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INDIA ANCH PRODUCT GUIDE FINAL 050314ramset

This document provides information on Construction Systems India's Structaset 402 structural chemical anchoring product. It includes: - Details on Structaset 402's features such as extended working time for hot climates and suitability for dry, damp, wet or flooded holes. - Applications like post-installing reinforcing bar, starter bars, and threaded studs. - Technical properties including heat distortion temperature, hardness, tensile and compressive strength. - Installation instructions and indicative working load charts for different sized anchor studs and reinforcing bar in solid concrete.

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CONSTRUCTION SYSTEMS INDIA CONSTRUCTION SYSTEMS INTERNATIONAL Anchoring Product Guide
CONSTRUCTION SYSTEMS INDIA Reo502™ Specification Chemical Anchoring 2 Company Profile ITW Construction Systems is a Fortune 150 diversified manufacturing company that was founded on innovation and expanded on the strength of its customer commitment. For over 100 years, ITW employees have kept an entrepreneurial spirit alive that is firmly focused on its customers. ITW Construction Systems, India has its Head Office in Hyderabad with sales offices in Delhi and Vadodra and warehouse facilities in Chennai and Hyderabad. Our team of professionals is well supported by ITW technical experts worldwide. Masters of concrete technology ITW expertise in concrete technology includes systems for chemical and mechanical anchoring, drilling, diamond coring, construction chemicals, as well as direct fixing into concrete and steel. Our areas of speciality include: Cracked and non-cracked concrete anchoring systems tested to and compliant with International standards, front to back of project enginnering design and specification services. Designed and engineered to work ITW minimise design risk and maximize project performance by developing and manufacturing a significant portion of its anchoring systems. Our dedicated approach to product development and manufacturing has resulted in production efficiencies, greater flexibility, the ability to quickly adapt products to project needs and to deliver to the customer in full on time Anchoring design services ITW provides assistance for qualified design professionals to choose a suitable anchoring solution which meets a project specific set of design inputs such as: Design tools for anchor layouts and calculating performance in grouped anchor configurations, tailored outcomes to suit project specific anchoring and perfomance criteria. ITW is a quality endorsed company. Quality construction brands Self drilling screws and fasteners Performance Engineered anchoring, drilling and fixing systems International approved anchoring, drilling and fixing systems Lifting, reinforcing, fastening and propping solutions for precast concrete and on site tilt up construction. Industrial concrete flooring and pavement construction systems specialist Expansion joint solutions for civil and architectural construction projects
CONSTRUCTION SYSTEMS INDIA3 Contents Page Chemical Anchoring SpecificationAnchoring- REO502™ 4-5 StructuralAnchoring- Structaset402™ 6-7 GeneralPurposeAnchoring- ChemSet102™ 8-9 ChemicalCapsules Maxima 10-11 Accessories- ThreadedStudsandInstallationProducts 12-13 Mechanical Anchoring HeavyDuty- TrigaZ™,FixZ™,Fix3™,FixII™ 14-21 MediumDuty- DynaSet™,GripL™, 22-23 LightDuty- UDZ6™,Prolong™, 24-27 Screw-in Anchoring MediumDuty- AnkaScrew™ &AnkaScrew™Rod 28-29 Gas Fixing Systems GasTools&Consumables TrakFast™800&HCGasPins 30-31 TrakFast™TF1200&TF1200GasPins 32-33 InsulFast™GT3&InsulationFixings 34-35 CableMaster™800&Consumables (DataClip™,ClipElec,CTClip™,CatenaryWireBracket, EClip™, StrapandPlateWasher) 36-44 Drilling & Chiseling BatteryTools- 18VDrillDriver,18VImpactDriver, 46-47 CordedDrills- DynaDrill™522,DynaDrill™533 48-49 Carbide&Chisels- R3PlusSDSCarbidedrillbits,R3PlusSDSChisels 50
CONSTRUCTION SYSTEMS INDIA4 Reo502™ Specification Chemical Anchoring Features & Benefits • Extended working time for hot climates and deep embedments. • Sag resistant formula for horizontal and over head holes • Bonds to carbide and diamond core drilled holes • For Grade 500 reinforcing bar • Excellent electrical insulation properties • Dry, wet, flooded** and underwater** holes • Green building and VOC compliant • Same day loading of anchors • Low odour Description Extra heavy duty anchoring of reinforcing bar and threaded studs into solid concrete and stone.Two-component, high strength non shrink bond epoxy adhesive specially designed for structural connections, such as reinforcing bar. Suitable for dry, damp, wet and flooded holes. Extended working time for hot climates. Engineered for structural reinforcing bar connections in slabs, columns, beams and walls, structural steel columns, raker angles, seating. Trades & Applications Concreter Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Formworker Bricklayer Fitter Post-installing reinforcing bar 4 4 4 4 Starter bars 4 4 4 4 4 Threaded studs 4 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Diamond Motor Diamond Core Drill Bits VOC Compliant Dispensing Tool Wet/Dry Vacuum Hole Cleaning Brushes Hole Cleaning Pump Robust, puncture proof packaging Translucent cartridge to see remaining contents Typical Properties Properties Typical Value Appearance Part A: White Part B: Black Mixed: Light Grey Density 1.28 kg /litre @ 20°C Heat Distortion Temperature Approx 80°C Hardness > Shore D 80 Compressive Strength (ASTM D695) 105 MPa Compressive E Modules (ASTM D695) 5 GN/m2 Tensile Strength (ASTM D638) 23.5 N/m2 Tensile Elongation at break (ASTM D638) 5.9% Tensile Modulus (ASTM D638) 5.5 GN/m2 Flexural Strength (ASTM D790) 45 N/m2 Service Temperature Limits -40°C to 80°C Chemical Resistance See Technical Data Sheet Substrates Solid Concrete Dielectric constant 3.95 Conductivity 8 x 10-11 ohmS/m PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Hot dipped Galvanised Stainless Steel ETA Option 1 (pending) Cracked Concrete Fire tested TR020 ETA European Technical Approval Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Zinc Plated
CONSTRUCTION SYSTEMS INDIA5 Reo502™ Specification Chemical Anchoring Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, brush only remove water and slurry with wet/dry vacuum) 3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of adhesive to waste until colour is light grey with no streaks 4. Insert tip of nozzle to bottom of hole and dispense adhesive 5. Fill hole to about 2/3 full 6. Insert threaded stud or reinforcing bar with rotating motion to release trapped air 7. Wait until adhesive has fully cured before loading (see Time chart below) 8. Clean up with acetone Reo 502™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 10 35 50 6.3 4.4 M10 12 90 20 40 60 10.3 7.1 M12 14 110 40 50 75 15.3 10.5 M16 18 125 95 65 100 29.4 19.9 M20 24 150 180 80 120 37.9 29.9 M20 24 170 180 80 120 43.0 29.9 M24 26 160 315 100 145 40.9 43.3 M24 26 210 315 100 145 53.6 43.3 M30 32 270 600 120 180 72.4 90.4+ M36 38 330 1050 145 220 101.5 131.7+ Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance + M30 and M36 steel shear values are for Grade 8.8 carbon steel. All other values are for Grade 5.8 carbon steel. **For water saturated or under water holes, reduced tensile load capacity applies. For load capacity data according to ETA standards consult ETA reports Reo 502™ - Indicative Working Loads in 32 MPa Concrete with Post installed Reinforcing Bar Thread Size Drilled size (mm) Min Hole Depth (mm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* Grade 500 N10 14 90 40 60 10.4 9.7 N12 16 110 50 70 15.2 14.0 N16 20 125 65 100 23.1 24.9 N20 25 150 80 120 34.7 38.9 N24 30 160 100 145 44.4 56 N24 30 210 100 145 58.2 56 N32 40 255 130 195 94.3 99.7 N32 40 300 130 195 110.9 99.7 Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded Yes Drill Bit Type Carbide Yes Diamond Core Yes Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes Reo 502™ Anchoring Adhesive Description Part No Box Quantity Reo 502™ (600 ml) + 1 Nozzle REO502M600 12 Reo 502™ (400 ml) + 1 Nozzle REO502M400 12 Dispensing Tool (600ml 1:1 ) CD60011 1 Dispensing Tool (400ml 1:1 ) CD40011 1 For installation accessories see page 12-13 Working and Loading Time Substrate Temperature (°C) Gel Time (min) Cure Time (hours) 10 - 15 20 12 15 - 20 15 8 20 - 25 11 7 25 - 30 8 6 30 - 35 6 5 35 - 40 4 4 40 - 45 3 3 Recommended Installation Temperatures Minimum Maximum Substrate 10°C 45°C Adhesive 20°C 45°C Application test on-site before use is recomended. Consult technical data reports before commencing use. Refer to Technical Data Sheet and MSDS. For precautions and further detailed installation instructions
CONSTRUCTION SYSTEMS INDIA6 Sructaset 402™ Structural Chemical Anchoring Features & Benefits • Extended working time for hot climates • Sag resistant formula for horizontal and over head holes • For Grade 500 reinforcing bar • Rated for sustained loading • Green building and VOC compliant • Same day loading of anchors • Low odour Description Structaset 402 is a Vinyl Ester adhesive for heavy duty anchoring of reinforcing bar and threaded studs into solid concrete. Designed for structural steel connections, road stitching, seating and hand rails, starter bars and barriers. Extended working time for hot climates. Suitable for dry, damp, wet and flooded holes. Vertical, overhead and horizontal anchoring applications. Trades & Applications Concreter Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Formworker Bricklayer Fitter Post-installing reinforcing bar 4 4 4 4 Starter bars 4 4 4 4 4 Threaded studs 4 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Impact Driver Wet/Dry Vacuum VOC Compliant Hole Cleaning Brushes Hole Cleaning Pump Dispensing Tool Robust, puncture proof packaging Translucent cartridge to see remaining contents Typical Properties Properties Typical Value Appearance Part A: White Part B: Black Mixed: Light Grey Density 1.67 kg /litre @ 20°C Heat Distortion Temperature Approx 80°C Hardness > Shore D 80 Compressive Strength (ASTM D695) 77.8 MPa Compressive E Modules (ASTM D695) 5 GN/m2 Tensile Strength (ASTM D638) 15.2 MPa Tensile Elongation at break (ASTM D638) 5.9% Tensile Modulus (ASTM D638) 5.5 GN/m2 Flexural Strength (ASTM D790) 29 MPa Service Temperature Limits -40°C to 80°C Chemical Resistance See Technical Data Sheet Substrates Solid Concrete PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Hot dipped Galvanised Stainless Steel ETA Option 7 TR029 ETA Option 1 (pending) Cracked Concrete Fire tested TR020 ETA European Technical Approval ETA European Technical Approval Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Zinc Plated
CONSTRUCTION SYSTEMS INDIA7 Structaset 402™ Structural Chemical Anchoring Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, brush only remove water and slurry with wet/dry vacuum) 3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of adhesive to waste until colour is light grey with no streaks 4. Insert tip of nozzle to bottom of hole and dispense adhesive 5. Fill hole to about 2/3 full 6. Insert threaded stud or reinforcing bar with rotating motion to release trapped air 7. Wait until adhesive has fully cured before loading (see Time chart below) 8. Clean up with acetone Structaset 402™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Max Fixture thickness (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 15 10 35 50 6.5 4.4 M10 12 90 25 20 40 60 9.0 7.1 M12 14 110 30 40 50 70 13.1 10.5 M16 18 125 40 95 65 100 18.8 19.9 M20 24 150 75 180 80 120 26.7 30 M20 24 170 75 180 80 120 30.3 30 M24 26 160 105 315 100 145 32.2 43.4 M24 26 210 105 315 100 145 42.2 43.4 Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance All values are for Grade 5.8 carbon steel. ** reduced load factor applies For load capacity data according to ETA standards consult ETA reports Structaset 402™ - Indicative Working Loads in 32 MPa Concrete with Reinforcing Bar Thread Size Drilled size (mm) Min Hole Depth (mm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* Grade 500 N10 14 90 40 60 5.8 9.7 N12 16 110 50 70 8.5 14.0 N16 20 125 65 100 12.3 24.9 N20 25 150 80 120 19.4 38.9 N24 30 160 100 145 24.8 56 N24 30 210 100 145 32.5 56 N32 40 255 130 195 52.7 99.7 N32 40 300 130 195 62 99.7 Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded** Yes Drill Bit Type Carbide Yes Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes* Structaset 402™ Anchoring Adhesive Description Part No Box Quantity Structaset 402 (350 ml) + 1 Nozzle S402M350 12 Dispensing Tool (350ml 10:1 ) CD350101 1 For installation accessories see page 12-13 Working and Loading Time Substrate Temperature (°C) Gel Time (min) Cure Time (hours) 10 - 15 20 12 15 - 20 15 5 20 - 25 10 145 mins 25 - 30 7.5 85 mins 30 - 35 5 50 mins 35 - 40 3.5 40 mins 40 - 45 2 40 mins Recommended Installation Temperatures Minimum Maximum Substrate 10°C 45°C Adhesive 20°C 45°C Refer to Technical Data Sheet and MSDS. For precautions and further detailed installation instructions Application test on-site before use is recomended. Consult technical data reports before commencing use.
CONSTRUCTION SYSTEMS INDIA8 ChemSet 102™ General Purpose Chemical Anchor Typical Properties Properties Typical Value Appearance Part A: Cream Part B: Black Mixed: Grey Density 1.69 kg /litre @ 20°C Heat Distortion Temperature Approx. 80°C Hardness > Shore D 80 Compressive Strength (AS1012.9) 70 MPa Service Temperature Limits -10°C to 80°C Substrates Solid Concrete, Solid Stone (Proof loading recommended), Solid Brick, Hollow Concrete Block, Hollow Brick Description Fast cure, medium duty anchoring of threaded studs and reinforcing bar into solid concrete, stone, hollow brick and hollow concrete block. Versatile, multi-purpose two part polyester anchoring system.  Use in standard silicone caulking gun. Suitable for general purpose anchoring such as Steel fencing, gates, brackets, hinges, guard rails, hand rails Features & Benefits • Extended working time in hot weather • Sag resistant formula for horizontal holes and overhead applications • Low odour • Solid and hollow substrates • Easy dispensing • Fits standard silicone caulking gun • Dry, wet or flooded holes • Green building and VOC compliant • Same day loading of anchors Trades & Applications Concreter Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Formworker Bricklayer Fitter Seating Contractor Threaded Studs 4 4 4 4 4 Rod Bars 4 4 4 4 4 Hollow Masonry Sleeves 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Impact Wrench Wet/Dry Vacuum Hole Cleaning Brushes Hole Cleaning Pump Standard Cartridge Dispensing Tool PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant ETA Option 7 TR029 VOC Compliant Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Hot dipped Galvanised Stainless Steel Zinc Plated ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA9 ChemSet 102™ General Purpose Chemical Anchor Recommended Installation Temperatures Minimum Maximum Substrate 10°C 45°C Adhesive 10°C 45°C Working and Loading Time Substrate Temperature (°C) Working Time (min) Cure / Loading Time (min) 45 2.5 12 40-44 3.5 35 35-39 5.0 40 30-34 7.5 50 25-29 10 85 20-24 15 145 Chemset 102™ Anchoring Adhesive Description Part No Box Quantity Cartridge (300 ml) + 2 Nozzles C102300 12 Chemset 102™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Max Fixture Thickness (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 15 10 30 50 4.5 4.4 M10 12 90 25 20 40 60 6.0 7.1 M12 14 110 30 40 50 70 8.6 10.5 M16 18 125 40 95 65 100 13.5 19.9 M20 24 150 75 180 80 120 22.3 30 M20 24 170 75 180 80 120 25.2 30 M24 26 160 105 315 100 145 32.7 43.3 M24 26 210 105 315 100 145 42.9 43.3 Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance Shear values are for Grade 5.8 carbon steel. For load capacity data according to ETA standards consult ETA reports Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded Yes Drill Bit Type Carbide Yes Diamond Core No Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, remove excess water with wet/dry vacuum) 3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of adhesive to waste until colour is grey with no streaks 4. Insert tip of nozzle to bottom of hole and dispense adhesive 5. Fill hole to about 2/3 full 6. Insert threaded stud or reinforcing bar with rotating motion to release trapped air 7. Wait until adhesive has fully cured before loading (see Working / Loading Time chart below) 8. Clean up with acetone Note: For hollow brick and block installations, perforated nylon or metal mesh sleave accessories must be used in conjunction with chemical anchor. Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 For installation accessories see page 12-13 Application test on-site before use is recomended. Consult technical data reports before commencing use.
