The document discusses corrosion monitoring and mitigation strategies for oil and gas infrastructure to enhance asset integrity. It covers asset life cycles, factors influencing asset integrity like design, materials, and corrosion. It discusses corrosion prediction models and operational integrity controls like inhibitor control and cleaning. Online sampling strategies are proposed to monitor corrosion and material degradation over time through samples like corrosion coupons. Failure assessment diagrams are presented to evaluate material properties and crack behavior in relation to fracture.
Corrosion monitoring in petroleum refineriesK R SONI
In petroleum refineries, corrosion of equipment takes place all through its operating life. It is essential to monitor the corrosion damage so that timely corrective actions like maintenance / repairs / rehabilitation of equipment can be undertaken before it causes unsafe plant operations.
The techniques employed for systematic corrosion monitoring of refinery equipment have been described in this presentation.
An Aid to Support Root-Cause Investigation - Internal Corrosion Pipeline FailureDavid Richardson
The template provides guidance for teams involved in investigating wet-gas pipeline failures attributed to internal corrosion.
The method is designed to:
1. support thorough investigation of the corrosive environment to which the pipeline was exposed; over the entire operating life;
2. investigate why the mitigation program was not properly aligned with the actual corrosive conditions within the pipeline, and why the mitigation program failed to be correctly adjusted to correspond with changes to the corrosive environment, over time; and,
3. establish why the pipeline inspection and monitoring strategy did not find the corrosion damage prior to failure.
The template offers guidance for identification of causal issues as an aid to prevent future failures. The investigation causes the team to consider all potential causal factors, and to document their findings accordingly.
Corrosion monitoring in petroleum refineriesK R SONI
In petroleum refineries, corrosion of equipment takes place all through its operating life. It is essential to monitor the corrosion damage so that timely corrective actions like maintenance / repairs / rehabilitation of equipment can be undertaken before it causes unsafe plant operations.
The techniques employed for systematic corrosion monitoring of refinery equipment have been described in this presentation.
An Aid to Support Root-Cause Investigation - Internal Corrosion Pipeline FailureDavid Richardson
The template provides guidance for teams involved in investigating wet-gas pipeline failures attributed to internal corrosion.
The method is designed to:
1. support thorough investigation of the corrosive environment to which the pipeline was exposed; over the entire operating life;
2. investigate why the mitigation program was not properly aligned with the actual corrosive conditions within the pipeline, and why the mitigation program failed to be correctly adjusted to correspond with changes to the corrosive environment, over time; and,
3. establish why the pipeline inspection and monitoring strategy did not find the corrosion damage prior to failure.
The template offers guidance for identification of causal issues as an aid to prevent future failures. The investigation causes the team to consider all potential causal factors, and to document their findings accordingly.
This presentation provide you basic of corrosion rate and its acceptable criteria under different circumstances. Moreover, it also contains information about corrosion penetration rate(CPR).
Experimental Investigation of Process Parameters on Inconel 925 for EDM Proce...Vishal Kumar Jaiswal
Experimental Investigation of Process Parameters on Inconel 925 for EDM Process by using Taguchi Method
Research Paper Published by:
Vishal Kumar Jaiswal
M.Tech (Production and Industrial Engineering)
Paper Source:
http://www.ijsrd.com/articles/IJSRDV6I50198.pdf
http://ijsrd.com/Article.php?manuscript=IJSRDV6I50198
This short presentation aims to give you some general insight on CoreDux's capacities as Original Design Manufacturer. With our engineering capabilities and manufacturing technologies, we deliver exactly what you need.
This presentation provide you basic of corrosion rate and its acceptable criteria under different circumstances. Moreover, it also contains information about corrosion penetration rate(CPR).
Experimental Investigation of Process Parameters on Inconel 925 for EDM Proce...Vishal Kumar Jaiswal
Experimental Investigation of Process Parameters on Inconel 925 for EDM Process by using Taguchi Method
Research Paper Published by:
Vishal Kumar Jaiswal
M.Tech (Production and Industrial Engineering)
Paper Source:
http://www.ijsrd.com/articles/IJSRDV6I50198.pdf
http://ijsrd.com/Article.php?manuscript=IJSRDV6I50198
This short presentation aims to give you some general insight on CoreDux's capacities as Original Design Manufacturer. With our engineering capabilities and manufacturing technologies, we deliver exactly what you need.
Detail proposal of project including activities such as Deliverables, Scope, Resources, Proposed Approach, Scheduling in Microsoft Project, Costs, Potential Problems, Critical Path Analysis, Linear Responsibility Chart, Evaluation Methods and Budget.
DESING OF MOULD TOOL & COOLING CHANNEL OPTIMIZATION OF INDUSTRIAL HELMETIjripublishers Ijri
A Plastic Material Is Any of A Wide Range of Synthetic Or Semi-Synthetic Organic Solids That Are Moldable. Plastics
Are Typically Organic Polymers Of High Molecular Mass, But They Often Contain Other Substances. They Are Usually
Synthetic, Most Commonly Derived From Petrochemicals, But Many Are Partially Natural.
