SlideShare a Scribd company logo
Industry Sponsor: Thomas Grimm, OC Great Park
Faculty Advisors: Dr. Vince Mcdonell, PhD, Dr. Farzad Ahmadkhanlou, PhD
Students: Darren Zack,Teresa Nguyen,Henry Gomez,Mark Annevelink,Lee Tea
2
Project Goals
Design an aquaponics system for use in an educational
environment. The model should include a 10ft. By 10ft.
greenhouse, a composting unit, house freshwater prawns
and 2 types of fish, grow plants and seedlings, and collect
and store rainwater.
3
New System
4
System Components
• Greenhouse
• 10 feet x 10 feet, designed to be easily expanded
• Rainwater Collection and Storage
• Rainwater is collected and used to replace evaporated water
• Compost Box
• Drawers with a removable front panel
• Seedling Box
• Drawers with slotted trays
• Fish Tank
• Two tanks with tilted bases, circulated with air pumps
• Grow Bed
• Two ebb and flow grow beds with nitrogen fixing plants
• Grow Tubes
• Multiple tubes hung above the grow beds for added plant capacity
• Control system
• Digital controller to monitor sensors (O2, temperature, etc.)
5
Greenhouse
6
● Base unit is 10 feet x 10 feet x 10 feet
● Side panels can open and close for access to hard to
reach areas
● Can be expanded to create a rectangular shape, that is
longer than wide
Rainwater Collection System
7
● Rainwater collected in gutters
● Stored in tank at rear of greenhouse
● Elevated so water flows into greenhouse without
using a pump
Compost Unit
● Grow worms to feed fish
● Time for composting to finish
● Worms: 1-3 months
● Black Soldier Fly: 3 weeks
● Design of clear drawers to allow children to see the composting in
action
● Drawer pivots on central axis for easy compost removal
8
9
Downselect of Compost Design
10
Seedling Unit
● Replace mature plants with new seedlings
● Clear trays allow students to see root growth
● Sell seedlings for profit
● Seedlings grown from seed or clone
11
Fish Tanks
• There are two tanks, one for koi and the other for striped bass
• They have tilted bases to facilitate the collection of wastes
• Circulation is done through an air lift
• Water is pumped to the growbeds and grow tubes with a water
pump
• The prawn cages are located within the fish tanks (not pictured)
12
Grow Beds
• There are two ebb and flow grow beds
• Bell siphon used to control ebb and flow
• Water drains directly into the fish tank below
• Gravel used as a grow medium
13
Grow Tubes
• 3 tubes are suspended above each growbed
• Continuous water flow
14
Control System
• A digital feedback system that allowing monitoring of
system parameters
• Examples: Dissolved O2, pH, Humidity, Temperature,
Water Level
• Incorporation of controllers to simplify maintenance
and allow remote monitoring
• Integration of a control system is vital for realization of
commercial Aquaponic systems in practice
Atlas Scientific Dissolved O2
Kit (Audrino Compatible)
Audrino Environment
15
• 256K Flash Memory
• 54 Digital I/O pins
• 16 Analog Inputs
• Capable of running
controllers / sensors
in Aquaponic systems
• Open-Source
• Allows greater
collaboration with
project community
• Simple programming
suited for
beginners/students
Audrino Mega 2560 R3
Considerations to Aquaponic
Control Systems
 System will have to have redundancy due to the system
being continuously run
 The maintenance and building of a control system
circuit may be integrated into school curriculums
 Power consumption will increase , adding to the total
annual power cost
 Water-based Ammonium sensor must be regularly
replaced
 Ammonium BNC sensor deemed too costly
 Upwards of $2000 in cost
16
17
Additional Components
• Table for pumps and other equipment located in the
back left corner
• Pipe circuit located on the inside of the greenhouse