CONSTRUCTION SYSTEMS INDIA10 Maxima™ Chemical Capsule Anchor Typical Properties Properties Typical Value Appearance Part A: Clear Honey Part B: White Powder Mixed: Dark Grey Service Temperature Limits -23°C to 60°C Substrates Solid Concrete, Solis Stone (Proof loading recommended), Solid Brick Features & Benefits • Non-drip formula for horizontal holes and overhead applications • Glass becomes part of the aggregate • No applicator tool required • Strong bond for extra security • No mixing, no waste • One capsule per fixing • Use underwater Description Fast cure, extra heavy duty anchoring of threaded studs into solid concrete and stone. For small jobs with few fixings. One capsule for one hole - no mixing, no mess, no waste. Carbide, diamond drilled holes, Dry, wet or underwater holes. Suitable for installation of Balustrade posts, fencing, sheds, structural steel columns, hand rails, seating, machinery hold down. Trades & Applications Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Fitter Seating Contractor Threaded Studs 4 4 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Diamond Motor Diamond Core Drill Bits Impact Driver Wet/Dry Vacuum Hole Cleaning Brushes Hole Cleaning Pump VOC Compliant PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant ETA Option 7 Hot dipped Galvanised Stainless Steel Zinc Plated ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA11 Maxima™ Chemical Capsule Anchor Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded Yes Drill Bit Type Carbide Yes Diamond Core Yes Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes Working and Loading Time Substrate Temperature (°C) Gel Time (min) Cure / Loading Time (min) Dry Damp or Wet ≥ 20 15 20 40 10 to 20 25 30 60 0 to 10 45 60 120 -5 to 0 60 5 hours 10 hours Recommended Installation Temperatures Minimum Maximum Substrate -5°C 43°C Adhesive -5°C 43°C ChemSet™ Maxima™ Anchoring Capsule Description Part No Box Quantity ChemSet™ Maxima™ Capsule M8 CHEM08 10 ChemSet™ Maxima™ Capsule M10 CHEM10 10 ChemSet™ Maxima™ Capsule M12 CHEM12 10 ChemSet™ Maxima™ Capsule M16 CHEM16 10 ChemSet™ Maxima™ Capsule M20 CHEM2024 6 ChemSet™ Maxima™ Capsule M24 CHEM2024 6 ChemSet™ Maxima™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 10 35 50 6.5 4.4 M10 12 90 20 40 60 10.3 7.1 M12 14 110 40 50 75 15.3 10.5 M16 18 125 95 65 100 22.3 19.9 M20 24 150 180 80 120 35.7 29.9 M20 24 **170 180 80 120 40.5 29.9 M24 26 160 315 100 145 41.3 43.3 M24 26 **210 315 100 145 54.2 43.3 Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance Shear values are for Grade 5.8 carbon steel. ** Note: To acheive these non standard effective depths use an additional CHEM08 Maxima Capsule per hole. For load capacity data according to ETA standards consult ETA reports Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, brush only) 3. Insert capsule into hole 4. Fit socket into drill and use to rotate and drive a ChemSet™ Anchor Stud into the hole 5. The stud rotation will mix the capsule contents 6. Wait until adhesive has fully cured before loading (see Loading Time chart below) Refer to Technical Data Sheet and MSDS for precautions and further detailed installation instructions Description Part No Box Quantity Hole Cleaning Pump HCP 1 Hole Cleaning Pump High Volume HCPHV 1 Hole Cleaning Brush 13 mm HCBT13 1 Hole Cleaning Brush 20 mm HCBT20 1 Hole Cleaning Brush 26 mm HCBT26 1 Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 Application test on-site before use is recomended. Consult technical data reports before commencing use.
CONSTRUCTION SYSTEMS INDIA12 Chemical Anchor Consumables Description ChemSet™ Anchoring Studs are made from Grade 5.8 carbon steel to maximise adhesive tensile capacities and provide higher shear capacities than regular Grade 4.6 grade studs. Stainless Steel ChemSet™ Anchor Studs are high corrosion resistant AISI 316 (A4). Features and Benefits • High Performance Grade 5.8 Carbon Steel • Zinc Plated for indoor or dry climates • Hot dip galvanised to AS1650 and AS1214 • Hot dip galvanised to 42 micron for exterior applications • High Performance AISI316 Stainless Steel for Coastal Applications • Pre-cut to standard chemical anchoring lengths • Supplied with nuts and washers • Depth set mark to ensure correct embedment • Reliable external hex drive for installing capsules • Ramset™ Quality ChemSet™ Anchor Studs - Typical Properties See working loads of each anchoring adhesive in previous pages Thread Size Overall Length, L (mm) Drill bit Diameter (mm) Min hole depth (mm) Effective Length, Le (mm) Max Fixture Thickness, t (mm) Yield Strength, fy (MPa) Carbon Steel UTS, fu (MPa) Yield Strength, fy (MPa) Stainless Steel UTS, fu (MPa) Section Modulus, Z (mm3) M8 110 10 80 95 15 430 540 450 650 31.2 M10 130 12 90 115 25 430 540 450 650 62.3 M12 160 14 110 140 30 430 540 450 650 109.2 M12 180 14 110 160 50 430 540 450 650 109.2 M16 190 18 125 165 40 420 520 450 650 277.5 M20 260 24 150 225 80 420 520 450 650 540.9 M24 300 26 160 265 105 420 520 450 650 935.5 Installation See recommendations for each Chemical anchoring adhesive on previous pages. ChemSet™ Anchor Studs Description Zinc Hot Dip Galvanised Stainless Steel 316 A4 Box Quantity ChemSet™ Anchor Stud M8 x 110 CS08110 CS08110GH CS08110SS 10 ChemSet™ Anchor Stud M10 x 130 CS10130 CS10130GH CS10130SS 10 ChemSet™ Anchor Stud M12 x 160 CS12160 CS12160GH CS12160SS 10 ChemSet™ Anchor Stud M16 x 190 CS16190 CS16190GH CS16190SS 10 ChemSet™ Anchor Stud M20 x 260 CS20260 CS20260GH CS20260SS 6 ChemSet™ Anchor Stud M24 x 300 CS24300 CS24300GH CS24300SS 6 Specification Material - Bolt Carbon Steel, Stainless Steel 316 (A4) Corrosion Protection Zinc Plating, Hot Dipped Galvanising Stainless Steel 316 (A4) Head Styles Hex Nut Fixing Method Through Fixture Setting Method Chemical Anchoring Method Chemical Thread Diameters M8, M10, M12, M16, M20, M24 Anchor/Hole Diameters 10mm, 12mm, 14mm, 18mm, 24mm, 26mm Anchor Lengths 110mm, 130mm, 160mm, 190mm, 260mm, 300mm Maximum Fixture Thickness’ 15mm, 25mm, 30mm, 50mm, 40mm, 45mm, 80mm, 90mm, 105mm Substrates Concrete, Solid Brickwork Note: Some studs supplied to special order. Lead times apply.
CONSTRUCTION SYSTEMS INDIA13 Chemical Anchor Consumables Installation Accessories Hole Cleaning Pump Hole Cleaning Brushes Standard High Volume M12 M20 M26 M36 M40 HCP HCPHV HCBT13 (13x200mm) HCBT20 (20x300mm) HCBT26 (26x310mm) - - - - - HCBT201000 (20x1000mm) HCBT261000 (26x1000mm) HCBT361000 (36x1000mm) HCBT421000 (42x1000mm) - - 8 – 12 mm Dia Holes 16 – 20 mm Dia Holes 20 – 24 mm Dia Holes 32 –36 mm Dia Holes 38 – 42 mm Dia Holes Hole Cleaning Accessories Cleaning dust and debris from holes is necessary to obtain full adhesion and load capacity from Chemical Anchors. • A full range of hole cleaning accessories are available for Chemical Anchoring products • To remove dust and debris after drilling • Removing dust ensures rated load capacities are achieved Mixing Nozzles & Dispensers Always use recommended mixing nozzles for each adhesive. Using the incorrect nozzle may result in improper mixing and poor load performance. Description Part Number To Suit Length Length with Extension Pack Quantity Mixing Nozzles (Epoxy) ISNE REO502, Structaset402 255mm 440mm 5 Fast Dispensing Nozzles - Turbo ISNET REO502, Structaset402 440mm - 1 Mixing Nozzles (Polyester) ISNP Chemset102 215mm - 5 Dispensing Tool 600ml (1:1) CD60011 REO502M600 - - 1 Dispensing Tool 400ml (1:1) CD40011 REO502M400 - - 1 Dispensing Tool 350ml (10:1) CD350101 Structaset402 - - 1 Dispensing Tool 600ml (1:1) CRA REO502M600 - - 1 ISNP ISNE ISNET HCP Dispenser CD60011 Dispenser CD40011 Dispenser CD350101HCPHVHCBT13, HCBT20, HCBT26
CONSTRUCTION SYSTEMS INDIA14 Triga Z™ Specification Anchor ( Hi-Tensile ) Specification Material - Bolt Class 8.8 High Tensile Carbon Steel ( 316 (A4) Stainless Steel to special order ) Corrosion Protection Zinc Plating, Stainless Steel 316 A4 Head Styles Hex or Countersunk Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M10, M12, M16, M20 Drilled Hole Diameters 15mm,18mm, 24mm, 28mm Anchor Lengths 105mm, 120mm, 145mm, 170mm Maximum Fixture Thickness 10mm, 20mm, 25mm, 27mm, 40mm Indicative Recommended Max Tensile - refer table Loads in 20MPa Concrete* Max Shear - refer table Substrates Concrete Features & Benefits • The combination of a high tensile class 8.8 bolt with an extra thick-walled spacer allows a smaller diameter bolt to be used for easier installation while still providing both excellent tensile and shear performance. The spacer also incorporates a visual maximum fixture thickness indicator for ease of use. • The patented anti-rotation expansion sleeve is designed with sharp angled protrusions that grip the sides of the hole, preventing anchor rotation during installation. As expansion of the sleeve begins, the locking barbs also grip the sides of the hole, further embedding as expansion progresses, giving extra holding power. The sleeve pulls down during tightening ensuring excellent pressure between the fixture and the concrete. • The low profile hex or countersunk heads provide a neat finish. Related Products DynaDrill™ Carbide Drill Bits Diamond Motor High tensile class 8.8 bolt with extra thick-walled spacer and maximum fixture thickness indicator Patented anti-rotation expansion sleeve with pull-down section and locking barbs Low profile hex or Countersunk head Description The Triga Z™ Anchor is a heavy duty, torque controlled expansion anchor, with an integrated pull-down section, designed for high performance in both static and dynamic load applications, in both cracked and non-cracked concrete. The Triga Z™ Anchor is ideally suited for through fixing into concrete when security and reliability are paramount. ~ Whether a concrete element is classified as cracked or non-cracked is to be determined by a qualified structural engineer. Hole Cleaning Brush Hole Cleaning Pump PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Zinc Plated Stainless Steel ETA Option 1 Cracked Concrete Fire tested TR020 ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA15 Triga Z™ Specification Anchor ( Hi-Tensile ) Trades & Applications Steel Maintenance Plumbing Electrical Construction Elevator Fabricator Fitter Contractor Contractor Contractor Installer Anchoring structural steel columns/beams 4 Anchoring HVAC units 4 4 Machinery hold down 4 Anchoring safety rails and steel plates 4 4 4 4 4 4 Anchoring Elevator Guide Rails 4 Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. After ensuring that the anchor is assembled correctly, insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the bolt with a torque wrench to the specified assembly torque. Triga Z™ Specification Anchor - Hex Bolt - Zinc Plated Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050689 M10 20 105 15 17 105 25 050696 M12 10 105 18 20 110 25 050697 M12 25 120 18 20 120 25 050705 M16 25 145 24 26 146 10 050711 M20 25 170 28 31 167 5 Triga Z™ Specification Anchor - Countersunk Head - Zinc Plated Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050695 M10 27 105 15 17 90 25 050715 M12 40 130 18 20 105 10 Triga Z™ Specification Anchor - Indicative Recommended Loads in 20MPa Concrete Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 70 50 105 210 17.1 20.8 M12 80 80 120 240 16.3 29.7 M16 100 120 150 300 29.5 62.9 M20 125 200 190 375 40.9 71.4 Triga Z™ Specification Anchor - Hex Bolt - Stainless Steel Grade AISI 316 (A4) Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050601 M10 25 115 15 17 90 25 050605 M12 25 120 18 20 105 25 052940* M16 25 157 24 26 130 10 Available to special order. Lead times apply. Stainless Steel version without ETA approvals. *Hex nut assembly *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. For load capacity data according to ETA standards consult ETA reports
CONSTRUCTION SYSTEMS INDIA16 Fix Z™ Specification Stud Anchor Features & Benefits • The Fix Z™ Stud Anchor diameter equals the required hole diameter providing maximum shear capacity for hole size and making drill bit selection simple. Its cold forged construction ensures superior strength and reliability. • The anchor design ensures maximum expansion of the sleeve and pull-down on the fixture. These actions are both further assisted by the application of load. • The anti-rotation expansion sleeve is designed to grip the sides of the hole, preventing anchor rotation during installation. Anchor diameter equals Hole diameter Anti-rotation expansion sleeve Description The Fix Z™ Stud Anchor is a true-to-size, heavy duty, torque controlled expansion anchor, for permanent anchoring into standard and hard concrete. Designed for heavy duty anchoring in cracked and non cracked concrete. Suitable for seismic and fire environments. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Pump Hole Cleaning Brush Specification Material - Bolt Carbon Steel, Stainless Steel 316 A4 Corrosion Protection Zinc, Stainless Steel 316 A4 Head Styles Hex Nut Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M10, M12, M16 Drilled Hole Diameters 10mm, 12mm, 16mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Recommended Loads Refer table in 20MPa Concrete Substrates Concrete PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Stainless Steel ETA Option 1 Cracked Concrete Fire tested TR020 Zinc Plated ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA17 Fix Z™ Specification Stud Anchor Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the nut with a torque wrench to the specified assembly torque. Fix Z™ Stud Anchor - Hex Nut Part No Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Zinc Stainless Steel Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 056370 - M10 25 85 10 12 93 50 - 054630 M10 15 75 10 12 82 50 056380 054640 M10 36 95 10 12 93 50 - 050442 M10 60 120 10 12 96 25 056390 - M10 64 140 10 12 112 25 055337 055345 M12 25 100 12 14 113 25 055393 055394 M12 40 115 12 14 108 25 056620 054680 M12 65 140 12 14 118 25 056630 - M12 105 180 12 14 133 25 - 050443 M16 30 125 16 18 137 20 056670 - M16 30 135 16 18 147 20 - 054700 M16 55 150 16 18 142 10 056680 050444- M16 55 170 16 18 162 10 Trades & Applications Steel Elevator Construction Seating Racking Fabricator Installer Contractor Contractor Installer Installing curtain walls, balustrades & barriers 4 4 Anchoring elevator guide rails 4 4 Anchoring structural steel columns/beams 4 4 4 4 Staduim seating & Pallet racking 4 4 Overhead suspensions and anchoring 4 4 Fix Z™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Zinc Plated Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 46 30 65 130 3.3 13.3 M12 58 50 70 150 3.9 17.9 M16 68 100 100 195 5.7 28.6 Fix Z™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Stainless Steel 316 A4 Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 42 30 65 130 4.7 11.9 M12 50 50 70 150 6.5 17.2 M16 64 100 100 195 11.5 20.4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
CONSTRUCTION SYSTEMS INDIA18 Fix 3™ Multi Purpose Heavy Duty Stud Anchor Features & Benefits • The Fix 3™ Stud Anchor diameter equals the required hole diameter providing maximum shear capacity for hole size and making drill bit selection simple. Anchor dxesign provides superior strength and reliability. • The anchor design ensures maximum expansion of the sleeve and pull-down on the fixture. These actions are both further assisted by the application of load. • The anti-rotation expansion sleeve is designed to grip the sides of the hole, preventing anchor rotation during installation. • Use threaded couplers where rod suspension applications are required. • Suitable for installation in concrete from 80mm thick such as pre-fabricated concrete panels. Suitable for concrete thickness from 80mm Reduced anchor edge distance and spacing. More solutions for your applications. No slot on the sleeve. Better hole grip Product ID: S FIX3 M10/36-26 (example) M10 = Thread size metric. 36-26mm = Fixture thickness range Conical sleeve assembly for fast torque setting. Fix 3 with hex coupler for rod suspension Undercut Shoulder on the sleeve improves holding power and load performance. Description The Fix 3™ Stud Anchor is a true-to-size, heavy duty, multi purpose expansion anchor, for permanent anchoring into concrete. Designed for heavy duty anchoring in non cracked concrete where reduced edge distance and anchor spacing is required. Undercut shoulder on the sleeve improves hole grip and increases load performance. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Specification Material - Bolt Carbon Steel Corrosion Protection Zinc Plating Head Styles Hex Nut Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M8, M10, M12, M16, M20 Drilled Hole Diameters 8mm, 10mm, 12mm, 16mm, 20mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Recommended Refer table Loads in 20MPa Concrete* Substrates Concrete * Refer to load table PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant ETA Option 7 M10 Anchors Zinc Plated ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA19 Fix 3™ Multi Purpose Heavy Duty Stud Anchor Fix 3™ Stud Anchor - Hex Nut - Zinc Plated Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 057450 M8 5 55 8 9 50 100 057451 M8 20 70 8 9 75 100 057453 M8 50 100 8 9 90 50 057455 M8 80 130 8 9 90 50 057461 M10 15 75 10 12 80 50 057463 M10 36 95 10 12 90 50 057465 M10 65 125 10 12 100 25 057467 M10 100 160 10 12 62 25 057470 M12 5 80 12 14 90 25 057471 M12 25 100 12 14 110 25 057472 M12 40 115 12 14 105 25 057474 M12 65 140 12 14 115 25 057476 M12 105 180 12 14 130 25 057480 M16 5 100 16 18 110 20 057481 M16 30 125 16 18 135 20 057482 M16 55 150 16 18 135 10 057490 M20 10 125 20 22 140 10 057491 M20 50 165 20 22 175 10 057492 M20 105 220 20 22 190 10 Trades & Applications Steel Elevator Construction Seating Racking Fabricator Installer Contractor Contractor Installer Installing Curtain Walls, balustrades & barriers 4 4 Anchoring elevator guide rails 4 4 Anchoring structural steel columns/beams 4 4 4 Staduim seating & Pallet racking 4 Overhead suspension & Anchoring 4 4 4 Fix 3™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Zinc Plated Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M8 30 15 45 90 3.5 5.7 M10 40 30 60 120 6.1 7.8 M12 50 50 75 150 8.5 15.7 M16 65 100 100 200 12.6 20.9 M20 75 160 115 225 15.6 33.9 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the nut with a torque wrench to the specified assembly torque. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