Molding Is The Process of Manufacturing By Shaping Liquid Or Pliable Raw Material Using A Rigid Frame Called A Mold
Or Matrix. This It May Have Been Made Using A Pattern Or Model of The Final Object.
As the oil and gas market moves towards new corrosion-resistant materials and alloys, specifying products has become increasingly complex.
When no single material performs well in every application, how can specifiers determine the best fit for a project? And what can be done to predict the expected service life of a component?
This technical seminar, run by Parker on its stand at the major oil and gas event Offshore Europe 2017, looks at:
• Common types of corrosion and their triggers
• Key factors to consider when selecting materials for a project
• Different manufacturer perspectives and the science behind their arguments
• Risks associated with mixing dissimilar materials.
About Clara Moyanno: As an innovation engineer and expert metallurgist working across the globe, Ms. Moyanno, innovation engineer with Parker Hannifin, deals with all sorts of challenges. She is often involved in discussions on materials selection, including advice to oil and gas producers working on new platforms around the world.
Clara specializes in areas such as tackling corrosion, and materials selection for design specifications. She also advises on quality certifications and regulations around the manufacturing of metals.
Learn more http://parker.com/ipd
Bodycote coatings are used extensively in the Oil & Gas Industry. The centre schematic shows the types of components and where they're located within the industry structure.
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Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
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Every time when lecturers/professors need to conduct examinations they have to sit down think about the questions and then create a whole new set of questions for each and every exam. In some cases the professor may want to give an open book online exam that is the student can take the exam any time anywhere, but the student might have to answer the questions in a limited time period. The professor may want to change the sequence of questions for every student. The problem that a student has is whenever a date for the exam is declared the student has to take it and there is no way he can take it at some other time. This project will create an interface for the examiner to create and store questions in a repository. It will also create an interface for the student to take examinations at his convenience and the questions and/or exams may be timed. Thereby creating an application which can be used by examiners and examinee’s simultaneously.
Examination System is very useful for Teachers/Professors. As in the teaching profession, you are responsible for writing question papers. In the conventional method, you write the question paper on paper, keep question papers separate from answers and all this information you have to keep in a locker to avoid unauthorized access. Using the Examination System you can create a question paper and everything will be written to a single exam file in encrypted format. You can set the General and Administrator password to avoid unauthorized access to your question paper. Every time you start the examination, the program shuffles all the questions and selects them randomly from the database, which reduces the chances of memorizing the questions.
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Heap sort is a comparison-based sorting technique based on Binary Heap data structure. It is similar to the selection sort where we first find the minimum element and place the minimum element at the beginning. Repeat the same process for the remaining elements.
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Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
6th International Conference on Machine Learning & Applications (CMLA 2024)ClaraZara1
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This presentation explores the concept of inductive bias in machine learning. It explains how algorithms come with built-in assumptions and preferences that guide the learning process. You'll learn about the different types of inductive bias and how they can impact the performance and generalizability of machine learning models.
The presentation also covers the positive and negative aspects of inductive bias, along with strategies for mitigating potential drawbacks. We'll explore examples of how bias manifests in algorithms like neural networks and decision trees.
By understanding inductive bias, you can gain valuable insights into how machine learning models work and make informed decisions when building and deploying them.
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Three-day training on academic research focuses on analytical tools at United Technical College, supported by the University Grant Commission, Nepal. 24-26 May 2024
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Water Industry Process Automation and Control Monthly - May 2024.pdf
Nace workshop 2017
1. CORROSION MONITORING AND MITIGATION
TO ENHANCETHE FACILITY INTEGRITY
IN OIL AND GAS INDUSTRY
Ir.Waldemar Husada MSc.
2. PRESENTATION OUTLINE
• Introduction
• Asset Life Cycle
• Asset Integrity Factors
• Material/Corrosion Design Control
• Operational Integrity Control for Asset Life Extension
• Online Sampling Control Design Strategy
• BS7910 Failure Assessment Diagram
3. INTRODUCTION
Mr. Waldemar Husada started his career as a piping and
mechanical equipment engineer for Floating Production Unit
Projects in GUSTO (currently SBM). Afterwards, years in
FLUOR added an experience onshore Petrochemical Project in
Saudi Arabia. He continued his offshore engineering career path
with INTECSEA and GDF Suez E&P. In 2013, he started his
career as an independent consultant for various companies .
Besides his professional engineer careers, Mr. Waldemar Husada is also dedicated his life as
lecturer for different international institutions. .
During his career, Mr. Waldemar Husada has gained hand-on engineering, construction and
operation experiences in various FPSO’s, SPAR’s, Subsea Pipelines, Platforms and
Polypropylene projects. Operating as independent consultant in various oil and gas blocks
and his expertise are in the areas of upstream oil & gas, (green) energy and chemical
technology solutions. .
Mr. Waldemar Husada now focuses on company’s technology, project management and new
business line development, and provides advise as a independent consultant to various
companies.
Mr. Waldemar Husada graduated from Technical University of Delft with a Master of Science
Degree in Mechanical Engineering, majoring in Process Equipment.
