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You’re Never Too “Young” To Go Lean
Kaizen “Turbo” Blitz in Your Home ?
Let’s See !!
Summary: Meggy’s Bedroom
5-S & Layout
“Turbo” Kaizen Blitz
Location: 288 Poneida Road
West St. Paul
Date & Time: January 20, 2007
1 PM – 4:30 PM
Meggy’s Bedroom
“Turbo” Kaizen Blitz
The word “Kaizen” means Continuous Improvement
The word “Blitz” means Lightning Fast
Meggy’s Kaizen Team
Meggy – Poo
“Age 8”
Daddy
“Age 32”
(Ya - right?)
The Project - Meggy’s Bedroom
ENTER
IF YOU DARE !!!!!!
Undies??
Pee-eww!
???
Socks!!
I think
Something
Just
Moved
1. Improve Safety for all Pip Squeaks and Stuffed
Animals
1. Improve Cleanliness and Odor by locating Hidden
Gems like socks and undies from under bed
2. Increase Play Space through Kaizen or Continuous
Improvement (5-S)
3. Have Fun !!!
Primary Objectives:
1. Increase Play Time Activity Efficiency by 50% (PTAE)
2. Increase Animal Storage and Floor Space for
Somersaults
3. Decrease Travel Time between Games – allowing Multi-
Game application
4. Improve Overall Process Flow throughout Bedroom Area
Bedroom Operations Objectives:
What Does 50% Mean to Increased Playtime?
0
5
10
15
20
TARGET
15 Games /
Activities
an evening
1820
More
Games /
Activities
per Year
10
Games
/Activities
an Evening
=
35
More Games /
Activities
per Week
5
More Games / Activities
per Day
X
CURRENT
Step #1 “Preliminary Planning Session”
• Discuss Strategy and Agree on a Plan • Secure Team Consensus
• Brainstorm Initial Ideas
•Plan it out
•REST UP for the Big Day
ZZZZ – my
butt sure is
itchy!!!
ZZZZ
HMM-
What
to
do???
Step #2
“Get Organized -5-S Area”
Sort
Go through Play areas and
remove non required
materials (desks, bottles,
papers, garbage, etc.)
Stabilize
(Set in Order)
•Go through items that
“ONLY” need to come
back into room
Shine
• Clean , Clean ,
Clean
Before After
Standardize
• Label and Organize Products like CD’s, crafts,
tapes and beads
• Find location best
suited for equipment
(TV’s, Drawer units)
Sustain
• Implement Visual Audit System
Simply
Take
a Look0 00 0
vs. Actual !!
Audit !
Step #3
Value Graphing our Process
• “Don’t Do’s”
• “Strategic”
• “Gems
• “Quick Hits”
• Classify the issues/opportunities by identifying
Step #4
“Actual Event”
• Work as a Team to Implement all ideas together – two
heads are better then one
Step #5
“Cause and Effect Analysis
• Project Presentation of the “BEFORE” and “AFTER” condition including the Benefits gained from each of the Initiatives.
Floor Area
BENEFITS : Yes – there is carpet
under all that stuff- “feels good on the
feet”
Clothes and toys in the main walk
way, what’s clean and what’s dirty ?
“Mom will wash it either way!”
Space Utilization and Safety
Concerns
BENEFITS : No more TV or bulky
Drawer in the way of the door –
improved Play Space and Flexibility
Blocked Doorway - too
much stuff and a potential
safety concern
Flow and Visual Opportunities
BENEFITS : Better Flow and Visuals
makes for A HAPPY CAMPER
No Flow or Visual
understanding of what is
where and why?
Help
I’m Lost
My Own
Chair
Sleeping Area
Where’s the bed ?????? BENEFITS : There it is and you can
actually use it to sleep on
Desk Layout and Organization
Under utilized space due location in
room and stuff on desk
BENEFITS : Desk is in an easier place
to maintain, keep clean and functional –
still needs some work!!
Closet Area
Unfinished look, floor space not being
utilized, objects not marked.