CONSTRUCTION SYSTEMS INDIA20 Fix II™ Structural Stud Anchor (Galvanised) Features & Benefits • The Fix II™ Stud Anchor diameter equals the required hole diameter providing maximum shear capacity for hole size and making drill bit selection simple. Its cold forged construction ensures superior strength and reliability. • The anchor design ensures maximum expansion of the sleeve and pull-down on the fixture. These actions are both further assisted by the application of load. • The anti-rotation expansion sleeve is designed to grip the sides of the hole, preventing anchor rotation during installation. Anchor diameter equals Hole diameter Anti-rotation expansion sleeve Description The Fix II™ Stud Anchor is a true-to-size, heavy duty, torque controlled expansion anchor, for permanent anchoring into concrete. Designed for heavy duty anchoring in standard and hard concrete structural applications. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Pump Hole Cleaning Brush Specification Material - Bolt Carbon Steel, Corrosion Protection Hot Dipped Galvanising (45 micron) Head Styles Hex Nut Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M10, M12, M16 Drilled Hole Diameters 10mm, 12mm, 16mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Recommended Loads Refer table in 20MPa Concrete Substrates Concrete PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant Hot dipped Galvanised ETA Option 7 M10 x 40 M12 x 50 ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA21 Fix II™ Structural Stud Anchor (Galvanised) Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the nut with a torque wrench to the specified assembly torque. Fix II™ Stud Anchor - Hex Nut - Hot Dipped Galvanised Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050350 M10 15 75 10 12 82 50 050360 M10 36 95 10 12 93 50 050340 M10 60 120 10 12 96 25 050341 M10 100 160 10 12 112 25 055352 M12 25 100 12 14 113 25 055395 M12 40 115 12 14 108 25 050400 M12 65 140 12 14 118 25 050410 M12 105 180 12 14 133 25 050440 M16 30 125 16 18 137 20 050354 M16 55 150 16 18 142 10 Trades & Applications Steel Elevator Construction Seating Racking Fabricator Installer Contractor Contractor Installer Installing curtain walls, balustrades & barriers 4 4 Anchoring elevator guide rails 4 4 Anchoring structural steel columns/beams 4 4 4 4 Staduim seating & Pallet racking 4 4 Overhead suspensions and anchoring 4 4 Fix II™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Hot Dipped Galvanised Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 42 30 65 130 3.9 8.9 M12 50 50 75 150 6.3 14.6 M16 64 100 100 195 9.0 17.4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
CONSTRUCTION SYSTEMS INDIA22 Internal Threaded Drop in Anchors Shallow embedment reduces risk of striking rebar during hole drilling Displacement setting allows the anchor to remain in place without insertion of machine bolt or threaded rod Dynaset Flanged Without ETA or FM approvals Retaining Lip installs anchor flush with surface of substrate Grip L Flanged Specification Material Carbon Steel, ( Stainless Steel 316 A4 to special order) Corrosion Protection Stainless Steel 316 A4, Zinc Plating Head Style - Fixing Method Fixture Aligned Setting Method Displacement Anchoring Method Expansion Thread Sizes M10, M12, M16 Drilled Hole Diameters Refer table Anchor Lengths Refer table Maximum Fixture Thickness’ - Indicative Working Refer table Loads in 32MPa Concrete* Substrates Concrete Description Internal threaded hammer set Drop-In Anchors are all steel, medium to heavy duty, displacement setting, expansion anchors designed to provide a permanent anchorage point in concrete. The internal thread allows it to be used with both machine bolts and threaded rod, placing no restrictions on fixture thickness. These anchors require the use of the correct setting tool to ensure full expansion of the anchor body for maximum load performance. The setting tool also acts as visual check for correct setting of the anchor. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Setting Tool Features & Benefits • Drop in anchors fit flush with, or just below, the surface of the substrate, leaving no protrusions when not in use and allowing for easy patch work. • The anchor’s internal thread facilitates the use of machine bolts and threaded studs of any length, removing restrictions on fixture thickness. • Requires shallow embedment, which reduces the risk of drilling into rebar. • The setting tool provides a visual expansion check for correct setting of the anchor. • The flanged version (zinc plated only) has a retaining lip to keep the anchor flush with the surface of the substrate. This also allows for consistent threaded rod drop lengths. Internally threaded anchor places no restrictions on fixture thickness PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant Stainless Steel ETA Option 7 M10 x 40 M12 x 50 ETA European Technical Approval ETA European Technical Approval Zinc Plated
CONSTRUCTION SYSTEMS INDIA23 Internal Threaded Drop in Anchors Installation 1. Drill a hole to the recommended diameter and depth. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor into the hole. Using a hammer and the appropriate setting tool, drive the expansion plug into the anchor until the shoulder of the tool rests against the surface of the anchor. 3. Position the fixture, insert the bolt or threaded rod and tighten with a spanner. Grip L Drop-in Anchors - Zinc Plated - Flanged Part No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order Size Length (mm) Length (mm) Ø (mm) Depth (mm) Tool Qty 050799 M10 11 30 12 33 051015 100 050792 M12 21 50 15 54 050925 50 050793 M16 28 65 20 70 050926 20 * For detailed technical data refer to ETA report * Available to special order, lead time apply * 316 A4 stainless steel available to special order DynaSet™ Drop-in Anchors - Zinc Plated - Flanged Part No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order Size Length (mm) Length (mm) Ø (mm) Depth (mm) Tool Qty DSF10BZ M10 14 30 12 33 SETDF3 50 DSF12BZ M12 21 50 16 53 SETDS4 50 DSF16BZ M16 28 65 20 68 SETDS5 25 Trades & Applications Electrical & Plumbing Contractor Mechanical Services Contractor Ceiling & Partitioning Contractor Electrical & Pipe Service Suspension 4 Mechanical Service Suspension 4 Ceiling Suspension 4 DynaSet™ Drop-in Anchors - Stainless Steel AISI 316(A4) - Straight Part No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order Size Length (mm) Length (mm) Ø (mm) Depth (mm) Tool Qty DSM10SS M10 16 40 12 43 SETDS3 50 DSM12SS M12 21 50 15 53 SETDS4 50 DSM16SS M16 28 60 20 68 SETDS5 25 * Available to special order, lead time apply DynaSet™ Drop-in Anchors - Indicative Working Loads in 32MPa Concrete Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 Flanged 28 12 100 70 3.4 2.9 M12 48 40 170 120 7.7 6.6 M16 63 95 220 160 11.5 10.4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. ETA European Technical Approval For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
CONSTRUCTION SYSTEMS INDIA24 UDZ 6™ Hammer - in Wedge Anchor Description The UDZ 6™ hammer-in Wedge Anchor combines the principle of a stud anchor with a simple hammer-in installation method and no tightening torque required. It expands automatically under the load of the application pulling the cone into the expansion sleeve. UDZ 6™ is approved for non structural applica- tions in cracked and non cracked concrete, hollow block and brick. Features & Benefits • Hammer-in method makes installation quick and easy. • Full expansion of the anchor is evident when the head of the anchor sits flush with the fitting or substrate. • Once fully set, the UDZ 6™ becomes tamper resistant. • The anchor’s large flat head prevents fixture pullover. • Shallow embedment minimises inteference with steel reinforcing • Uses include steel track and channel fixing, perforated strap installation, metal fixtures and brackets Specification Material Carbon Steel Corrosion Protection Zinc Plating Head Style - Anchor Large Flat (12mm) Fixing Method Hammer - in Setting Method Impact Anchoring Method Expansion Drilled Hole Diameters 6mm Anchor Lengths 35mm Maximum Fixture Thickness 5mm Substrates Concrete, Stone, Solid Brick, Solid Block, Grout Filled Block, Hollow Brick, Hollow Block, Hollow Slab Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Pump Large flush head Diameter 12mm Suits fixture hole 7-8mm Tamper proof once installed The barb grips the hole to prevent the anchor from pulling out The UDZ expands automatically, pulls the cone into the expansion sleeve and expands against the hole wall PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Cracked Concrete Fire Resistant Seismic Zinc Plated ETA Option 1 Cracked Concrete Fire tested TR020 ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA25 UDZ 6™ Hammer - in Wedge Anchor Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture until the flange of the anchor contacts the fixture. 3. Hammer home the expansion anchor until the head is flush with the fixture. UDZ 6™ Hammer - in Anchor Part No Anchor Max Fixture Overall Anchor Head Drilled Fixture Hole Min Hole Order Size Thickness Length Ø Hole Ø Ø Depth Qty (mm) (mm) (mm) (mm) (mm) (mm) (mm) 057228 6 5 35 12 6 7 40 200 Trades & Applications Electrical Contractor General Builder Plumbing Contractor Mechanical Services Metal profiles and fixtures 4 4 4 4 Sign Installation 4 4 4 Pipe/Conduit Saddle Installation 4 4 4 Steel Channel 4 4 4 4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. UDZ 6™ Hammer - in Anchor - Indicative Working loads in 25mpa Concrete Anchor Size/ Drilling Anchor Fixture Hole Maximum Recommended Safe Tensile Hole Ø (mm) Depth (mm) Depth (mm) (mm) Fixture Thickness (mm) Load (25MPa) 6 50 30 7-8 5 70kg For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
CONSTRUCTION SYSTEMS INDIA26 PROLONG™ Universal Frame Anchor 3 anti-rotation zones for improved hole grip anchoring 4 expansion legs hold the anchor behind the second surface Specification Material - Sleeve Nylon Material - Screw Carbon Steel, Stainless Steel 316 A4 Corrosion Protection - Screw Zinc Plating, Stainless Steel 316 A4 Head Style Hex Head with washer, countersunk flat Fixing Method Through Fixture Setting Method Rotation Anchoring Method Interference Fit Drilled Hole Diameters 10mm Anchor Lengths 80mm, 100mm, 145mm Maximum Fixture Thickness 10mm, 30mm, 75mm Substrates Concrete, Stone, Solid Brick, Hollow Brick, Solid Block, Hollow Block, Hollow Slab, Lightweight Concrete (AAC) Block Description The Prolong™ Universal Frame Anchor with screw bolt is suitable for multiple uses in concrete and masonry in non structural applications. Approved for use in cracked and non cracked concrete, solid or hollow masonry. Suitable for external installation where cladding or screen is mounted in front of the anchor. The Prolong™ Universal Frame Anchor is suitable for applications in a range of operating temperatures. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Impact Driver Hex Sockets Features & Benefits • Versatile anchor for all materials including hollow blocks, brick and concrete • Three anti-rotation zones for maximum grip. • Installed through the fixture. • High contact surface area in hollow materials. • High shear load. Countersunk sleeve allows flush finish broad loose washer 6 expansion legs hold the anchor in front of the second surface PERFORMANCE RELATED MATERIAL SPECIFICATION Cracked Concrete Fire Resistant Seismic Zinc Plated ETAG020 10mm Ø Cracked Concrete Stainless Steel ETA European Technical Approval
CONSTRUCTION SYSTEMS INDIA27 PROLONG™ Universal Frame Anchor PROLONG™ Frame Anchors - Hex Head - Zinc Plated Part No Anchor Max Fixture Overall Anchor Drilled Hole Min Hole Hex Socket Order Size (mm) Thickness (mm) Length (mm) Dia (mm) Depth (mm) (mm) Qty 566668 10 10 80 10 90 13 50 566669 10 30 100 10 110 13 50 566671 10 75 145 10 155 13 50 * Supplied complete with hex screw and washer PROLONG™ Frame Anchors - Countersunk Head - Zinc Plated Part No Anchor Max Fixture Overall Anchor Drilled Hole Min Hole Torx Drive no. Order Size (mm) Thickness (mm) Length (mm) Dia (mm) Depth (mm) Qty 566653 10 10 80 10 90 40 50 566654 10 30 100 10 110 40 50 566656 10 75 145 10 155 40 50 PROLONG™ Frame Anchors - Countersunk Head - Stainless Steel 316 A4 Part No Anchor Max Fixture Overall Anchor Drilled Hole Min Hole Torx Drive no. Order Size (mm) Thickness (mm) Length (mm) Dia (mm) Depth (mm) Qty 566721 10 30 100 10 110 40 50 566722 10 45 115 10 125 40 50 566723 10 75 145 10 155 40 50 Installation PROLONG™ Frame Anchor 1. Drill a hole to the recommended diameter and depth using the fixture as a template. If the fixture thickness is less than the maximum, increase the hole depth accordingly. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and tap with a hammer until the collar of the anchor contacts the fixture. 3. Tighten screw until the head of the screw is flush with the collar of the anchor. Trades & Applications General Builder Building Contractor Wall Cladding Installer Window/Door Installer Anchoring Wall/Base Plates & Brackets 4 4 4 Fitting Door & Window Frames 4 4 4 4 Wall Joists and Cladding 4 4 4 4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. PROLONG™ Frame Anchors - Technical Data - Indicative Working loads in 25mpa Concrete Anchor Size/ Drilled Hole Tighten Recommended Safe Tensile Recommended Shear load Hole Ø (mm) Dia (mm) Torque (Nm) Load (25MPa) Load (25MPa) 10 10 10 100kg 100kg For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence. TORX™ Drive
CONSTRUCTION SYSTEMS INDIA28 AnkaScrew™ Screw - in Anchor Specification Material High Carbon Steel ( Stainless Steel 316 A4 to special order) Corrosion Protection Zinc Plating, Mechanical Galvanising ( Stainless Steel 316 A4 to special order) Head Style Flanged Hex Fixing Method Through Fixture Setting Method Rotation Anchoring Method Thread Forming Drilled Hole Diameters 5mm, 6mm, 8mm, 10mm, 12mm, 16mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Working Refer table Loads in 32MPa Concrete* Substrates Concrete, Solid Brick, Solid Block, Hollow Block, Hollow Slab, Hollow Brick Hardened high carbon steel construction Single self-tapping thread provides secure anchorage over the full embedment of the anchor without bursting the substrate Thread helix angle requires less setting torque Features & Benefits • The AnkaScrew™ is both fast and easy to install as it simply screws into a pre-drilled hole. • The AnkaScrew™ is even faster and easier to remove. It simply screws out leaving an empty hole with no protruding metal parts to grind off. • The AnkaScrew™ is ideal for close-to-edge and close-to-anchor installation as its self-tapping, rotation setting method of installation is not subject to any expansion pressure, therefore does not burst the substrate. Description The AnkaScrew™ Screw-In Anchor is a totally removable, medium duty, rotation setting, thread forming anchor, ideal for either temporary or permanent anchoring into substrates such as concrete, brick, hollow brick or block. The AnkaScrew™ is particularly well suited to close-to-edge or close- to-anchor fixing as it does not expand and burst the surrounding substrate. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Impact Wrench Impact Sockets Flanged hex head for improved performance PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Close to edge Fire Resistant Mechanical Galvanised Stainless Steel Removable Temporary Internal thread for rod suspensions AnkaScrew Rod Suspension Anchor Hex Head socket for fast installation. Flanged washer hex head design strengthens and braces the anchor head against side loading and perpendicular forces Hi-Lo thread design for correct hole alignment and insertion 6mm drilled hole size for fast installation MGAL Zinc Plated
CONSTRUCTION SYSTEMS INDIA29 AnkaScrew™ Screw - in Anchor Trades & Applications General Builder Construction Contractor Racking Installer Concrete Formworker Bottom plates & Service Suspension 4 4 4 4 Temporary hand rails/safety barriers 4 4 4 Pallet racking 4 Formwork support 4 4 4 Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the AnkaScrew™ through the fixture and screw it into the hole with either a socket wrench or an impact driver using slight pressure until the self-tapping action begins. 3. Tighten the AnkaScrew™ until the fixture is held firm. If resistance is experienced when tightening, unscrew the anchor one turn and re-tighten. Ensure that you do not over tighten. AnkaScrew™ Screw-In Anchors - Mechanically Galvanised - Hex Flanged Head Part No. Anchor Maximum Overall Drilled Hole Fixture Hole Min Hole Effective Order Size Fixture Anchor Ø Ø Depth Length Qty (mm) Thickness (mm) Length (mm) (mm) (mm) (mm) (mm) AS05030HGAL 5 5 30 5 7 30 28 100 AS06050HGAL 6 20 50 6 8 60 44 100 AS06075HGAL 6 45 75 6 8 65 69 100 AS08060HGAL 8 20 60 8 10 75 54 100 AS08075HGAL 8 35 75 8 10 75 69 100 AS08100HGAL 8 60 100 8 10 80 94 100 AS10060HGAL 10 10 60 10 12 80 54 50 AS10075HGAL 10 25 75 10 12 85 69 50 AS10100HGAL 10 50 100 10 12 95 94 50 AS12075HGAL 12 15 75 12 14 100 69 50 AS12100HGAL 12 40 100 12 14 110 94 50 AS12150HGAL 12 90 150 12 14 110 144 20 AnkaScrew™ Screw-In Anchors - Zinc Plated - Hex Flanged Head AS16115 16 25 115 16 18 107 94 10 AS16140 16 50 140 16 18 107 144 10 316 A4 stainless steel AnkaScrews available to special order. Lead times apply. AnkaScrew™ Screw-In Anchors - Indicative Recommended Loads in 32MPa Concrete Anchor Size/ Embedment Min Edge Min Anchor Max Tensile Max Shear Hole Ø (mm) Depth (mm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* 5 25 15 15 1.4 1.5 6 45 60 35 4.1 4.5 8 60 80 45 6.6 8.4 10 75 100 60 9.8 13.8 12 90 120 70 14.4 16.7 16 90 160 100 15.8 18 For indicative loads in 20MPa concrete multiply tensile load by 0.73 and shear load by 0.79 AnkaScrew™ Rod Flanged Head Suspension Anchor - Zinc Plated Part No Description Internal Anchor Anchor Drilled Hole Min Hole Hex Socket Order Thread Size Length Ø Depth Size Qty (mm) (mm) (mm) (mm) (mm) (mm) AS06035R10HBZ AnkaScrew™ Rod Flanged Head - M10 10 6 35 6 45 13 100 AS06035R12HBZ AnkaScrew™ Rod Flanged Head - M12 12 6 35 6 45 15 50 AnkaScrew™ Rod Flanged Head Suspension Anchor - 32MPa Concrete Anchor Size/ Embedment Min Edge Min Anchor Safe Tensile Hole Ø (mm) Depth (mm) Distance (mm) Spacing (mm) Load (32MPa) 6 35 25 50 225kg *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets.