ceiling – water runs through and is heated by sun (not
shown)
Lifeforms in Our System
18
Life forms
Liveable
Conditions
Breeding Feeding
Striped Bass
• Temperature range
around 80 F
• 7-8.5 pH
• Three Phase growth
• 12-16 months for harvest
• Require varying levels of
protein across phases
• 1.5-2% of body weight per
day
• 50% protein , 12% lipids
for brooding fish
Koi
• 59-77 F
• 7-8.5 pH
• Harvest time varies
• Most successful
reproduction after 2 years
but can reproduce after 1
• Protein content around
30% with supplements for
carbohydrates
Shrimp/ Prawn
• Prefer temperature ranges
of 75-81 F
• 7-8.5 pH
• Hydrogen sulphide and
chlorine absense
• Will reach 1/10 lb in 4
months , 2-3 annual crops
• Bottom feeders, will eat
leftover fish food and
waste in the system
Worms
• 59-77 F
• Can survive at 10 c but
30C and above will harm
them
• 2-3 weeks hatching
• 6 weeks until reproduction
• Feed best at 15-25 C
19
 Growth
 Phase 1- from hatching to fingerling size
 Raised in sump tanks or hatchery beds
 30-45 days before size grading
 Will feed on zooplankton in this stage
 Phase 2- from fingerling to 525 g
 Grown to 125g before regarded and grown to
525g
 Phase 3- 525g to market weight
 Growout to 725g (~1.75 lb)
 Harvest occurs in 12-16 months
Striped Bass
20
 Breeding
 Bred as show fish
 Best reproduction occurs after 2 years of
growth, but can reproduce after 1
 Selective breeding can be used to
increase the quality of their coloration.
 Harvest Cycle
 Eggs should be harvested immediately
after spawning
 Longer harvest cycle since they are bred
for show
Koi
21
 Special Traits and Qualities
 Will clean out unwanted waste in the system
 Territorial, need horizontal room to prevent fighting
 Must be partitioned from fish
 Higher water flow will also prevent fighting
 Reproduction and Harvest cycle Cycle
 Require brackish water for first 30-45 days
 Growpools with mixed freshwater and brine
 After brackish water period they are moves to larger
tank for growout
 Will reach 1/10 pound in 4 months, 2-3 crops annually
Shrimp and Prawn
22
Prawn Partition
● The prawn will be partitioned
from the fish with mesh wire
along the rear gate
● Layers of netting will be strung
between each vertical layer
giving the prawn horizontal
space to claim their own space
reducing territorial disputes
● The horizontal layers serve to
reduce fighting between the
prawn and maximize the
efficiency of the space allotted
for the spawn
23
Vermicomposting● The Process
● Worms are put into compost in order to tun the compost to
worm casting
● Castings are a potent fertilizer and soil conditioner
● Castings and harvested and compost is replaced
● worms will feed on the compost and reproduce in a 6 week
cycle
● The Benefits
● Provides worms and castings as two additional system products
● Produced worms can be used as protein sourrce for the fish
● Castings can be marketed as a high potency fertilizer
● Worms of Choice
● Red Wigglers (Eisenia Fetida)
● English nightcrawler and white worms are also viable choices
24
Cost Analysis
System
Aspect
Part List SKU/Serial # Quantity Price Per Part Cost
Control
System
Atlas Scientific
Dissolved Oxygen
Sensor Kit
SEN-11194 1 $189.95 $189.95
BNC pH Audrino
Sensor Shield
P-0010 1 $38.55 $38.55
RHT-22
Humidity/Tempertur
e Sensor
SEN-10167 1 $9.95 $9.95
Barometric
Pressure Sensor -
MPL115A1
SEN-09721 1 $12.95 $12.95
Pacific Sentry
Ammonia Aqua
Sensor
5 $8.99 $44.95
G1/2" Water Flow
Sensor
POW110D3B 1 $9.50 $9.50
Water Level Switch SEN134B3B 1 $5.50 $5.50
MR-W1-P Flow
Switch
SEN104A2B 2 $12.99 $25.98
Serial Camera Kit 815001001 1 $29.90 $29.90
8" eTapeLiquid
Level Sensor
SEN-10221 1 $39.95 $39.95
Graphic LCD
128x64 STN LED
Backlight
LCD-00710 1 $19.95 $19.95
Arduino Mega 2560
R3
DEV-11061 1 $58.95 $58.95