BENEFITS : cleaner, brighter
atmosphere, better use of floor space
with drawer in closet
Better Space
Utilization
and
Poka Yoke
Space Reduction
Under utilized space due to
disorganization – no play area
BENEFITS : Room for Play Area with
Improved storage System .
Hallway Staging Area
Fill Hallway with unwanted or not
properly stored things that were in
room
BENEFITS : Go through Items one by
one to determine “Keep, Store or Toss”
Result
Too much Stuff !!!
Stuff everywhere !!!!!!!!!!!!!!!!!!!!!! BENEFITS : 5 Bags of Old Toys, 1
table and 2 Bags of Garbage
Participant / Owner Mind Set
Frustrated and Not Too Happy
Looking
Happier and Much Calmer
GOOD TO GO !!!!
Step #6
Initiatives / Post Blitz List - Continuous
Meggy
Meggy
Meggy
Meggy
Daddy
Meggy
Meggy and Daddy
1. Label all cabinets.
2. Clean and sort desk area.
3. Go through closet cloths.
4. Go through drawers cloths.
5. Clean off top of closet shelf
6. Vacuum Room
7. Clean up top shelves around room
Managing the “Left Over” Initiatives
 Prioritize by Added Value – Identify a Fair Allowance
Value Graph Chart
Total Productive Allowance
Chart
What this means if we are successful ?
• Improved playing capacities & efficiencies through
improved Flow
• Increased space allowing for full hand to hand combat with
Dad
Savings in Progress
• Shelf Space Savings (TBD)
• Floor Space Savings of 22 sq. ft. or 20% of Area
• Improved Flow and Travel Time between Games / Toys
(75% more efficient)
Bottom Line !!!!!
• Cleaner & more organized Bedroom
• Higher efficiencies & reduced play “down time”
• Meet & exceed Parents demands.
Last Step
 Step #7 – Reap Your Rewards !!!!
Time to party after a hard days Blitz!
MMMM –
Tastes
Good !!!
No Pip Squeaks or Stuffed Animals where endangered in the making of this Power Point!

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Never too young for Kaizen

  • 1. You’re Never Too “Young” To Go Lean Kaizen “Turbo” Blitz in Your Home ? Let’s See !!
  • 2. Summary: Meggy’s Bedroom 5-S & Layout “Turbo” Kaizen Blitz Location: 288 Poneida Road West St. Paul Date & Time: January 20, 2007 1 PM – 4:30 PM
  • 3. Meggy’s Bedroom “Turbo” Kaizen Blitz The word “Kaizen” means Continuous Improvement The word “Blitz” means Lightning Fast
  • 4. Meggy’s Kaizen Team Meggy – Poo “Age 8” Daddy “Age 32” (Ya - right?)
  • 5. The Project - Meggy’s Bedroom
  • 7. IF YOU DARE !!!!!! Undies?? Pee-eww! ??? Socks!! I think Something Just Moved
  • 8. 1. Improve Safety for all Pip Squeaks and Stuffed Animals 1. Improve Cleanliness and Odor by locating Hidden Gems like socks and undies from under bed 2. Increase Play Space through Kaizen or Continuous Improvement (5-S) 3. Have Fun !!! Primary Objectives:
  • 9. 1. Increase Play Time Activity Efficiency by 50% (PTAE) 2. Increase Animal Storage and Floor Space for Somersaults 3. Decrease Travel Time between Games – allowing Multi- Game application 4. Improve Overall Process Flow throughout Bedroom Area Bedroom Operations Objectives:
  • 10. What Does 50% Mean to Increased Playtime? 0 5 10 15 20 TARGET 15 Games / Activities an evening 1820 More Games / Activities per Year 10 Games /Activities an Evening = 35 More Games / Activities per Week 5 More Games / Activities per Day X CURRENT
  • 11. Step #1 “Preliminary Planning Session” • Discuss Strategy and Agree on a Plan • Secure Team Consensus • Brainstorm Initial Ideas •Plan it out •REST UP for the Big Day ZZZZ – my butt sure is itchy!!! ZZZZ HMM- What to do???