CONSTRUCTION SYSTEMS INDIA30 TrakFast™ 800 Premium Track Fixing Tool Features & Benefits • Massive 100J power – Consistent fixings even in extreme applications. • 50 pin magazine – Reduces downtime in loading the magazine • Battery Gauge – Avoid running out of battery power. • Fuel Cell Gauge – Always know when to change fuel cells. • Lithium Battery – Fast Charge, Long Life • Tool-less Depth of Drive Adjustment • Power Saving Technology – isolates battery when tool is not in use • Optional 20 pin magazine for tight spaces. • Easily removable fastener guide and magazine • Greater tool clearance – Allows the tool to fit in close to edge applications. • Greater track clearance – Allows the tool to fit in deep track, up to 57mm. • Removable Support Leg – Ensures tool is at 90° to work surface • Electronically controlled fuel injection – Ensures consistent power in a wide temperature range. • Low Maintenance. Designed to work in all conditions. • Patented gas cylinder design • No drilling required Description For fast, high volume, continuous fixing of steel track, channel and mesh in all operating environments and substrate materials. The TrakFastTM 800 is the most technologically advanced gas tool on the market with a compact design that is well balanced for repetitive fixing applications. The new TrakFastTM 800 offers a number of innovative features allowing quicker, safer installation of partitioning track, pest control mesh and formwork systems. With the 50 pin magazine and extra power, the speed at which the TrakFastTM 800 is able to perform installations provides tremendous savings in total installed cost. Related Products Drive Pins & Fuel Cells Specifications Weight 3.9kg Height 520mm Length 396mm Magazine Capacity 50 (+3) pin magazine Impact Force 100J Actuation Pressure 5kg Overdrive 4mm Intermittent Operation 2 pins per second Fuel Cell Life 600 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 3.7V Lithium-ion Battery Charge time 90mins (25mins for 500 fixings) Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Electronic Fuel Injection Compact & Lightweight Design Removable 50 Pin Magazine Lithium Battery Battery & Fuel Gauge Depth of Drive adjustment
CONSTRUCTION SYSTEMS INDIA31 TrakFast™ 800 Premium Track Fixing Tool Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. If the magnetic washer adaptor is fitted, the washer should be placed in the adaptor without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate. TrakFast™ 800 Part No Description Order Qty TRAKFAST800 TrakFast™ 800 Pulsa™ Gas Tool + 2 x Lithium- Ion Batteries plus charger (018361) 1 Kit includes: TrakMaster™ 800 Tool, high impact carry case, 2 batteries, battery charger, safety glasses and instruction manual. Trades & Applications Ceiling and Partitioning Formwork Pest Control Contractor Contractor Contractor Track to concrete 4 Track to steel 4 Plywood to steel 4 Sacrificial steel formwork to steel 4 Pest control mesh to concrete 4 Accessories Part No Description Order Qty 018543 Pulsa 800 20 Pin Magazine 1 018544 Pulsa 800 50 Pin Magazine 1 018545 Pulsa 800 Lithium-ion Battery 1 018546 Pulsa 800 Lithium-ion Battery Charger 1 014641 Pulsa 800 Magnetic Washer Adaptor 1 018424 TrakFastTM 800 Fastener Guide 1 B20544L Gas Tool Degreaser and Lubricant 1 PA1613 Safety Glasses 1 Application test on-site before use is recomended. Pulsa 800 Pin Part No Description Length Order Qty P8HC615 Premium HC615 Pin (060524) 15mm 500 P8HC617 Premium HC617 Pin (060525) 17mm 500 P8HC622 Premium HC622 Pin (060526) 22mm 500 10 strip collation + 1 x Fuel Cell Heavy Duty Pin Range for Steel and Hard Concrete Fixing The Ramset™ range of Premium Drive Pins has been designed for steel, standard and hard concrete applications. Specifications Raw Material Carbon Steel Corrosion Protection Zinc Mechanically Plated (Min coating 10µm) Nominal Head Diameter 6.4mm Nominal Shank Diameter 3.0mm / 2.7mm Shear Strength 1200N/mm2 Tensile Strength 1950N/mm2 Hardness 53-56HRC
CONSTRUCTION SYSTEMS INDIA32 TrakFast™ TF1200Standard Track Fixing Tool Features & Benefits • Durable and reliable • Off position to prevent draining the battery when tool is not in use • Cordless - self powered, no set up time required • Sequential actuation - safe operation • Tool automatically resets piston • Narrow nose and profile to reach inside deep leg track • Soft cushioned grip • Carrying case • Mechanical fuel injection Description TrakFast™ TF1200 is a standard gas technology tool for fixing steel track or channel to concrete or steel. The mechanical fuel injection system delivers reliable performance in many operating environments. For fast installation of partitioning and track, use the TrakFast™TF1200 gas tool to provide medium to high volume repetitive fixing into a range of building materials. Related Products Drive Pins & Fuel Cells Specifications Weight 3.8kg Height 450mm Length 380mm Magazine Capacity 40 (+2) pin magazine Impact Force 77J Actuation Pressure 5kg Intermittent Operation 2 pins per second Fuel Cell Life 1,100 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 6V Battery Charge time 2.5 hours Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Mechanical Fuel Injection40 Pin Magazine Battery Off Position
CONSTRUCTION SYSTEMS INDIA33 TrakFast™ TF1200Standard Track Fixing Tool Accessories Part No Description Order Qty PA1613 Safety Glasses 1 B0092 Battery 1 B0020 Battery Charger 1 TFPS AC / DC Adaptor 1 TFGAS Replacement Fuel Cell 6 B20544L Gas Tool Degreaser and Lubricant 1 Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate. TrakFast™ Part No Description Order Qty TF1200 TrakFast™ TF1200 Tool + 2 batteries 1 Kit includes: TrakFast™ Tool, high impact carry case, 2 x batteries, battery charger, safety glasses and instruction manual Trades & Applications Ceiling & Partitioning Contractor Track to concrete 4 Track to steel 4 Application test on-site before use is recomended. Part No Description Length Order Qty FPP012S 12mm Heavy Duty Steel/Concrete 12mm 1000 FPP034S 20mm Heavy Duty Steel/Concrete 20mm 1000 10 strip collation + 1 x Fuel Cell. These pins and fuel are not suitable for use in the TrakFast™ 800 tool. Heavy Duty Pin Range Drive pin designed for fastening partitioning track to steel. Specifications Raw Material Carbon Steel Corrosion Protection Zinc Electroplated (Minimum coating 5µm) Nominal Head Diameter 6.4mm Nominal Shank Diameter 3.0mm/2.7mm (Stepped Shank) Shear Strength 1120N/mm2 Tensile Strength 1800N/mm2 Hardness 50-56HRC
CONSTRUCTION SYSTEMS INDIA34 InsulFast™ GT3 Premium Insulation Fixing Tool InsulFast™ GT Part No Description Order Qty 820300 InsulFast™ GT3 Pulsa™ Tool + 2 x Batteries (T3IF) 1 Kit includes: InsulFast™ GT Pulsa™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses, allen key, dust cover and instruction manual Features & Benefits • The fastest insulation fixing system • Virtually no recoil! • 3 times less cocking force required than explosive powered tools • Faster install than explosive powered tools - lower in place cost • Automatic power adjustment • Fixes to concrete and steel without the need for adjustment • Compatible with all major insulation types • Low insertion force • Textured face for compatibility with rendering applications • Sizes to suit soft and rigid insulation from 25mm to 100mm • Soft insulation with thickness greater than 100mm may be compressed. Description The fastest insulation fixing system! This new gas technology system provides effortless overhead fixing of insulation with virtually no recoil. The low tool compression force enhances user comfort. Automatic power adjustment to suit substrate material. Related Products Drive Pins & Fuel Cells Specifications Weight 3.5kg Height 363mm Length 466mm Impact Force 100J Actuation Pressure 3.5kg Intermittent Operation 1 pin per second Fuel Cell Life 1,000 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 6V Battery Charge time 3 hour Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Electronic Fuel Injection Compact & Lightweight Design Low Compression Force Belt Clip 100mm insulation fixing Capacity Virtually No Recoil
CONSTRUCTION SYSTEMS INDIA35 InsulFast™ GT3 Premium Insulation Fixing Tool Insulation Fasteners for Concrete, Masonary and Steel Part No. Rigid Insulation Soft Insulation Fastener Order InsulFastGT3 Thickness Thickness Colour Qty T3IG625* 25mm 25mm – 30mm Natural (White) 400 T3IG625B* 25mm 25mm – 30mm Black 400 T3IG638* 38mm 38mm – 45mm Natural (White) 350 T3IG650 50mm 50 mm – 55mm Natural (White) 300 T3IG650B* 50mm 50 mm – 55mm Black 300 T3IG663* 60mm 60mm – 65mm Natural (White) 500 T3IG675 75mm 75mm – 85mm Natural (White) 250 T3IG675B* 75mm 75mm – 85mm Black 250 T3IG6100 100mm 100mm – 110mm Natural (White) 200 Fastener Specification Fastener Body Material High Density Polyethylene (HDPE) Holding Diameter 60 mm Lengths Available 25 mm to 100 mm Drive Pin Material Carbon Steel Drive Pin Plating Mechanical Zinc Plate Drive Pin Shear Strength 8.0 kN The recommended load (kN) are calculated from the mean ultimate load and a factor of safety higher than 4. A minimum of 4 fixings per fastened unit are required. As concrete composition varies jobsite testing is recommended. Technical Load Data Part No. Concrete Strength Tensile Working Load Limit WLL T3IG625 to T3IG6100 25 – 45 MPa 0.15 kN Extruded Polystyrene Polyester Fibreglass / Rockwool Expanded Polystyrene Compatible Insulation Polyurethane Foam & Polyisocyanurate Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. The insulation fastener should then be placed on the end of the fastener guide without compressing the front end of the tool. 3. The insulation fastener should then be forced through the insulation by pushing on the tool. 4. The tool should then be compressed against the work surface. (Mak- ing sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed, and the insulation fastener is in contact with the work surface, the trigger can be actuated and the faster is driven into the substrate securing the insulation fastener in place. Trades & Applications Insulation Ceiling & Partitioning Installers Contractor Insulation to concrete 4 4 Insulation to steel 4 4 Fuel Cells are included with all fasteners. *Other sizes and colours up to 100mm in length are available on request. Minimum order quantities and lead times apply.
CONSTRUCTION SYSTEMS INDIA36 Cablemaster™ 800 Premium Cable and Pipe Fixing Tool Features & Benefits • Battery Gauge – Helps avoid running out of battery power. • Fuel Cell Gauge – Always know when to change fuel cells. • Lithium Battery – Fast Charge, Long Life • Tool-less Depth of Drive Adjustment • Power Saving Technology – isolates battery when tool is not in use • Compact design with 20 pin magazine – Allows the tool to fit in tight spaces • Easily removable fastener guide and magazine • Greater tool clearance – Allows the tool to fit in close to edge applications. • Removable Support Leg – Ensures tool is at 90° to work surface for optimum fixings • Electronically controlled fuel injection – Ensures consistent power in a wide temperature range. • Low Maintenance. Designed to work in all conditions. • Patented gas cylinder design • No drilling required Description The CableMasterTM 800 is the most technologically advanced gas tool on the market. The new CableMasterTM 800 offers a number of innovative features allowing quicker, safer installation of a wide variety of clips for plumbing, data and electrical installations. The speed at which the CableMasterTM 800 is able to perform installations provides tremendous savings in total installed cost. Related Products Drive Pins & Fuel Cells Contractor Packs Specifications Weight 3.8kg Height 309mm Length 396mm Magazine Capacity 20 (+3) pin magazine, Impact Force 82J Actuation Pressure 5kg Overdrive 4mm Intermittent Operation 2 pins per second Fuel Cell Life 750 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 3.7V Lithium-Ion Battery Charge time 90mins (25mins for 500 fixings) Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Electronic Fuel Injection Lithium Battery Battery & Fuel Gauge Removable 20 Pin Magazine Depth of Drive adjustment Compact & Lightweight Design
CONSTRUCTION SYSTEMS INDIA37 Cablemaster™ 800 Premium Cable and Pipe Fixing Tool Accessories Part No Description Order Qty 018543 Pulsa 800 20 Pin Magazine 1 018545 Pulsa 800 Lithium-ion Battery 1 018546 Pulsa 800 Lithium-ion Battery Charger 1 018423 CableMasterTM 800 Fastener Guide 1 B20544L Gas Tool Degreaser and Lubricant 1 PA1613 Safety Glasses 1 CS42025 Saddle Adaptor 20/25mm 1 Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The clip should then be placed on the end of the fastener guide without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven into the substrate securing the clip in place. CableMaster™ 800 Part No Description Order Qty CABLEMASTER800 CableMaster™ 800 Pulsa™ Gas Tool + 2 x Lithium-Ion Batteries (018360) 1 Kit includes: CableMaster™ 800™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses and instruction manual Trades & Applications Plumbing Electrical Fire & Contractor Contractor Security Permanent cable suspension to concrete and steel 4 4 Pipe suspension systems to concrete and steel 4 Fire and security cabling to concrete and steel 4 4 Temporary cable suspension to concrete and steel 4 Application test on-site before use is recomended. Pulsa 800 Pin Part No Description Length Order Qty P8HC615 Premium HC615 Pin (060524) 15mm 500 P8HC617 Premium HC617 Pin (060525) 17mm 500 P8HC622 Premium HC622 Pin (060526) 22mm 500 10 strip collation + 1 x Fuel Cell Heavy Duty Pin Range for Steel and Hard Concrete Fixing The Ramset™ range of Premium Drive Pins has been designed for steel and hard concrete applications. Specifications Raw Material Carbon Steel Corrosion Protection Zinc Mechanically Plated (Min coating 10µm) Nominal Head Diameter 6.4mm Nominal Shank Diameter 3.0mm / 2.7mm Shear Strength 1200N/mm2 Tensile Strength 1950N/mm2 Hardness 53-56HRC
CONSTRUCTION SYSTEMS INDIA38 Cablemaster™ 800 Cable and Pipe Fixing Systems CableMaster™ Consumables ClipElec™ 4 4 4 4 4 4 DataLec™ Clip 4 4 4 4 4 4 4 CTClip™ 4 4 4 4 4 4 EClip™ 4 4 4 4 Strap & Plate Mounting Washer 4 Catenary Wire Bracket 4 4 Application Type 4 Recommended DataCable Strap,Plates&Fixtures LightDutyCableTray Flexible/PlasticPipe CatenaryWire ElectricalConduit CableFixing SmallDiameterRigidPipes MetalPipes Metal/NylonStraps Fire&ServiceCabling
CONSTRUCTION SYSTEMS INDIA39 DataLec™ Multi Purpose Data Cable Clip Application test on-site before use is recomended. Datalec™ Multi-purpose Data & Cable clips Pulsa 800 Part No Description Order Qty P8CPGDLHC617 DataLec™ Clip Contractor Pack (Heavy duty pins 17mm) (500xclips,HC617pins,cable ties 200mm x 4.8mm Black, Fuel cell) 1 P8CPGDLHC622 DataLec™ Clip Contractor Pack (Heavy duty pins 22mm) (500xclips,HC622pins, cable ties 200mm x 4.8mm Black, Fuel cell) 1 VEL1225 Hook and loop strap 12mm x 25metre Roll (optional extra) 1 Features & Benefits • One clip for data and standard cable installations • Multiple cable mounting positions • Wide soft VELCRO® style strap (12mm) or hard plastic tie compatible • Parallel or multi-directional cable fixing • Single and cable bundle installations • Non abrasive support and protection of services • Suits cable in conduit and small diameter pipe applications • Fix to standard and hard concrete, hollow masonry block & steel formwork Specifications Raw Material HDPE, High impact ,Halogen free Slot opening 14mm wide Clip spacing recommendation from 0.3 to 1mtr (approx.) depending on application Dimensions (mm) 33W x33D x 14H *NOTE: Testing concluded when clip pulled over pin head or strap/tie failed .Job site testing may be required before use to determine actual achievable job site values. Results have been achieved using a CableMasterTM tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension load capacities are for static load situations only. Values shown represent a minimum factor of safety of 3:1 against the ultimate capacity.Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, a minimum of 3 fixings should be used per fastened unit. 1. Tested with Pricemark Cable Tie, # CT-76380NAT100 2. Tested with VELCRO Brand strap - 12mm VELCRO @ 60mm overlap with 50mm diam bundle. Description DataLec™ Clip is a Multipurpose data and cable clip for the fast installation of specialised and standard cables. Install Fibre Optic, Broadband, Cat5/6, Audio visual and other specialised cables using soft VELCRO® style straps to correctly support and secure these cables without damage. For standard electrical and power cabling installations hard plastic cable ties or soft VELCRO® style straps can be used to suit installation needs. This versatile and strong clip design is suitable for the installation of multiple cable bundles, multi-directional cable runs, small diameter conduits with cables and plastic/metal pipes. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Performance Table* Width Concrete compressive strength 20MPa 40MPa Cable Tie (supplied) 4.8mm 5kg 7kg Cable Tie1 7.6mm 12kg 15kg VELCRO strap2 12mm 3kg 4kg Installation Procedure 1. Gently insert clip mounting tip (centre of clip) into CableMaster™ tool nosepiece 2. Press clip against substrate, depress CableMaster™ tool nosepiece and fix clip 3. Attach cable to DataLec™ clip with appropriate tie or strap for the application Optional Item VEL1225 VELCRO® is a registered trademark of Velcro Industries B. V. Total tensile load capacity per DataLecTM Clip - HC617 or HC622 Pins
CONSTRUCTION SYSTEMS INDIA40 ClipElec™ Cable and Pipe Clip ClipElec™ All-purpose Cable Tie Clips Pulsa 800 Part No Description Order Qty P8CPGCL ClipElec™ Contractor Pack (500 x clips, HC622 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) 1 P8CPGCLHC617 ClipElec™ Hard Concrete Contractor Pack (500 x clips, HC617 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) 1 Features & Benefits • ClipElec™ can be used for cable, conduit and tube work. • Universal design allows cable ties up to 9mm wide. • Designed with an in-built energy absorber for perfect embedment. • Clips directly onto the CableMaster™ Pin Guide for one handed operation. • Hands are a safe distance from the Pin Guide during installation. • Can be used with the PulsaLift™ Pole to fix from the ground. • No drilling required. Specifications Raw Material Polypropylene copolymer, high impact, halogen free. UV resistant Capacity Up to 9mm cable tie width. Spacing Recommendation 0.5 & 1 metre (approx) Fire Resistance Properties Incandescent wire test (regulation NFC 20-455) 750°C passed - LCIE laboratory test results N° 438 309 (December 1998) Low Temperature Test No breakage at 0°C Dimensions 32 x 37mm *NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Description ClipElec™ is an all purpose cable tie system that may be used for fixing cable, conduit and pipes for a wide variety of electrical and plumbing applications. This system is extremely versatile allowing for many different sized cables, pipes and conduit to be secured. The ClipElec™ all purpose cable tie system may be used with the 4.8mm supplied cable ties or with other cable ties up to a maximum width of 9mm. Installation Procedure 1. Simply clip the ClipElec to the tool pin guide. 2. Press against the substrate, press the trigger & the clip is fixed. 3. Install the tube or conduit with cable tie. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Performance Table* Pin Load Capacity (Tension) - Concrete Cable Tie Width 20MPa 32MPa HC617 9mm 10kg 12kg HC622 9mm 10kg 12kg HC622 4.8mm 2.5kg 3.7kg Application test on-site before use is recomended.