Wires/Connectors Various $50.00
Total Cost $536.08
25
Cost Analysis
System
Aspect
Part List SKU/Serial # Quantity Price Per Part Cost
Plant/Fish Main Tank 2 $400.00 $800.00
Caster Wheels McMst. 9008T48 4 $116.00 $464.00
Glass Window ACRYCLR0.750PM24X48 2 $174.60 $349.20
Growbed 2 $250.00 $500.00
Growbed Stand 2 $200.00 $400.00
Total Cost $2,513.20
Seedling Box Housing & Drawers 1 $170.00 $170.00
Seedling Holder 9 $1.50 $13.50
slide McMst.11435A28 9 $20.57 $185.13
Total Cost $368.63
Compost Box Housing & Drawers 1 $160.00 $160.00
Total Cost $160.00
Greenhouse Aluminum Bars Metals Depot P412-6061 2 $1,261.44 $2,522.88
Polycarbonate
Paneling
Enco 319-5055 34 $126.77 $4,310.18
Hinges McMaster 8401A17 13 $13.17 $171.21
Screws McMaster 91465A128 184 $6.07 $111.69
Total Cost $7,115.96
Shrimp Box
1-1/2x20 SCH40 PVC
Pipe
UPC: 038561301298 1 $15.39 $15.39
4x7 feet nylon fish
netting
2 $19.99 $39.98
1" PVC Sch. 40 90°
Elbow
SKU:413-010 16 $1.85 $29.60
4 square feet mesh
bird wire
1 $9.97 $9.97
Total Cost $94.94
Cost of System: $10,788.81
Continued Development
 In order to create a profit margin on this product we
would need to find a way to find cheaper materials for
the system.
 Research how to automate a response to a system
failure. No human interaction required.
 Changes required to the product based on desired
location of use (eg. Heating, cooling, ventilation)
 Other markets for similar product (eg. Red Cross,
Peace Corps., restaurants)
26
Conclusion
We have designed a concept for use by young
students to gain greater knowledge on food health, water
use, and space efficient growing methods. Our system is
designed to require minimal human input while
maintaining a highly functional system with substantial
output of fish and food products.
27

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Engineering Design in Industry Final Presentation Slide Show

  • 1. Industry Sponsor: Thomas Grimm, OC Great Park Faculty Advisors: Dr. Vince Mcdonell, PhD, Dr. Farzad Ahmadkhanlou, PhD Students: Darren Zack,Teresa Nguyen,Henry Gomez,Mark Annevelink,Lee Tea
  • 2. 2
  • 3. Project Goals Design an aquaponics system for use in an educational environment. The model should include a 10ft. By 10ft. greenhouse, a composting unit, house freshwater prawns and 2 types of fish, grow plants and seedlings, and collect and store rainwater. 3
  • 5. System Components • Greenhouse • 10 feet x 10 feet, designed to be easily expanded • Rainwater Collection and Storage • Rainwater is collected and used to replace evaporated water • Compost Box • Drawers with a removable front panel • Seedling Box • Drawers with slotted trays • Fish Tank • Two tanks with tilted bases, circulated with air pumps • Grow Bed • Two ebb and flow grow beds with nitrogen fixing plants • Grow Tubes • Multiple tubes hung above the grow beds for added plant capacity • Control system • Digital controller to monitor sensors (O2, temperature, etc.) 5
  • 6. Greenhouse 6 ● Base unit is 10 feet x 10 feet x 10 feet ● Side panels can open and close for access to hard to reach areas ● Can be expanded to create a rectangular shape, that is longer than wide
  • 7. Rainwater Collection System 7 ● Rainwater collected in gutters ● Stored in tank at rear of greenhouse ● Elevated so water flows into greenhouse without using a pump
  • 8. Compost Unit ● Grow worms to feed fish ● Time for composting to finish ● Worms: 1-3 months ● Black Soldier Fly: 3 weeks ● Design of clear drawers to allow children to see the composting in action ● Drawer pivots on central axis for easy compost removal 8
  • 10. 10 Seedling Unit ● Replace mature plants with new seedlings ● Clear trays allow students to see root growth ● Sell seedlings for profit ● Seedlings grown from seed or clone
