new perspectives to bring about improvements
• In which ways this systemic approach makes a difference
• How perspectives isolate issues and find solutions
Presenter:
This webinar was presented by PECB Certified Trainer and Managing Director of MMCAFRICA Mr. George Ogoti.
Link of the recorded session published on YouTube: https://youtu.be/vQ2GKefNSRQ
GMP is the part of Quality Management which ensures that the products are consistently produced and controlled to the quality standard appropriate to their intended use as required by the marketing authorization and product specification.
(Ref. WHO)
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
Contact with Dawood Bhai Just call on +92322-6382012 and we'll help you. We'll solve all your problems within 12 to 24 hours and with 101% guarantee and with astrology systematic. If you want to take any personal or professional advice then also you can call us on +92322-6382012 , ONLINE LOVE PROBLEM & Other all types of Daily Life Problem's.Then CALL or WHATSAPP us on +92322-6382012 and Get all these problems solutions here by Amil Baba DAWOOD BANGALI
#vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore#blackmagicformarriage #aamilbaba #kalajadu #kalailam #taweez #wazifaexpert #jadumantar #vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore #blackmagicforlove #blackmagicformarriage #aamilbaba #kalajadu #kalailam #taweez #wazifaexpert #jadumantar #vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore #Amilbabainuk #amilbabainspain #amilbabaindubai #Amilbabainnorway #amilbabainkrachi #amilbabainlahore #amilbabaingujranwalan #amilbabainislamabad
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
2. Is it better to have appraisal done by QC
inspectors or by production operators?
This question is often overlooked by
manufacturers. Yes, inspection is necessary,
even in very good factories. But inspectors are
not!
3. What is Operator Self Inspection
Operator certification is the process where
production workers are trained, authorized, and
given the necessary resources to inspect their
own work.
4. Purpose: Operator Self Inspection
To provide immediate detection of operator,
machine, and process errors.
To provide an alternative to 100% inline
inspection by quality personnel.
To provide greater incentive to manufacturing
personnel to identify part status accurately.
To provide positive feedback to operators to
prevent re-occurring errors.
5. Challenge
Operator certification, by its name and nature,
is a human-based change
Managing the human interaction with the
certification system was important to success
at each of the companies
important aspects to achieving success when
implementing operator certification was to
provide training i.e. on-the-job training to allow
use of the new skills
6. 3 basic principles that every worker
MUST adhere to:
We do not accept bad work;
We do not do bad work;
When we do bad work, we put it aside (or we
follow a pre-established procedure).
9. Setting up a sound quality system
Many small and midsize manufacturers in
China don’t have a quality system! It is
imperative to put one in place. A good system
includes, among others:
Reviewing designs and validating that they are
fit for production;
Ensuring that standard work instructions are
relevant and are followed by workers;
Identifying and segregating non-conforming
components and products;
10. Analyzing processes for other
types of problems
When mistake proofing is not enough or not
possible, we favor two other types of
approaches.
Root cause analysis, followed by corrective
actions and follow-up. It is important to trigger
this action as early as possible.
11. Maintain staff discipline
Managers need to get out of their office and walk the production
floor, ideally every day. Coupled with visual management
tools (performance boards filled out at every shift, for example), it
allows them to have an idea of what is going on. It is an occasion
to reinforce the importance of discipline and to put pressure on
supervisors and team leaders when necessary. Among others, the
following rules must be followed by everybody:
We do not accept bad work
We do not do bad work
We do not pass on bad work
12. Mistake proofing processes against
human errors
Humans make mistakes … But the most
frequent human mistakes can be identified and
addressed with three mistake proofing
processes:
Prevented right where they appeared.
Example: a part that can only be inserted one
way into a fixture.
Detected right when they appear. Example: a
sensor detects that only 2 out of 3 holes were
drilled, and shows a red blinking light.
13. A Few Basic Principles
Operator should give attention to the supervisor in case of defect has been
started
Operator have an attitude to correct the process in stead of producing
defective part
Give clearance from production supervisor in case defective process is
continued or not take an approval from qa in such case Ask Operator to
operate equipment or questions about the equipment
Ask questions but don’t disrupt work activities
Take immediate action as needed
Discuss as a group
14. Operator self Inspection
program
1. Awareness to operator regarding upgrade the responsibility
2. Production supervisors should identify the any gap is observed if
yes remove by Training
3. If necessary help form QA Team
4. Maintenance team should explain the machine start up check
5. QA Team would give a control plan which having product and
process parameters
6. Operator is trained for the product parameters and process
parameters by the production
7. Operator is trained for the NC parts identifications and aware of
the red bin]
8. Operator is awarded for the in process inspection formats how to
filled up by qa
15. Operator self Inspection
program; Cont.
9. Operator is allowed for the self inspection activity
10 production also supervisor and qa I/C ensured that in process
inspection has been carried out & defective parts has been recorded in
the daily production report by keeping material as per defined areas
11. Production head has maintained the in process inspection record for
at least one year
16. Process audit
• QA would declared the process audit plan as
per machine process wise
• Conduct the process audit as per report by
process auditors –production
supervisor/quality assurance
• High light to management in case of NC
• If discipline issue has been noticed involve
plant head to sort out
17. What to Expect After
a Self Inspection
Completed form should be
turned in immediately.
Assign responsibility to
individuals to make corrective
actions
Determine who will do follow-up
19. Team Commitment; 5Parts self
inspection first phase on 13th June 22
n
o
action Responsibility Target date
1 Instrument gauges fixture issue system as per section
wise
Potwade,Rahan
e Hari
10th June
2022
2 Operator training for report writing ,measurement And skill
matrix updates for the existing machine operators
All production
supervisors
11th June
2022
3 System for the sales order for the proto part for sales
order is to be started prodcutinosed
Vikas sir MKT&
Project leaders
8th June 22
8 Highest Volume repeated part identification and circulate
via e mail five parts covering all mfg operations
Sonu Bhagat 7th June
2022
9 Process plan documents released for the five parts in
which present format needs to be modified in line with
usage on the shop floor
Shrise .Ulhas
kavathekar
7th June
2022
9 Released for the productionised control plan on the shop
floor along with inspection report
Rahul 11th June
2022