CONSTRUCTION SYSTEMS INDIA41 CTClip™ One Piece Clip with Strap CTClip™ Pulsa 800 Part No Description Pipe / Conduit Diameter Order Qty P8CPGCT CTClip™ Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 16 - 32mm 1 Performance Table* Load Capacity (Tension) - Concrete Pin 20MPa 32MPa HC617 7kg 9kg HC622 7kg 10kg Specifications Raw Material High impact, Nylon 66 Spacing Recommendation 0.5 & 1 metre (approx) Fire Resistance Properties UL94HB Fire Test Description The CTClip™ is the all in one cable tie system. With the integral cable strap the CTClip™ can be used for cable, conduit and tube work. Fast installation of cables and pipes, no extra parts required. Installation Procedure 1. Side mount clip into pin guide. 2. Press against work surface. Fire tool. 3. Install the cable or conduit/tube as required. Fasten tie strap. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible *NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Features & Benefits • CTClip can be used for cable, conduit and tube work. • Maximum cable cluster or tube diameter of 32mm. • Clip base raised above work surface. • In-built energy absorber for optimum pin penetration. • Side mount clip into pin guide. • One handed installation. • Fix from the ground with the PulsaLift™ Pole. • No drilling required. Application test on-site before use is recomended.
CONSTRUCTION SYSTEMS INDIA42 EClip™ Conduit and Pipe Clip Performance Table Tube extraction loads at 22°C Force required to manually remove tube from the clip Clip Size Average Ultimate Load (approx) 16mm 4kg 20mm 6kg 25mm 8kg Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Description The EClip™ is ideal for firmly securing conduit, plastic and metal pipes. Once installed, the clip is able to be rotated to allow for precise positioning of rigid and flexible tube. The design of the EClip™ incorporates interlocking connections to allow for multiple clips to be joined together side by side for a professional finish. Specifications Raw Material High quality polypropylene Halogen free. Fire resistant Spacing Recommendation 0.5 and 1 metre (approx) EClip™ Pulsa 800 Part No Description Pipe / Conduit Diameter Order Qty P8CPGEC16 Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 16mm 1 P8CPGEC20 Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 20mm 1 P8CPGEC25 Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 25mm 1 Installation Procedure 1. Side mount the EClip™ onto the tool Pin Guide. 2. Fixing is quick and precise. 3. When fixed, it can be easily rotated around the pin to adjust its position. Features & Benefits • The EClip™ is designed to clip easily onto the CableMaster™ Pin Guide from the side allowing one-handed operation. • After installation the EClip™ can be rotated around the pin to adjust alignment. • The slotted design of EClip™ absorbs energy, preventing the pin head from splitting the clip. • The hollow structure of the EClip™ gives flexibility for easy insertion of conduit. • EClip™ incorporates male/female connections allowing multiple conduit installation side by side. • No drilling required. Application test on-site before use is recomended.
CONSTRUCTION SYSTEMS INDIA43 Catenary Wire Bracket™ Application test on-site before use is recomended. Catenary Wire Bracket Assembly Pulsa 800 Part No Description Order Qty P8CPGCWB Catenary Wire Bracket Contractor Pack (400 x brackets, HC617 Pins, Fuel Cell, 200mm x 4.8mm Black) 1 Specifications Steel type CA2S-E. Steel Thickness 2mm providing a high resistance to deformation. Nominal Fixing Hole Diameter 7.5mm Description Reinforced steel angle bracket, with closed eye for catenary wire and cable installations when fixing to concrete, concrete block and steel. Suitable for light to medium duty, close to ceiling applications. At each end of the catenary wire run (or as required) a mechanical anchor eye bolt should be used for maximum strength and tensioning of the wire Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block 4 4 Steel 4 k Steel Decking 4 4 4 Suitable k Possible Installation Procedure 1. Place bracket assembly into the pin guide. 2. Depress pin guide against work surface, fix bracket into position. 3. Attach cables and wires as required. Features & Benefits • For catenary wire, cable, and hanger rod installations when fixing to concrete, hollow block and steel. • Improved clampdown to work surface with dimpled baseplate. • Optimum pin penetration with cushioned base. • Strengthening ribs reduce bracket twist and deformation. • Rounded edges to prevent cable damage. • Suits light to medium duty fixing applications. (see performance table) • Eye size - 7mm. Performance Table* Load Capacity (Tension) Product - Concrete 32MPa Cat Brkt Pulsa assembly, HC617 Pin 14kg *Notes: 1.Values represent the maximum recommended working load in tension. 2. A minimum of 5 fastenings per fastened unit must be used. 3.Results have been achieved with a CableMaster™ tool. 4. All visible failures must be replaced and a new fixing set away from any spalled concrete. 5.Tension loads provided are for static load situations only. 6. Job-site testing may be required to determine actual achievable job-site values 7.Minimum edge distance 75mm. Minimum spacing between fixings 50mm.
CONSTRUCTION SYSTEMS INDIA44 Strap and Plate Washer Strap and Plate Washer Part No Description Order Qty SPMW Strap and Plate Washer 500 Installation Procedure 1. Gently place washer assembly into end of nose piece. 2. Place assembly tip in position. 3. Depress nose piece against work surface, fire tool. Description The Strap and Plate Washer may be used in a wide variety of applications where thin materials or fixtures with existing holes need to be quickly fastened. Common applications where the Strap and Plate washer are used include securing thin metal, nylon and Velcro straps for ducting, cable bunches and other fixtures. Brackets with existing pre-drilled holes for traditional mechanical fasteners can be secured with the use of strap and plate washers. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block 4 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Features & Benefits • FAST One-Step Fixing of metal, nylon and velcro straps for ductwork, cable bunches and fixture installations. • Suitable to span wide mounting holes in cable suspension brackets or switchboxes up to 8mm diam. • To reinforce mounting holes in brackets and prevent fixture pullover. • Precise hole alignment. • Use with pre-drilled or solid straps and plates. • Suitable for use with CableMaster™ Pulsa™ collated pins. • Choose the pin length to suit the application. • One handed fixing to concrete, hollow block and steel.
engineers, right through to a National Customer Service Centre providing order placement and delivery coordination. Reid supports MORETHANMEETSTHEEYE Contact the Reid Customer Service Centre 1300 780 250 or visit www.reid.com.au E N G I N E E R E D S O L U T I O N S F O R C O N C R E T EE N G I N E E R E D S O L U T I O N S F O R C O N C R E T E ITW Construction Systems | www.itwcsanz.com Contact local office or go to www.itwcs.co.in
CONSTRUCTION SYSTEMS INDIA46 Hammer Drill Driver 18V Three Mode Drill Description A powerful 18 volt combination tool for high torque drilling, screwdriving and percussion drilling. Specification Battery Pack 18 V / 4.0 Ah Battery Type Li-Ion No Load Speed (1st gear / 2nd gear) 0 - 450 / 0 - 1800 rpm Beats Per Minute (1st gear / 2nd gear) 0 - 7200 / 0 - 28000 bpm Max. Drilling Capacity Steel / Wood / Masonry 13 / 38 / 16 mm Torque Settings 24 Max Torque 75 Nm Weight incl. Battery 2.6 kg Features & Benefits • 4 pole frameless motor generating a impressive 75Nm of torque • Variable speed trigger for enhanced control • Percussion drill mode for masonry and stone drilling • 24 stage torque adjustment • Spindle lock plus keyless chuck - convenient bit change with one hand • Large ergonomic soft grip design for comfortable use • 2 year warranty Hammer Drill Driver Part No Description Order Qty CHDDR18 Hammer Drill Driver*(bare tool only) 1 CBATR18 18V Battery 3ah 1 CBATR18HD 18V Battery 4ah 1 CCR18 18V Battery Charger 1 *Can be purchased as bare unit or as part of a kit. Related Products Battery (4.0Ah Lithium Ion - CBATR18HD) Charger ( CCR18 ) Driver Bits 4 pole frameless motor generates high torque Built in LED to illuminate workspace All metal single sleeve 13mm/ 1/2” tungsten carbide jaw chuck Trades & Applications Builder Plumber Electrician Carpenter HVAC Timber / Steel Drilling 4 4 4 4 4 Masonry Drilling 4 4 4 4 4 Screw Driving 4 4 4 4 4 Noise / Vibration Information Sound pressure level: 75.5dB (A) Sound power level: 86.5dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 11.6m/s2 . Belt clip Large overmold soft grip handle for increased comfort Charger & Battery 18V Power Supply CBATR18 CHDDR18 + CBATR18 CCR18
CONSTRUCTION SYSTEMS INDIA47 Impact Driver18V Fixing and Fastening Tool Hammer Drill Driver Part No Description Order Qty CIDR18 Impact Driver* (bare tool only) 1 CBATR18 18V Battery 3ah 1 CBATR18HD 18V Battery 4ah 1 CCR18 18V Battery Charger 1 *Can be purchased as bare unit or as part of a kit. Description The Ramset R18 Lithium Ion cordless impact driver is a high speed and high torque tool for fixing and fastening applications. Specification Battery Pack 18 V / 4.0 Ah Battery Type Li-Ion No Load Speed 0 - 2200 rpm Beats Per Minute 0 - 3200 ipm Bit Retention ¼” Hex Torque 158Nm Weight incl. Battery 1.8kg Features & Benefits • 4 pole frameless motor delivers 158Nm of torque • ¼” Hex bit holder • Variable speed trigger for enhanced control • LED lighting for working in dark spaces • All metal gear and impact mechanism • Large soft grip moulded handle for improved comfort • 2 year warranty Related Products Battery (4.0Ah Lithium Ion - CBATR18HD) Charger (CCR18) Driver Bits 1/4” hex bit holder Soft grip handle for comfortable use High speed all metal gear and impact mechanism 160Nm torque Trades & Applications Builder Plumber Electri- cian Carpenter HVAC Screw Driving 4 4 4 4 4 Forward and reverse switch Built in LED to illuminate workspace Noise / Vibration Information Sound pressure level: 78dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 2.8m/s2 . Belt clip
CONSTRUCTION SYSTEMS INDIA48 DynaDrill™ 522™ 2kg Combi Hammer Features & Benefits • 790W Motor • 2.7 Joules of impact energy • Block construction. Reliable and durable housing • Forward and reverse rotation • Depth gauge • Chisel function • Rotating brush plate for equal power in forward and reverse mode DynaDrill™ 522 Part No. Description Order Qty DD522 2kg Electro Pneumatic Hammer 1 Description The DynaDrill™ 522 Combi Hammer is the ideal tool choice for all those general purpose drilling applications whether into concrete, timber or steel. Specification Voltage 240V Power Input 790w Rated Speed 0-1300rpm Impact Rate 0-4700bpm Impact Force (Max) 2.7J Maximum Drill Diameters Concrete 24 mm Masonary (using Core Bit) 68 mm Steel 13 mm Wood 30 mm Optimum Drilling Size in Concrete 6-14 mm Weight 2.8Kg Noise / Vibration Information Sound pressure level: 91dB (A) Sound power level: 102dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 17m/ s2 or 13m/s2 chisel. 790W Motor Soft grip handle for comfortable control 4 mode setting - drilling, hammering, chiseling & neutral Builder Plumber Electirician Drilling into concrete 4 4 4 Removing Tiles (light chiseling) 4 4 Core Cutting 4 4 4 Related Products Carbide Drill Bits, Chisels and Cores
CONSTRUCTION SYSTEMS INDIA49 DynaDrill™ 533™ 3kg Combi Hammer Related Products 3 Jaw Keyless Chuck (KCA544) Carbide Drill Bits, Chisels & Cores Description The DynaDrill™ 533 sets new standards for a 3kg combi hammer. Its ergonomic drop motor design gives the tool a more balanced feel and delivers the additional performance required when drilling large diameter high volume holes in concrete. Vertical, horizontal and overhead drilling. Features & Benefits • Powerful 800W Motor • Class leading drilling and chiseling performance • Low vibration due to the Ramset vibration control system • Balanced weight distribution as a result of the L shaped design • Quick change chuck system • Rotation stop for chisellingDynaDrill™ 533 Part No. Description Order Qty DD533 3kg Electro Pneumatic Hammer 1 Noise / Vibration Information Sound pressure level: 91dB (A) Sound power level: 102dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 12m/ s2 or 11m/s2 chisel. Specification Voltage 240V Power Input 800w Rated Speed 0-900rpm Impact Rate 0-4000bpm Impact Force (Max) 3.5J Maximum Drill Diameters Concrete 28mm Masonary (using Core Bit) 82mm Steel 13mm Wood 30mm Optimum Drilling Size in Concrete 12-18mm Chiseling Positions Weight 3.6kg Tool Holder SDS-Plus Builder Plumber Electirician Drilling into concrete 4 4 4 Removing Tiles (light chiseling) 4 4 Core Cutting 4 4 4 4 mode setting - drilling, hammering, chiseling & neutral Quick release exchangeable chuck system. Additional 3 jaw keyless chuck available as accessory (Part #054288) Compact and well balanced D-Shape design Powerful 800W Motor Vibration dampening mechanism
CONSTRUCTION SYSTEMS INDIA50 Carbide Drill Bits and Chisels Undulating tip design* • Reduce contact line • Extreme drilling progress Two-point centering* • Optimum drilling performance • Two-point centering with recess Fully embedded cutting element • High strength durable head • Comfortable smooth drilling Clear wear marking • Accurate drill hole diameter • Extreme drilling progress • Extremely high service life Extra-long centering cutting edge* • Improved durability Curved cutting edge* • Wide carbide blades • Extremely high service life UNIVERSAL APPLICATIONS QUALITY and PERFORMANCE R3™ PLUS carbide comprises tough tungsten carbide head design and 4 spiral flutes for faster waste removal and drilling speed. R3™ PLUS Carbide and Chisels fit all SDS Plus machines. R3™ PLUS carbide drill bits are also available with 4 cutter heads for greater performance and drilling accuracy. Standard (2 Cutter) Carbide Drill Bits Part No. Diameter (mm/inch) Work Length (mm) Total Length (mm) Use with DD522 Use with DD533 DDR306050 6 50 110 4 u DDR306100 6 100 160 4 u DDR308065 8 100 160 4 u DDR308150 8 150 210 4 u DDR310100 10 100 160 4 u DDR310180 10 200 260 4 u DDR312125 12 150 210 4 4 DDR312250 12 250 310 4 4 DDR314200 14 200 250 4 4 DDR316125 16 150 200 u 4 Part No. Diameter (mm/inch) Work Length (mm) Total Length (mm) Use with DD522 Use with DD533 DQR316200 16 250 300 u 4 DQR316400 16 400 450 u 4 DQR318200 18 200 250 u 4 DQR318400 18 400 460 u 4 DQR324200 24 200 250 u u DQR324400 24 400 450 u u DQR326200 26 250 300 8 u DQR326400 26 400 450 8 u 3 Optimum Use u Outside Optimum 8 Not Recommended Carbide Drill Bits (Y Cutter) Part No. Type Width (mm) Total Length (mm) Use with DD522 Use with DD533 DHR3PCS Point - 250 4 4 DHR3FCS Flat 20 250 4 4 DHR3SC040 Spade 40 250 4 4 3 Optimum Use Chisels
Developed and produced by Reid, “SwiftLift” clutch systems are engineered to perform and guaranteed safe. Tested and re-tested... from raw material quality, to x-ray, surface hardening and proof load testing you can expect safe lifting with all your precast elements. With Reid, nothing is left to chance! Reid Construction Systems. A division of ITW Australia Pty. Ltd. ABN 63 004 235 063. Contact the Reid Customer Service Centre 1300 780 250 or visit www.reid.com.au E n g i n E E r E d S o l u t i o n S f o r C o n C r E t EE n g i n E E r E d S o l u t i o n S f o r C o n C r E t E LUCK NEVER ENTERS THE EQUATION! LUCK NEVER ENTERS THE EQUATION! Contact local office or go to www.itwcs.co.in
In the interests of product improvement, ITW Construction Systems reserves the right to alter product specifications as required. It is the responsibility of the user to ensure product selected is appropriate for its intended use. ITW Construction Systems - India A division of ITW India Ltd 7-2-C36, Industrial estate, Sanath, Nagar Hyderabad, Pin-500 018 Phone: 040-32210518-20 Email: contact@itwcs.co.in Web: www.itwcs.co.in

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INDIA ANCH PRODUCT GUIDE FINAL 050314ramset

  • 1.