  • 11. 11 Fish Tanks • There are two tanks, one for koi and the other for striped bass • They have tilted bases to facilitate the collection of wastes • Circulation is done through an air lift • Water is pumped to the growbeds and grow tubes with a water pump • The prawn cages are located within the fish tanks (not pictured)
  • 12. 12 Grow Beds • There are two ebb and flow grow beds • Bell siphon used to control ebb and flow • Water drains directly into the fish tank below • Gravel used as a grow medium
  • 13. 13 Grow Tubes • 3 tubes are suspended above each growbed • Continuous water flow
  • 14. 14 Control System • A digital feedback system that allowing monitoring of system parameters • Examples: Dissolved O2, pH, Humidity, Temperature, Water Level • Incorporation of controllers to simplify maintenance and allow remote monitoring • Integration of a control system is vital for realization of commercial Aquaponic systems in practice Atlas Scientific Dissolved O2 Kit (Audrino Compatible)
  • 15. Audrino Environment 15 • 256K Flash Memory • 54 Digital I/O pins • 16 Analog Inputs • Capable of running controllers / sensors in Aquaponic systems • Open-Source • Allows greater collaboration with project community • Simple programming suited for beginners/students Audrino Mega 2560 R3
  • 16. Considerations to Aquaponic Control Systems  System will have to have redundancy due to the system being continuously run  The maintenance and building of a control system circuit may be integrated into school curriculums  Power consumption will increase , adding to the total annual power cost  Water-based Ammonium sensor must be regularly replaced  Ammonium BNC sensor deemed too costly  Upwards of $2000 in cost 16
  • 17. 17 Additional Components • Table for pumps and other equipment located in the back left corner • Pipe circuit located on the inside of the greenhouse ceiling – water runs through and is heated by sun (not shown)
  • 18. Lifeforms in Our System 18 Life forms Liveable Conditions Breeding Feeding Striped Bass • Temperature range around 80 F • 7-8.5 pH • Three Phase growth • 12-16 months for harvest • Require varying levels of protein across phases • 1.5-2% of body weight per day • 50% protein , 12% lipids for brooding fish Koi • 59-77 F • 7-8.5 pH • Harvest time varies • Most successful reproduction after 2 years but can reproduce after 1 • Protein content around 30% with supplements for carbohydrates Shrimp/ Prawn • Prefer temperature ranges of 75-81 F • 7-8.5 pH • Hydrogen sulphide and chlorine absense • Will reach 1/10 lb in 4 months , 2-3 annual crops • Bottom feeders, will eat leftover fish food and waste in the system Worms • 59-77 F • Can survive at 10 c but 30C and above will harm them • 2-3 weeks hatching • 6 weeks until reproduction • Feed best at 15-25 C
  • 19. 19  Growth  Phase 1- from hatching to fingerling size  Raised in sump tanks or hatchery beds  30-45 days before size grading  Will feed on zooplankton in this stage  Phase 2- from fingerling to 525 g  Grown to 125g before regarded and grown to 525g  Phase 3- 525g to market weight  Growout to 725g (~1.75 lb)  Harvest occurs in 12-16 months Striped Bass
  • 20. 20  Breeding  Bred as show fish  Best reproduction occurs after 2 years of growth, but can reproduce after 1  Selective breeding can be used to increase the quality of their coloration.  Harvest Cycle  Eggs should be harvested immediately after spawning  Longer harvest cycle since they are bred for show Koi
  • 21. 21  Special Traits and Qualities  Will clean out unwanted waste in the system  Territorial, need horizontal room to prevent fighting  Must be partitioned from fish  Higher water flow will also prevent fighting  Reproduction and Harvest cycle Cycle  Require brackish water for first 30-45 days  Growpools with mixed freshwater and brine  After brackish water period they are moves to larger tank for growout  Will reach 1/10 pound in 4 months, 2-3 crops annually Shrimp and Prawn