7. (Material) Design (Control)
Corrosion Prediction Model
Internal corrosion occurs mainly by:
Water and a corrosion agent.
Hydrocarbon contaminants (corrosion
agent):
O2, CO2, H2S, or Chlorides.
Internal corrosion is a function of:
Concentration and Combinations. The prediction Model for Internal
Corrosion Rate:
Waard – Milliams Model
Norsok M506 Model
Other parameters of influence are:
Pressures, Temperatures.
Dimension Shape Erosion Corrosion
10. Operational Integrity Control
• Inhibitor Control (Flow & Material)
• Operational Cleaning (Flow & Material)
• WT and Corrosion Measurement (Material)
11. Operational Integrity Control
Compatibility with:
• Hydrate Inhibitor;
• Demulsifier;
• Scales Inhibitor;
• Oxygen Scavengers;
• Biocides.
• Corrosion (Defect)
Inhibitor
Frequent operational
cleaning for:
• Water swabbing
• Batch inhibitor
• Cleaning and
removal of debris
(either mechanically of
chemically)
Operational
Cleaning
Inhibitor Control Operational
Material
Inspection
•Measure the
Corrosion Growth
by coupon and / or
ER Probe
•Measure the WT
reduction and metal
anomaly to ensure
material integrity by
UT
12. (Material) Design (Control)
Material Specification
• Project definition
• Scope
• Referenced documents (codes, project specifications)
• Definitions
• Manufacturing procedures
• Chemical composition
• Corrosion resistant
• Mechanical properties
• Weldability (and NDT acceptance)
• Mill pressure test
• Dimensional tolerances
• Residual Magnetism
• Marking
• Quality control
• Inspection and test
• Handling
• Documentation
13. ONLINE SAMPLING STRATEGY
DESIGN
• Conceptual samples design
• Field operation data survey
• Detailed design assessment facilities
• Development of a monitoring system
• Development of operational monitoring strategies
14. STRESS STRAIN CURVE RELATION
TO FRACTURE FAILURE PROCESS
• Deformation
• Fracture process
19. ONLINE MONITORING CONTROL
• Online Condition Monitoring (Flow Transmitter,
Pressure Transmitter,Temperature Transmitter,
Chemical composition sample)
• Custom Made Sampling Strategy
• Corrosion Coupon
• CEM
20. THE GOAL OF ONLINE SAMPLING
MONITOR
• The design of tailor made coupon online sampling will enable to
monitor the major material degradation behaviour due to internal
condition and corrosion in the particular relevant oil/gas field asset.
• The data results describe the effect of temperature, pressure, water
concentration, H2S and CO2 partial pressure, and other field flow
composition to the corrosion growth behaviour and the material
properties degradation model related to the asset integrity character.
• The method will ensure the accuracy of the model to guaranty the
asset integrity character prediction related to the oil/gas development
condition in the field and the future engineering design method.
• The design of tailor made coupon will ensure that the asset integrity
assessment will be performed in cost effective manner.
22. RELEVANT MATERIAL PROPERTY
RELATED TO CRACK BEHAVIOUR
• Toughness (fracture resistance) property
• Material CTOD (CrackTip Opening Displacement) or J
• Material Stress Intensity (Kmat)
23. STATIC AND DYNAMIC MODEL
Project No. 31045301 Pipe Grade
Project Name SP12-Sealines & SPM
Client Name IOEC Analysis 2B
Case Description Operational Design
Calculation Number X=1.4, CTOD=0.339 Program Calculations Find Life
Environment of Pipe Marine
Cathodic Protection User Defined Number of Data Sets 3
Solution Type Plane Strain
Additional bending stresses considered primary Yes Outside Diameter 813 mm
σref calculated using Eqn. P.4
X65
Failure Assessment Diagram and Crack Growth
0
0.2
0.4
0.6
0.8
1
0 0.2 0.4 0.6 0.8 1
Lr
rootδr
FAD Deep 1 Tip 1 Deep 2 Tip 2 Deep 3 Tip 3
Deep 4 Tip 4 Deep 5 Tip 5 Deep 6 Tip 6 Deep 7
Tip 7 Deep 8 Tip 8 Deep 9 Tip 9 Deep 10 Tip 10
Project No. 31045301 Pipe Grade
Project Name SP12-Sealines & SPM
Client Name NIOC Analysis 2B
Case Description Operational Design
Calculation Number X=1.4, CTOD=0.339 Program Calculations Find Life
Environment of Pipe Marine
Cathodic Protection User Defined Number of Data Sets 3
Solution Type Plane Strain
Additional bending stresses considered primary Yes Outside Diameter 813 mm
σref calculated using Eqn. P.4
X65
Failure Assessment Diagram and Crack Growth
0
0.2
0.4
0.6
0.8
1
0 0.2 0.4 0.6 0.8 1
Lr
rootδr
FAD Deep 1 Tip 1 Deep 2 Tip 2 Deep 3 Tip 3
Deep 4 Tip 4 Deep 5 Tip 5 Deep 6 Tip 6 Deep 7
Tip 7 Deep 8 Tip 8 Deep 9 Tip 9 Deep 10 Tip 10