    CONSTRUCTION SYSTEMS INDIA CONSTRUCTIONSYSTEMS INTERNATIONAL Anchoring Product Guide
  • 2.
    CONSTRUCTION SYSTEMS INDIA Reo502™ SpecificationChemical Anchoring 2 Company Profile ITW Construction Systems is a Fortune 150 diversified manufacturing company that was founded on innovation and expanded on the strength of its customer commitment. For over 100 years, ITW employees have kept an entrepreneurial spirit alive that is firmly focused on its customers. ITW Construction Systems, India has its Head Office in Hyderabad with sales offices in Delhi and Vadodra and warehouse facilities in Chennai and Hyderabad. Our team of professionals is well supported by ITW technical experts worldwide. Masters of concrete technology ITW expertise in concrete technology includes systems for chemical and mechanical anchoring, drilling, diamond coring, construction chemicals, as well as direct fixing into concrete and steel. Our areas of speciality include: Cracked and non-cracked concrete anchoring systems tested to and compliant with International standards, front to back of project enginnering design and specification services. Designed and engineered to work ITW minimise design risk and maximize project performance by developing and manufacturing a significant portion of its anchoring systems. Our dedicated approach to product development and manufacturing has resulted in production efficiencies, greater flexibility, the ability to quickly adapt products to project needs and to deliver to the customer in full on time Anchoring design services ITW provides assistance for qualified design professionals to choose a suitable anchoring solution which meets a project specific set of design inputs such as: Design tools for anchor layouts and calculating performance in grouped anchor configurations, tailored outcomes to suit project specific anchoring and perfomance criteria. ITW is a quality endorsed company. Quality construction brands Self drilling screws and fasteners Performance Engineered anchoring, drilling and fixing systems International approved anchoring, drilling and fixing systems Lifting, reinforcing, fastening and propping solutions for precast concrete and on site tilt up construction. Industrial concrete flooring and pavement construction systems specialist Expansion joint solutions for civil and architectural construction projects
  • 3.
    CONSTRUCTION SYSTEMS INDIA3 Contents Page Chemical Anchoring SpecificationAnchoring- REO502™ 4-5 StructuralAnchoring- Structaset402™ 6-7 GeneralPurposeAnchoring- ChemSet102™ 8-9 ChemicalCapsules Maxima 10-11 Accessories- ThreadedStudsandInstallationProducts 12-13 Mechanical Anchoring HeavyDuty- TrigaZ™,FixZ™,Fix3™,FixII™ 14-21 MediumDuty- DynaSet™,GripL™, 22-23 LightDuty- UDZ6™,Prolong™, 24-27 Screw-in Anchoring MediumDuty- AnkaScrew™ &AnkaScrew™Rod 28-29 Gas Fixing Systems GasTools&Consumables TrakFast™800&HCGasPins 30-31 TrakFast™TF1200&TF1200GasPins 32-33 InsulFast™GT3&InsulationFixings 34-35 CableMaster™800&Consumables (DataClip™,ClipElec,CTClip™,CatenaryWireBracket, EClip™, StrapandPlateWasher) 36-44 Drilling & Chiseling BatteryTools- 18VDrillDriver,18VImpactDriver, 46-47 CordedDrills- DynaDrill™522,DynaDrill™533 48-49 Carbide&Chisels- R3PlusSDSCarbidedrillbits,R3PlusSDSChisels 50
  • 4.
    CONSTRUCTION SYSTEMS INDIA4 Reo502™ SpecificationChemical Anchoring Features & Benefits • Extended working time for hot climates and deep embedments. • Sag resistant formula for horizontal and over head holes • Bonds to carbide and diamond core drilled holes • For Grade 500 reinforcing bar • Excellent electrical insulation properties • Dry, wet, flooded** and underwater** holes • Green building and VOC compliant • Same day loading of anchors • Low odour Description Extra heavy duty anchoring of reinforcing bar and threaded studs into solid concrete and stone.Two-component, high strength non shrink bond epoxy adhesive specially designed for structural connections, such as reinforcing bar. Suitable for dry, damp, wet and flooded holes. Extended working time for hot climates. Engineered for structural reinforcing bar connections in slabs, columns, beams and walls, structural steel columns, raker angles, seating. Trades & Applications Concreter Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Formworker Bricklayer Fitter Post-installing reinforcing bar 4 4 4 4 Starter bars 4 4 4 4 4 Threaded studs 4 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Diamond Motor Diamond Core Drill Bits VOC Compliant Dispensing Tool Wet/Dry Vacuum Hole Cleaning Brushes Hole Cleaning Pump Robust, puncture proof packaging Translucent cartridge to see remaining contents Typical Properties Properties Typical Value Appearance Part A: White Part B: Black Mixed: Light Grey Density 1.28 kg /litre @ 20°C Heat Distortion Temperature Approx 80°C Hardness > Shore D 80 Compressive Strength (ASTM D695) 105 MPa Compressive E Modules (ASTM D695) 5 GN/m2 Tensile Strength (ASTM D638) 23.5 N/m2 Tensile Elongation at break (ASTM D638) 5.9% Tensile Modulus (ASTM D638) 5.5 GN/m2 Flexural Strength (ASTM D790) 45 N/m2 Service Temperature Limits -40°C to 80°C Chemical Resistance See Technical Data Sheet Substrates Solid Concrete Dielectric constant 3.95 Conductivity 8 x 10-11 ohmS/m PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Hot dipped Galvanised Stainless Steel ETA Option 1 (pending) Cracked Concrete Fire tested TR020 ETA European Technical Approval Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Zinc Plated
  • 5.
    CONSTRUCTION SYSTEMS INDIA5 Reo502™ SpecificationChemical Anchoring Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, brush only remove water and slurry with wet/dry vacuum) 3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of adhesive to waste until colour is light grey with no streaks 4. Insert tip of nozzle to bottom of hole and dispense adhesive 5. Fill hole to about 2/3 full 6. Insert threaded stud or reinforcing bar with rotating motion to release trapped air 7. Wait until adhesive has fully cured before loading (see Time chart below) 8. Clean up with acetone Reo 502™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 10 35 50 6.3 4.4 M10 12 90 20 40 60 10.3 7.1 M12 14 110 40 50 75 15.3 10.5 M16 18 125 95 65 100 29.4 19.9 M20 24 150 180 80 120 37.9 29.9 M20 24 170 180 80 120 43.0 29.9 M24 26 160 315 100 145 40.9 43.3 M24 26 210 315 100 145 53.6 43.3 M30 32 270 600 120 180 72.4 90.4+ M36 38 330 1050 145 220 101.5 131.7+ Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance + M30 and M36 steel shear values are for Grade 8.8 carbon steel. All other values are for Grade 5.8 carbon steel. **For water saturated or under water holes, reduced tensile load capacity applies. For load capacity data according to ETA standards consult ETA reports Reo 502™ - Indicative Working Loads in 32 MPa Concrete with Post installed Reinforcing Bar Thread Size Drilled size (mm) Min Hole Depth (mm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* Grade 500 N10 14 90 40 60 10.4 9.7 N12 16 110 50 70 15.2 14.0 N16 20 125 65 100 23.1 24.9 N20 25 150 80 120 34.7 38.9 N24 30 160 100 145 44.4 56 N24 30 210 100 145 58.2 56 N32 40 255 130 195 94.3 99.7 N32 40 300 130 195 110.9 99.7 Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded Yes Drill Bit Type Carbide Yes Diamond Core Yes Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes Reo 502™ Anchoring Adhesive Description Part No Box Quantity Reo 502™ (600 ml) + 1 Nozzle REO502M600 12 Reo 502™ (400 ml) + 1 Nozzle REO502M400 12 Dispensing Tool (600ml 1:1 ) CD60011 1 Dispensing Tool (400ml 1:1 ) CD40011 1 For installation accessories see page 12-13 Working and Loading Time Substrate Temperature (°C) Gel Time (min) Cure Time (hours) 10 - 15 20 12 15 - 20 15 8 20 - 25 11 7 25 - 30 8 6 30 - 35 6 5 35 - 40 4 4 40 - 45 3 3 Recommended Installation Temperatures Minimum Maximum Substrate 10°C 45°C Adhesive 20°C 45°C Application test on-site before use is recomended. Consult technical data reports before commencing use. Refer to Technical Data Sheet and MSDS. For precautions and further detailed installation instructions
  • 6.
    CONSTRUCTION SYSTEMS INDIA6 Sructaset402™ Structural Chemical Anchoring Features & Benefits • Extended working time for hot climates • Sag resistant formula for horizontal and over head holes • For Grade 500 reinforcing bar • Rated for sustained loading • Green building and VOC compliant • Same day loading of anchors • Low odour Description Structaset 402 is a Vinyl Ester adhesive for heavy duty anchoring of reinforcing bar and threaded studs into solid concrete. Designed for structural steel connections, road stitching, seating and hand rails, starter bars and barriers. Extended working time for hot climates. Suitable for dry, damp, wet and flooded holes. Vertical, overhead and horizontal anchoring applications. Trades & Applications Concreter Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Formworker Bricklayer Fitter Post-installing reinforcing bar 4 4 4 4 Starter bars 4 4 4 4 4 Threaded studs 4 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Impact Driver Wet/Dry Vacuum VOC Compliant Hole Cleaning Brushes Hole Cleaning Pump Dispensing Tool Robust, puncture proof packaging Translucent cartridge to see remaining contents Typical Properties Properties Typical Value Appearance Part A: White Part B: Black Mixed: Light Grey Density 1.67 kg /litre @ 20°C Heat Distortion Temperature Approx 80°C Hardness > Shore D 80 Compressive Strength (ASTM D695) 77.8 MPa Compressive E Modules (ASTM D695) 5 GN/m2 Tensile Strength (ASTM D638) 15.2 MPa Tensile Elongation at break (ASTM D638) 5.9% Tensile Modulus (ASTM D638) 5.5 GN/m2 Flexural Strength (ASTM D790) 29 MPa Service Temperature Limits -40°C to 80°C Chemical Resistance See Technical Data Sheet Substrates Solid Concrete PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Hot dipped Galvanised Stainless Steel ETA Option 7 TR029 ETA Option 1 (pending) Cracked Concrete Fire tested TR020 ETA European Technical Approval ETA European Technical Approval Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Zinc Plated
  • 7.
    CONSTRUCTION SYSTEMS INDIA7 Structaset402™ Structural Chemical Anchoring Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, brush only remove water and slurry with wet/dry vacuum) 3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of adhesive to waste until colour is light grey with no streaks 4. Insert tip of nozzle to bottom of hole and dispense adhesive 5. Fill hole to about 2/3 full 6. Insert threaded stud or reinforcing bar with rotating motion to release trapped air 7. Wait until adhesive has fully cured before loading (see Time chart below) 8. Clean up with acetone Structaset 402™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Max Fixture thickness (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 15 10 35 50 6.5 4.4 M10 12 90 25 20 40 60 9.0 7.1 M12 14 110 30 40 50 70 13.1 10.5 M16 18 125 40 95 65 100 18.8 19.9 M20 24 150 75 180 80 120 26.7 30 M20 24 170 75 180 80 120 30.3 30 M24 26 160 105 315 100 145 32.2 43.4 M24 26 210 105 315 100 145 42.2 43.4 Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance All values are for Grade 5.8 carbon steel. ** reduced load factor applies For load capacity data according to ETA standards consult ETA reports Structaset 402™ - Indicative Working Loads in 32 MPa Concrete with Reinforcing Bar Thread Size Drilled size (mm) Min Hole Depth (mm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* Grade 500 N10 14 90 40 60 5.8 9.7 N12 16 110 50 70 8.5 14.0 N16 20 125 65 100 12.3 24.9 N20 25 150 80 120 19.4 38.9 N24 30 160 100 145 24.8 56 N24 30 210 100 145 32.5 56 N32 40 255 130 195 52.7 99.7 N32 40 300 130 195 62 99.7 Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded** Yes Drill Bit Type Carbide Yes Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes* Structaset 402™ Anchoring Adhesive Description Part No Box Quantity Structaset 402 (350 ml) + 1 Nozzle S402M350 12 Dispensing Tool (350ml 10:1 ) CD350101 1 For installation accessories see page 12-13 Working and Loading Time Substrate Temperature (°C) Gel Time (min) Cure Time (hours) 10 - 15 20 12 15 - 20 15 5 20 - 25 10 145 mins 25 - 30 7.5 85 mins 30 - 35 5 50 mins 35 - 40 3.5 40 mins 40 - 45 2 40 mins Recommended Installation Temperatures Minimum Maximum Substrate 10°C 45°C Adhesive 20°C 45°C Refer to Technical Data Sheet and MSDS. For precautions and further detailed installation instructions Application test on-site before use is recomended. Consult technical data reports before commencing use.
  • 8.