  • 22. 22 Prawn Partition ● The prawn will be partitioned from the fish with mesh wire along the rear gate ● Layers of netting will be strung between each vertical layer giving the prawn horizontal space to claim their own space reducing territorial disputes ● The horizontal layers serve to reduce fighting between the prawn and maximize the efficiency of the space allotted for the spawn
  • 23. 23 Vermicomposting● The Process ● Worms are put into compost in order to tun the compost to worm casting ● Castings are a potent fertilizer and soil conditioner ● Castings and harvested and compost is replaced ● worms will feed on the compost and reproduce in a 6 week cycle ● The Benefits ● Provides worms and castings as two additional system products ● Produced worms can be used as protein sourrce for the fish ● Castings can be marketed as a high potency fertilizer ● Worms of Choice ● Red Wigglers (Eisenia Fetida) ● English nightcrawler and white worms are also viable choices
  • 24. 24 Cost Analysis System Aspect Part List SKU/Serial # Quantity Price Per Part Cost Control System Atlas Scientific Dissolved Oxygen Sensor Kit SEN-11194 1 $189.95 $189.95 BNC pH Audrino Sensor Shield P-0010 1 $38.55 $38.55 RHT-22 Humidity/Tempertur e Sensor SEN-10167 1 $9.95 $9.95 Barometric Pressure Sensor - MPL115A1 SEN-09721 1 $12.95 $12.95 Pacific Sentry Ammonia Aqua Sensor 5 $8.99 $44.95 G1/2" Water Flow Sensor POW110D3B 1 $9.50 $9.50 Water Level Switch SEN134B3B 1 $5.50 $5.50 MR-W1-P Flow Switch SEN104A2B 2 $12.99 $25.98 Serial Camera Kit 815001001 1 $29.90 $29.90 8" eTapeLiquid Level Sensor SEN-10221 1 $39.95 $39.95 Graphic LCD 128x64 STN LED Backlight LCD-00710 1 $19.95 $19.95 Arduino Mega 2560 R3 DEV-11061 1 $58.95 $58.95 Wires/Connectors Various $50.00 Total Cost $536.08
  • 25. 25 Cost Analysis System Aspect Part List SKU/Serial # Quantity Price Per Part Cost Plant/Fish Main Tank 2 $400.00 $800.00 Caster Wheels McMst. 9008T48 4 $116.00 $464.00 Glass Window ACRYCLR0.750PM24X48 2 $174.60 $349.20 Growbed 2 $250.00 $500.00 Growbed Stand 2 $200.00 $400.00 Total Cost $2,513.20 Seedling Box Housing & Drawers 1 $170.00 $170.00 Seedling Holder 9 $1.50 $13.50 slide McMst.11435A28 9 $20.57 $185.13 Total Cost $368.63 Compost Box Housing & Drawers 1 $160.00 $160.00 Total Cost $160.00 Greenhouse Aluminum Bars Metals Depot P412-6061 2 $1,261.44 $2,522.88 Polycarbonate Paneling Enco 319-5055 34 $126.77 $4,310.18 Hinges McMaster 8401A17 13 $13.17 $171.21 Screws McMaster 91465A128 184 $6.07 $111.69 Total Cost $7,115.96 Shrimp Box 1-1/2x20 SCH40 PVC Pipe UPC: 038561301298 1 $15.39 $15.39 4x7 feet nylon fish netting 2 $19.99 $39.98 1" PVC Sch. 40 90° Elbow SKU:413-010 16 $1.85 $29.60 4 square feet mesh bird wire 1 $9.97 $9.97 Total Cost $94.94 Cost of System: $10,788.81
  • 26. Continued Development  In order to create a profit margin on this product we would need to find a way to find cheaper materials for the system.  Research how to automate a response to a system failure. No human interaction required.  Changes required to the product based on desired location of use (eg. Heating, cooling, ventilation)  Other markets for similar product (eg. Red Cross, Peace Corps., restaurants) 26
  • 27. Conclusion We have designed a concept for use by young students to gain greater knowledge on food health, water use, and space efficient growing methods. Our system is designed to require minimal human input while maintaining a highly functional system with substantial output of fish and food products. 27