  • 12. Step #2 “Get Organized -5-S Area”
  • 13. Sort Go through Play areas and remove non required materials (desks, bottles, papers, garbage, etc.)
  • 14. Stabilize (Set in Order) •Go through items that “ONLY” need to come back into room
  • 15. Shine • Clean , Clean , Clean Before After
  • 16. Standardize • Label and Organize Products like CD’s, crafts, tapes and beads • Find location best suited for equipment (TV’s, Drawer units)
  • 17. Sustain • Implement Visual Audit System Simply Take a Look0 00 0 vs. Actual !! Audit !
  • 18. Step #3 Value Graphing our Process • “Don’t Do’s” • “Strategic” • “Gems • “Quick Hits” • Classify the issues/opportunities by identifying
  • 19. Step #4 “Actual Event” • Work as a Team to Implement all ideas together – two heads are better then one
  • 20. Step #5 “Cause and Effect Analysis • Project Presentation of the “BEFORE” and “AFTER” condition including the Benefits gained from each of the Initiatives.
  • 21. Floor Area BENEFITS : Yes – there is carpet under all that stuff- “feels good on the feet” Clothes and toys in the main walk way, what’s clean and what’s dirty ? “Mom will wash it either way!”
  • 22. Space Utilization and Safety Concerns BENEFITS : No more TV or bulky Drawer in the way of the door – improved Play Space and Flexibility Blocked Doorway - too much stuff and a potential safety concern
  • 23. Flow and Visual Opportunities BENEFITS : Better Flow and Visuals makes for A HAPPY CAMPER No Flow or Visual understanding of what is where and why? Help I’m Lost My Own Chair
  • 24. Sleeping Area Where’s the bed ?????? BENEFITS : There it is and you can actually use it to sleep on
  • 25. Desk Layout and Organization Under utilized space due location in room and stuff on desk BENEFITS : Desk is in an easier place to maintain, keep clean and functional – still needs some work!!
  • 26. Closet Area Unfinished look, floor space not being utilized, objects not marked. BENEFITS : cleaner, brighter atmosphere, better use of floor space with drawer in closet Better Space Utilization and Poka Yoke
  • 27. Space Reduction Under utilized space due to disorganization – no play area BENEFITS : Room for Play Area with Improved storage System .
  • 28. Hallway Staging Area Fill Hallway with unwanted or not properly stored things that were in room BENEFITS : Go through Items one by one to determine “Keep, Store or Toss” Result
  • 29. Too much Stuff !!! Stuff everywhere !!!!!!!!!!!!!!!!!!!!!! BENEFITS : 5 Bags of Old Toys, 1 table and 2 Bags of Garbage
  • 30. Participant / Owner Mind Set Frustrated and Not Too Happy Looking Happier and Much Calmer GOOD TO GO !!!!
  • 31. Step #6 Initiatives / Post Blitz List - Continuous Meggy Meggy Meggy Meggy Daddy Meggy Meggy and Daddy 1. Label all cabinets. 2. Clean and sort desk area. 3. Go through closet cloths. 4. Go through drawers cloths. 5. Clean off top of closet shelf 6. Vacuum Room 7. Clean up top shelves around room
  • 32. Managing the “Left Over” Initiatives  Prioritize by Added Value – Identify a Fair Allowance Value Graph Chart Total Productive Allowance Chart
  • 33. What this means if we are successful ? • Improved playing capacities & efficiencies through improved Flow • Increased space allowing for full hand to hand combat with Dad
  • 34. Savings in Progress • Shelf Space Savings (TBD) • Floor Space Savings of 22 sq. ft. or 20% of Area • Improved Flow and Travel Time between Games / Toys (75% more efficient)
  • 35. Bottom Line !!!!! • Cleaner & more organized Bedroom • Higher efficiencies & reduced play “down time” • Meet & exceed Parents demands.
  • 36. Last Step  Step #7 – Reap Your Rewards !!!!
  • 37. Time to party after a hard days Blitz! MMMM – Tastes Good !!! No Pip Squeaks or Stuffed Animals where endangered in the making of this Power Point!

Editor's Notes

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