    CONSTRUCTION SYSTEMS INDIA8 ChemSet102™ General Purpose Chemical Anchor Typical Properties Properties Typical Value Appearance Part A: Cream Part B: Black Mixed: Grey Density 1.69 kg /litre @ 20°C Heat Distortion Temperature Approx. 80°C Hardness > Shore D 80 Compressive Strength (AS1012.9) 70 MPa Service Temperature Limits -10°C to 80°C Substrates Solid Concrete, Solid Stone (Proof loading recommended), Solid Brick, Hollow Concrete Block, Hollow Brick Description Fast cure, medium duty anchoring of threaded studs and reinforcing bar into solid concrete, stone, hollow brick and hollow concrete block. Versatile, multi-purpose two part polyester anchoring system.  Use in standard silicone caulking gun. Suitable for general purpose anchoring such as Steel fencing, gates, brackets, hinges, guard rails, hand rails Features & Benefits • Extended working time in hot weather • Sag resistant formula for horizontal holes and overhead applications • Low odour • Solid and hollow substrates • Easy dispensing • Fits standard silicone caulking gun • Dry, wet or flooded holes • Green building and VOC compliant • Same day loading of anchors Trades & Applications Concreter Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Formworker Bricklayer Fitter Seating Contractor Threaded Studs 4 4 4 4 4 Rod Bars 4 4 4 4 4 Hollow Masonry Sleeves 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Impact Wrench Wet/Dry Vacuum Hole Cleaning Brushes Hole Cleaning Pump Standard Cartridge Dispensing Tool PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant ETA Option 7 TR029 VOC Compliant Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Styrene Free LEED TESTED PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Loading Resitant Pull down feature Close to edge Cracked Concrete ZINC Galvanised Stainless Steel 316 Hot dipped Galvanised Stainless Steel Zinc Plated ETA European Technical Approval
  • 9.
    CONSTRUCTION SYSTEMS INDIA9 ChemSet102™ General Purpose Chemical Anchor Recommended Installation Temperatures Minimum Maximum Substrate 10°C 45°C Adhesive 10°C 45°C Working and Loading Time Substrate Temperature (°C) Working Time (min) Cure / Loading Time (min) 45 2.5 12 40-44 3.5 35 35-39 5.0 40 30-34 7.5 50 25-29 10 85 20-24 15 145 Chemset 102™ Anchoring Adhesive Description Part No Box Quantity Cartridge (300 ml) + 2 Nozzles C102300 12 Chemset 102™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Max Fixture Thickness (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 15 10 30 50 4.5 4.4 M10 12 90 25 20 40 60 6.0 7.1 M12 14 110 30 40 50 70 8.6 10.5 M16 18 125 40 95 65 100 13.5 19.9 M20 24 150 75 180 80 120 22.3 30 M20 24 170 75 180 80 120 25.2 30 M24 26 160 105 315 100 145 32.7 43.3 M24 26 210 105 315 100 145 42.9 43.3 Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance Shear values are for Grade 5.8 carbon steel. For load capacity data according to ETA standards consult ETA reports Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded Yes Drill Bit Type Carbide Yes Diamond Core No Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, remove excess water with wet/dry vacuum) 3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of adhesive to waste until colour is grey with no streaks 4. Insert tip of nozzle to bottom of hole and dispense adhesive 5. Fill hole to about 2/3 full 6. Insert threaded stud or reinforcing bar with rotating motion to release trapped air 7. Wait until adhesive has fully cured before loading (see Working / Loading Time chart below) 8. Clean up with acetone Note: For hollow brick and block installations, perforated nylon or metal mesh sleave accessories must be used in conjunction with chemical anchor. Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 For installation accessories see page 12-13 Application test on-site before use is recomended. Consult technical data reports before commencing use.
  • 10.
    CONSTRUCTION SYSTEMS INDIA10 Maxima™ ChemicalCapsule Anchor Typical Properties Properties Typical Value Appearance Part A: Clear Honey Part B: White Powder Mixed: Dark Grey Service Temperature Limits -23°C to 60°C Substrates Solid Concrete, Solis Stone (Proof loading recommended), Solid Brick Features & Benefits • Non-drip formula for horizontal holes and overhead applications • Glass becomes part of the aggregate • No applicator tool required • Strong bond for extra security • No mixing, no waste • One capsule per fixing • Use underwater Description Fast cure, extra heavy duty anchoring of threaded studs into solid concrete and stone. For small jobs with few fixings. One capsule for one hole - no mixing, no mess, no waste. Carbide, diamond drilled holes, Dry, wet or underwater holes. Suitable for installation of Balustrade posts, fencing, sheds, structural steel columns, hand rails, seating, machinery hold down. Trades & Applications Building Contractor Civil Contractor Steel Fabricator Balustrade Contractor Fitter Seating Contractor Threaded Studs 4 4 4 4 4 4 Related Products DynaDrill™ Carbide Drill Bits Diamond Motor Diamond Core Drill Bits Impact Driver Wet/Dry Vacuum Hole Cleaning Brushes Hole Cleaning Pump VOC Compliant PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant ETA Option 7 Hot dipped Galvanised Stainless Steel Zinc Plated ETA European Technical Approval
  • 11.
    CONSTRUCTION SYSTEMS INDIA11 Maxima™ ChemicalCapsule Anchor Hole Condition Hole Condition Suitable Dry Yes Damp Yes Wet Yes Flooded Yes Drill Bit Type Carbide Yes Diamond Core Yes Hole Orientation Vertical Down Yes Horizontal Yes Vertical Up (Overhead) Yes Working and Loading Time Substrate Temperature (°C) Gel Time (min) Cure / Loading Time (min) Dry Damp or Wet ≥ 20 15 20 40 10 to 20 25 30 60 0 to 10 45 60 120 -5 to 0 60 5 hours 10 hours Recommended Installation Temperatures Minimum Maximum Substrate -5°C 43°C Adhesive -5°C 43°C ChemSet™ Maxima™ Anchoring Capsule Description Part No Box Quantity ChemSet™ Maxima™ Capsule M8 CHEM08 10 ChemSet™ Maxima™ Capsule M10 CHEM10 10 ChemSet™ Maxima™ Capsule M12 CHEM12 10 ChemSet™ Maxima™ Capsule M16 CHEM16 10 ChemSet™ Maxima™ Capsule M20 CHEM2024 6 ChemSet™ Maxima™ Capsule M24 CHEM2024 6 ChemSet™ Maxima™ - Indicative Working Loads in 32 MPa Concrete with ChemSet™ Anchor Studs Thread Size Drilled Hole Ø (mm) Min Hole Depth (mm) Tightening Torque (Nm) Min Edge Distance (mm) Min Anchor Spacing (mm) Max Tensile Load, Na (kN) Max Shear Load, Vas (kN)* M8 10 80 10 35 50 6.5 4.4 M10 12 90 20 40 60 10.3 7.1 M12 14 110 40 50 75 15.3 10.5 M16 18 125 95 65 100 22.3 19.9 M20 24 150 180 80 120 35.7 29.9 M20 24 **170 180 80 120 40.5 29.9 M24 26 160 315 100 145 41.3 43.3 M24 26 **210 315 100 145 54.2 43.3 Bold working load values in tension are limited by steel. All other values limited by concrete and adhesive bond * For shear acting towards a concrete edge please contact a Ramset Engineer for further design assistance Shear values are for Grade 5.8 carbon steel. ** Note: To acheive these non standard effective depths use an additional CHEM08 Maxima Capsule per hole. For load capacity data according to ETA standards consult ETA reports Installation in Solid Concrete 1. Drill hole to specified diameter and depth 2. Remove dust and debris by brushing and blowing 3 times each (If hole is wet or flooded, brush only) 3. Insert capsule into hole 4. Fit socket into drill and use to rotate and drive a ChemSet™ Anchor Stud into the hole 5. The stud rotation will mix the capsule contents 6. Wait until adhesive has fully cured before loading (see Loading Time chart below) Refer to Technical Data Sheet and MSDS for precautions and further detailed installation instructions Description Part No Box Quantity Hole Cleaning Pump HCP 1 Hole Cleaning Pump High Volume HCPHV 1 Hole Cleaning Brush 13 mm HCBT13 1 Hole Cleaning Brush 20 mm HCBT20 1 Hole Cleaning Brush 26 mm HCBT26 1 Working load capacity was derived from characteristic ultimate load capacity by applying the following factors: Tension: Concrete = 3, Steel = 2.2 Shear: Steel = 2.5 Application test on-site before use is recomended. Consult technical data reports before commencing use.
  • 12.
    CONSTRUCTION SYSTEMS INDIA12 ChemicalAnchor Consumables Description ChemSet™ Anchoring Studs are made from Grade 5.8 carbon steel to maximise adhesive tensile capacities and provide higher shear capacities than regular Grade 4.6 grade studs. Stainless Steel ChemSet™ Anchor Studs are high corrosion resistant AISI 316 (A4). Features and Benefits • High Performance Grade 5.8 Carbon Steel • Zinc Plated for indoor or dry climates • Hot dip galvanised to AS1650 and AS1214 • Hot dip galvanised to 42 micron for exterior applications • High Performance AISI316 Stainless Steel for Coastal Applications • Pre-cut to standard chemical anchoring lengths • Supplied with nuts and washers • Depth set mark to ensure correct embedment • Reliable external hex drive for installing capsules • Ramset™ Quality ChemSet™ Anchor Studs - Typical Properties See working loads of each anchoring adhesive in previous pages Thread Size Overall Length, L (mm) Drill bit Diameter (mm) Min hole depth (mm) Effective Length, Le (mm) Max Fixture Thickness, t (mm) Yield Strength, fy (MPa) Carbon Steel UTS, fu (MPa) Yield Strength, fy (MPa) Stainless Steel UTS, fu (MPa) Section Modulus, Z (mm3) M8 110 10 80 95 15 430 540 450 650 31.2 M10 130 12 90 115 25 430 540 450 650 62.3 M12 160 14 110 140 30 430 540 450 650 109.2 M12 180 14 110 160 50 430 540 450 650 109.2 M16 190 18 125 165 40 420 520 450 650 277.5 M20 260 24 150 225 80 420 520 450 650 540.9 M24 300 26 160 265 105 420 520 450 650 935.5 Installation See recommendations for each Chemical anchoring adhesive on previous pages. ChemSet™ Anchor Studs Description Zinc Hot Dip Galvanised Stainless Steel 316 A4 Box Quantity ChemSet™ Anchor Stud M8 x 110 CS08110 CS08110GH CS08110SS 10 ChemSet™ Anchor Stud M10 x 130 CS10130 CS10130GH CS10130SS 10 ChemSet™ Anchor Stud M12 x 160 CS12160 CS12160GH CS12160SS 10 ChemSet™ Anchor Stud M16 x 190 CS16190 CS16190GH CS16190SS 10 ChemSet™ Anchor Stud M20 x 260 CS20260 CS20260GH CS20260SS 6 ChemSet™ Anchor Stud M24 x 300 CS24300 CS24300GH CS24300SS 6 Specification Material - Bolt Carbon Steel, Stainless Steel 316 (A4) Corrosion Protection Zinc Plating, Hot Dipped Galvanising Stainless Steel 316 (A4) Head Styles Hex Nut Fixing Method Through Fixture Setting Method Chemical Anchoring Method Chemical Thread Diameters M8, M10, M12, M16, M20, M24 Anchor/Hole Diameters 10mm, 12mm, 14mm, 18mm, 24mm, 26mm Anchor Lengths 110mm, 130mm, 160mm, 190mm, 260mm, 300mm Maximum Fixture Thickness’ 15mm, 25mm, 30mm, 50mm, 40mm, 45mm, 80mm, 90mm, 105mm Substrates Concrete, Solid Brickwork Note: Some studs supplied to special order. Lead times apply.
  • 13.
    CONSTRUCTION SYSTEMS INDIA13 ChemicalAnchor Consumables Installation Accessories Hole Cleaning Pump Hole Cleaning Brushes Standard High Volume M12 M20 M26 M36 M40 HCP HCPHV HCBT13 (13x200mm) HCBT20 (20x300mm) HCBT26 (26x310mm) - - - - - HCBT201000 (20x1000mm) HCBT261000 (26x1000mm) HCBT361000 (36x1000mm) HCBT421000 (42x1000mm) - - 8 – 12 mm Dia Holes 16 – 20 mm Dia Holes 20 – 24 mm Dia Holes 32 –36 mm Dia Holes 38 – 42 mm Dia Holes Hole Cleaning Accessories Cleaning dust and debris from holes is necessary to obtain full adhesion and load capacity from Chemical Anchors. • A full range of hole cleaning accessories are available for Chemical Anchoring products • To remove dust and debris after drilling • Removing dust ensures rated load capacities are achieved Mixing Nozzles & Dispensers Always use recommended mixing nozzles for each adhesive. Using the incorrect nozzle may result in improper mixing and poor load performance. Description Part Number To Suit Length Length with Extension Pack Quantity Mixing Nozzles (Epoxy) ISNE REO502, Structaset402 255mm 440mm 5 Fast Dispensing Nozzles - Turbo ISNET REO502, Structaset402 440mm - 1 Mixing Nozzles (Polyester) ISNP Chemset102 215mm - 5 Dispensing Tool 600ml (1:1) CD60011 REO502M600 - - 1 Dispensing Tool 400ml (1:1) CD40011 REO502M400 - - 1 Dispensing Tool 350ml (10:1) CD350101 Structaset402 - - 1 Dispensing Tool 600ml (1:1) CRA REO502M600 - - 1 ISNP ISNE ISNET HCP Dispenser CD60011 Dispenser CD40011 Dispenser CD350101HCPHVHCBT13, HCBT20, HCBT26
  • 14.
    CONSTRUCTION SYSTEMS INDIA14 TrigaZ™ Specification Anchor ( Hi-Tensile ) Specification Material - Bolt Class 8.8 High Tensile Carbon Steel ( 316 (A4) Stainless Steel to special order ) Corrosion Protection Zinc Plating, Stainless Steel 316 A4 Head Styles Hex or Countersunk Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M10, M12, M16, M20 Drilled Hole Diameters 15mm,18mm, 24mm, 28mm Anchor Lengths 105mm, 120mm, 145mm, 170mm Maximum Fixture Thickness 10mm, 20mm, 25mm, 27mm, 40mm Indicative Recommended Max Tensile - refer table Loads in 20MPa Concrete* Max Shear - refer table Substrates Concrete Features & Benefits • The combination of a high tensile class 8.8 bolt with an extra thick-walled spacer allows a smaller diameter bolt to be used for easier installation while still providing both excellent tensile and shear performance. The spacer also incorporates a visual maximum fixture thickness indicator for ease of use. • The patented anti-rotation expansion sleeve is designed with sharp angled protrusions that grip the sides of the hole, preventing anchor rotation during installation. As expansion of the sleeve begins, the locking barbs also grip the sides of the hole, further embedding as expansion progresses, giving extra holding power. The sleeve pulls down during tightening ensuring excellent pressure between the fixture and the concrete. • The low profile hex or countersunk heads provide a neat finish. Related Products DynaDrill™ Carbide Drill Bits Diamond Motor High tensile class 8.8 bolt with extra thick-walled spacer and maximum fixture thickness indicator Patented anti-rotation expansion sleeve with pull-down section and locking barbs Low profile hex or Countersunk head Description The Triga Z™ Anchor is a heavy duty, torque controlled expansion anchor, with an integrated pull-down section, designed for high performance in both static and dynamic load applications, in both cracked and non-cracked concrete. The Triga Z™ Anchor is ideally suited for through fixing into concrete when security and reliability are paramount. ~ Whether a concrete element is classified as cracked or non-cracked is to be determined by a qualified structural engineer. Hole Cleaning Brush Hole Cleaning Pump PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Zinc Plated Stainless Steel ETA Option 1 Cracked Concrete Fire tested TR020 ETA European Technical Approval
  • 15.
    CONSTRUCTION SYSTEMS INDIA15 TrigaZ™ Specification Anchor ( Hi-Tensile ) Trades & Applications Steel Maintenance Plumbing Electrical Construction Elevator Fabricator Fitter Contractor Contractor Contractor Installer Anchoring structural steel columns/beams 4 Anchoring HVAC units 4 4 Machinery hold down 4 Anchoring safety rails and steel plates 4 4 4 4 4 4 Anchoring Elevator Guide Rails 4 Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. After ensuring that the anchor is assembled correctly, insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the bolt with a torque wrench to the specified assembly torque. Triga Z™ Specification Anchor - Hex Bolt - Zinc Plated Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050689 M10 20 105 15 17 105 25 050696 M12 10 105 18 20 110 25 050697 M12 25 120 18 20 120 25 050705 M16 25 145 24 26 146 10 050711 M20 25 170 28 31 167 5 Triga Z™ Specification Anchor - Countersunk Head - Zinc Plated Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050695 M10 27 105 15 17 90 25 050715 M12 40 130 18 20 105 10 Triga Z™ Specification Anchor - Indicative Recommended Loads in 20MPa Concrete Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 70 50 105 210 17.1 20.8 M12 80 80 120 240 16.3 29.7 M16 100 120 150 300 29.5 62.9 M20 125 200 190 375 40.9 71.4 Triga Z™ Specification Anchor - Hex Bolt - Stainless Steel Grade AISI 316 (A4) Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050601 M10 25 115 15 17 90 25 050605 M12 25 120 18 20 105 25 052940* M16 25 157 24 26 130 10 Available to special order. Lead times apply. Stainless Steel version without ETA approvals. *Hex nut assembly *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. For load capacity data according to ETA standards consult ETA reports
  • 16.
    CONSTRUCTION SYSTEMS INDIA16 FixZ™ Specification Stud Anchor Features & Benefits • The Fix Z™ Stud Anchor diameter equals the required hole diameter providing maximum shear capacity for hole size and making drill bit selection simple. Its cold forged construction ensures superior strength and reliability. • The anchor design ensures maximum expansion of the sleeve and pull-down on the fixture. These actions are both further assisted by the application of load. • The anti-rotation expansion sleeve is designed to grip the sides of the hole, preventing anchor rotation during installation. Anchor diameter equals Hole diameter Anti-rotation expansion sleeve Description The Fix Z™ Stud Anchor is a true-to-size, heavy duty, torque controlled expansion anchor, for permanent anchoring into standard and hard concrete. Designed for heavy duty anchoring in cracked and non cracked concrete. Suitable for seismic and fire environments. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Pump Hole Cleaning Brush Specification Material - Bolt Carbon Steel, Stainless Steel 316 A4 Corrosion Protection Zinc, Stainless Steel 316 A4 Head Styles Hex Nut Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M10, M12, M16 Drilled Hole Diameters 10mm, 12mm, 16mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Recommended Loads Refer table in 20MPa Concrete Substrates Concrete PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Cracked Concrete Fire Resistant Seismic Stainless Steel ETA Option 1 Cracked Concrete Fire tested TR020 Zinc Plated ETA European Technical Approval
  • 17.
    CONSTRUCTION SYSTEMS INDIA17 FixZ™ Specification Stud Anchor Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the nut with a torque wrench to the specified assembly torque. Fix Z™ Stud Anchor - Hex Nut Part No Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Zinc Stainless Steel Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 056370 - M10 25 85 10 12 93 50 - 054630 M10 15 75 10 12 82 50 056380 054640 M10 36 95 10 12 93 50 - 050442 M10 60 120 10 12 96 25 056390 - M10 64 140 10 12 112 25 055337 055345 M12 25 100 12 14 113 25 055393 055394 M12 40 115 12 14 108 25 056620 054680 M12 65 140 12 14 118 25 056630 - M12 105 180 12 14 133 25 - 050443 M16 30 125 16 18 137 20 056670 - M16 30 135 16 18 147 20 - 054700 M16 55 150 16 18 142 10 056680 050444- M16 55 170 16 18 162 10 Trades & Applications Steel Elevator Construction Seating Racking Fabricator Installer Contractor Contractor Installer Installing curtain walls, balustrades & barriers 4 4 Anchoring elevator guide rails 4 4 Anchoring structural steel columns/beams 4 4 4 4 Staduim seating & Pallet racking 4 4 Overhead suspensions and anchoring 4 4 Fix Z™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Zinc Plated Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 46 30 65 130 3.3 13.3 M12 58 50 70 150 3.9 17.9 M16 68 100 100 195 5.7 28.6 Fix Z™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Stainless Steel 316 A4 Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 42 30 65 130 4.7 11.9 M12 50 50 70 150 6.5 17.2 M16 64 100 100 195 11.5 20.4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
  • 18.
    CONSTRUCTION SYSTEMS INDIA18 Fix3™ Multi Purpose Heavy Duty Stud Anchor Features & Benefits • The Fix 3™ Stud Anchor diameter equals the required hole diameter providing maximum shear capacity for hole size and making drill bit selection simple. Anchor dxesign provides superior strength and reliability. • The anchor design ensures maximum expansion of the sleeve and pull-down on the fixture. These actions are both further assisted by the application of load. • The anti-rotation expansion sleeve is designed to grip the sides of the hole, preventing anchor rotation during installation. • Use threaded couplers where rod suspension applications are required. • Suitable for installation in concrete from 80mm thick such as pre-fabricated concrete panels. Suitable for concrete thickness from 80mm Reduced anchor edge distance and spacing. More solutions for your applications. No slot on the sleeve. Better hole grip Product ID: S FIX3 M10/36-26 (example) M10 = Thread size metric. 36-26mm = Fixture thickness range Conical sleeve assembly for fast torque setting. Fix 3 with hex coupler for rod suspension Undercut Shoulder on the sleeve improves holding power and load performance. Description The Fix 3™ Stud Anchor is a true-to-size, heavy duty, multi purpose expansion anchor, for permanent anchoring into concrete. Designed for heavy duty anchoring in non cracked concrete where reduced edge distance and anchor spacing is required. Undercut shoulder on the sleeve improves hole grip and increases load performance. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Specification Material - Bolt Carbon Steel Corrosion Protection Zinc Plating Head Styles Hex Nut Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M8, M10, M12, M16, M20 Drilled Hole Diameters 8mm, 10mm, 12mm, 16mm, 20mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Recommended Refer table Loads in 20MPa Concrete* Substrates Concrete * Refer to load table PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant ETA Option 7 M10 Anchors Zinc Plated ETA European Technical Approval
  • 19.
    CONSTRUCTION SYSTEMS INDIA19 Fix3™ Multi Purpose Heavy Duty Stud Anchor Fix 3™ Stud Anchor - Hex Nut - Zinc Plated Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 057450 M8 5 55 8 9 50 100 057451 M8 20 70 8 9 75 100 057453 M8 50 100 8 9 90 50 057455 M8 80 130 8 9 90 50 057461 M10 15 75 10 12 80 50 057463 M10 36 95 10 12 90 50 057465 M10 65 125 10 12 100 25 057467 M10 100 160 10 12 62 25 057470 M12 5 80 12 14 90 25 057471 M12 25 100 12 14 110 25 057472 M12 40 115 12 14 105 25 057474 M12 65 140 12 14 115 25 057476 M12 105 180 12 14 130 25 057480 M16 5 100 16 18 110 20 057481 M16 30 125 16 18 135 20 057482 M16 55 150 16 18 135 10 057490 M20 10 125 20 22 140 10 057491 M20 50 165 20 22 175 10 057492 M20 105 220 20 22 190 10 Trades & Applications Steel Elevator Construction Seating Racking Fabricator Installer Contractor Contractor Installer Installing Curtain Walls, balustrades & barriers 4 4 Anchoring elevator guide rails 4 4 Anchoring structural steel columns/beams 4 4 4 Staduim seating & Pallet racking 4 Overhead suspension & Anchoring 4 4 4 Fix 3™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Zinc Plated Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M8 30 15 45 90 3.5 5.7 M10 40 30 60 120 6.1 7.8 M12 50 50 75 150 8.5 15.7 M16 65 100 100 200 12.6 20.9 M20 75 160 115 225 15.6 33.9 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the nut with a torque wrench to the specified assembly torque. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
  • 20.
    CONSTRUCTION SYSTEMS INDIA20 FixII™ Structural Stud Anchor (Galvanised) Features & Benefits • The Fix II™ Stud Anchor diameter equals the required hole diameter providing maximum shear capacity for hole size and making drill bit selection simple. Its cold forged construction ensures superior strength and reliability. • The anchor design ensures maximum expansion of the sleeve and pull-down on the fixture. These actions are both further assisted by the application of load. • The anti-rotation expansion sleeve is designed to grip the sides of the hole, preventing anchor rotation during installation. Anchor diameter equals Hole diameter Anti-rotation expansion sleeve Description The Fix II™ Stud Anchor is a true-to-size, heavy duty, torque controlled expansion anchor, for permanent anchoring into concrete. Designed for heavy duty anchoring in standard and hard concrete structural applications. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Pump Hole Cleaning Brush Specification Material - Bolt Carbon Steel, Corrosion Protection Hot Dipped Galvanising (45 micron) Head Styles Hex Nut Fixing Method Through Fixture Setting Method Torque Controlled Anchoring Method Expansion Thread Diameters M10, M12, M16 Drilled Hole Diameters 10mm, 12mm, 16mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Recommended Loads Refer table in 20MPa Concrete Substrates Concrete PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant Hot dipped Galvanised ETA Option 7 M10 x 40 M12 x 50 ETA European Technical Approval
  • 21.
    CONSTRUCTION SYSTEMS INDIA21 FixII™ Structural Stud Anchor (Galvanised) Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and drive with a hammer until the washer contacts the fixture. 3. Tighten the nut with a torque wrench to the specified assembly torque. Fix II™ Stud Anchor - Hex Nut - Hot Dipped Galvanised Part No Thread Max Fixture Overall Anchor Drilled Hole Fixture Hole Min Hole Order Size Thickness (mm) Length (mm) Ø (mm) Ø (mm) Depth (mm) Qty 050350 M10 15 75 10 12 82 50 050360 M10 36 95 10 12 93 50 050340 M10 60 120 10 12 96 25 050341 M10 100 160 10 12 112 25 055352 M12 25 100 12 14 113 25 055395 M12 40 115 12 14 108 25 050400 M12 65 140 12 14 118 25 050410 M12 105 180 12 14 133 25 050440 M16 30 125 16 18 137 20 050354 M16 55 150 16 18 142 10 Trades & Applications Steel Elevator Construction Seating Racking Fabricator Installer Contractor Contractor Installer Installing curtain walls, balustrades & barriers 4 4 Anchoring elevator guide rails 4 4 Anchoring structural steel columns/beams 4 4 4 4 Staduim seating & Pallet racking 4 4 Overhead suspensions and anchoring 4 4 Fix II™ Stud Anchor - Indicative Recommended Loads in 20MPa Concrete - Hot Dipped Galvanised Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 42 30 65 130 3.9 8.9 M12 50 50 75 150 6.3 14.6 M16 64 100 100 195 9.0 17.4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
  • 22.
    CONSTRUCTION SYSTEMS INDIA22 InternalThreaded Drop in Anchors Shallow embedment reduces risk of striking rebar during hole drilling Displacement setting allows the anchor to remain in place without insertion of machine bolt or threaded rod Dynaset Flanged Without ETA or FM approvals Retaining Lip installs anchor flush with surface of substrate Grip L Flanged Specification Material Carbon Steel, ( Stainless Steel 316 A4 to special order) Corrosion Protection Stainless Steel 316 A4, Zinc Plating Head Style - Fixing Method Fixture Aligned Setting Method Displacement Anchoring Method Expansion Thread Sizes M10, M12, M16 Drilled Hole Diameters Refer table Anchor Lengths Refer table Maximum Fixture Thickness’ - Indicative Working Refer table Loads in 32MPa Concrete* Substrates Concrete Description Internal threaded hammer set Drop-In Anchors are all steel, medium to heavy duty, displacement setting, expansion anchors designed to provide a permanent anchorage point in concrete. The internal thread allows it to be used with both machine bolts and threaded rod, placing no restrictions on fixture thickness. These anchors require the use of the correct setting tool to ensure full expansion of the anchor body for maximum load performance. The setting tool also acts as visual check for correct setting of the anchor. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Setting Tool Features & Benefits • Drop in anchors fit flush with, or just below, the surface of the substrate, leaving no protrusions when not in use and allowing for easy patch work. • The anchor’s internal thread facilitates the use of machine bolts and threaded studs of any length, removing restrictions on fixture thickness. • Requires shallow embedment, which reduces the risk of drilling into rebar. • The setting tool provides a visual expansion check for correct setting of the anchor. • The flanged version (zinc plated only) has a retaining lip to keep the anchor flush with the surface of the substrate. This also allows for consistent threaded rod drop lengths. Internally threaded anchor places no restrictions on fixture thickness PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Fire Resistant Stainless Steel ETA Option 7 M10 x 40 M12 x 50 ETA European Technical Approval ETA European Technical Approval Zinc Plated
  • 23.
    CONSTRUCTION SYSTEMS INDIA23 InternalThreaded Drop in Anchors Installation 1. Drill a hole to the recommended diameter and depth. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor into the hole. Using a hammer and the appropriate setting tool, drive the expansion plug into the anchor until the shoulder of the tool rests against the surface of the anchor. 3. Position the fixture, insert the bolt or threaded rod and tighten with a spanner. Grip L Drop-in Anchors - Zinc Plated - Flanged Part No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order Size Length (mm) Length (mm) Ø (mm) Depth (mm) Tool Qty 050799 M10 11 30 12 33 051015 100 050792 M12 21 50 15 54 050925 50 050793 M16 28 65 20 70 050926 20 * For detailed technical data refer to ETA report * Available to special order, lead time apply * 316 A4 stainless steel available to special order DynaSet™ Drop-in Anchors - Zinc Plated - Flanged Part No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order Size Length (mm) Length (mm) Ø (mm) Depth (mm) Tool Qty DSF10BZ M10 14 30 12 33 SETDF3 50 DSF12BZ M12 21 50 16 53 SETDS4 50 DSF16BZ M16 28 65 20 68 SETDS5 25 Trades & Applications Electrical & Plumbing Contractor Mechanical Services Contractor Ceiling & Partitioning Contractor Electrical & Pipe Service Suspension 4 Mechanical Service Suspension 4 Ceiling Suspension 4 DynaSet™ Drop-in Anchors - Stainless Steel AISI 316(A4) - Straight Part No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order Size Length (mm) Length (mm) Ø (mm) Depth (mm) Tool Qty DSM10SS M10 16 40 12 43 SETDS3 50 DSM12SS M12 21 50 15 53 SETDS4 50 DSM16SS M16 28 60 20 68 SETDS5 25 * Available to special order, lead time apply DynaSet™ Drop-in Anchors - Indicative Working Loads in 32MPa Concrete Thread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* M10 Flanged 28 12 100 70 3.4 2.9 M12 48 40 170 120 7.7 6.6 M16 63 95 220 160 11.5 10.4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. ETA European Technical Approval For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
  • 24.
    CONSTRUCTION SYSTEMS INDIA24 UDZ6™ Hammer - in Wedge Anchor Description The UDZ 6™ hammer-in Wedge Anchor combines the principle of a stud anchor with a simple hammer-in installation method and no tightening torque required. It expands automatically under the load of the application pulling the cone into the expansion sleeve. UDZ 6™ is approved for non structural applica- tions in cracked and non cracked concrete, hollow block and brick. Features & Benefits • Hammer-in method makes installation quick and easy. • Full expansion of the anchor is evident when the head of the anchor sits flush with the fitting or substrate. • Once fully set, the UDZ 6™ becomes tamper resistant. • The anchor’s large flat head prevents fixture pullover. • Shallow embedment minimises inteference with steel reinforcing • Uses include steel track and channel fixing, perforated strap installation, metal fixtures and brackets Specification Material Carbon Steel Corrosion Protection Zinc Plating Head Style - Anchor Large Flat (12mm) Fixing Method Hammer - in Setting Method Impact Anchoring Method Expansion Drilled Hole Diameters 6mm Anchor Lengths 35mm Maximum Fixture Thickness 5mm Substrates Concrete, Stone, Solid Brick, Solid Block, Grout Filled Block, Hollow Brick, Hollow Block, Hollow Slab Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Pump Large flush head Diameter 12mm Suits fixture hole 7-8mm Tamper proof once installed The barb grips the hole to prevent the anchor from pulling out The UDZ expands automatically, pulls the cone into the expansion sleeve and expands against the hole wall PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Cracked Concrete Fire Resistant Seismic Zinc Plated ETA Option 1 Cracked Concrete Fire tested TR020 ETA European Technical Approval
  • 25.
    CONSTRUCTION SYSTEMS INDIA25 UDZ6™ Hammer - in Wedge Anchor Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture until the flange of the anchor contacts the fixture. 3. Hammer home the expansion anchor until the head is flush with the fixture. UDZ 6™ Hammer - in Anchor Part No Anchor Max Fixture Overall Anchor Head Drilled Fixture Hole Min Hole Order Size Thickness Length Ø Hole Ø Ø Depth Qty (mm) (mm) (mm) (mm) (mm) (mm) (mm) 057228 6 5 35 12 6 7 40 200 Trades & Applications Electrical Contractor General Builder Plumbing Contractor Mechanical Services Metal profiles and fixtures 4 4 4 4 Sign Installation 4 4 4 Pipe/Conduit Saddle Installation 4 4 4 Steel Channel 4 4 4 4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. UDZ 6™ Hammer - in Anchor - Indicative Working loads in 25mpa Concrete Anchor Size/ Drilling Anchor Fixture Hole Maximum Recommended Safe Tensile Hole Ø (mm) Depth (mm) Depth (mm) (mm) Fixture Thickness (mm) Load (25MPa) 6 50 30 7-8 5 70kg For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence.
  • 26.
    CONSTRUCTION SYSTEMS INDIA26 PROLONG™ UniversalFrame Anchor 3 anti-rotation zones for improved hole grip anchoring 4 expansion legs hold the anchor behind the second surface Specification Material - Sleeve Nylon Material - Screw Carbon Steel, Stainless Steel 316 A4 Corrosion Protection - Screw Zinc Plating, Stainless Steel 316 A4 Head Style Hex Head with washer, countersunk flat Fixing Method Through Fixture Setting Method Rotation Anchoring Method Interference Fit Drilled Hole Diameters 10mm Anchor Lengths 80mm, 100mm, 145mm Maximum Fixture Thickness 10mm, 30mm, 75mm Substrates Concrete, Stone, Solid Brick, Hollow Brick, Solid Block, Hollow Block, Hollow Slab, Lightweight Concrete (AAC) Block Description The Prolong™ Universal Frame Anchor with screw bolt is suitable for multiple uses in concrete and masonry in non structural applications. Approved for use in cracked and non cracked concrete, solid or hollow masonry. Suitable for external installation where cladding or screen is mounted in front of the anchor. The Prolong™ Universal Frame Anchor is suitable for applications in a range of operating temperatures. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Impact Driver Hex Sockets Features & Benefits • Versatile anchor for all materials including hollow blocks, brick and concrete • Three anti-rotation zones for maximum grip. • Installed through the fixture. • High contact surface area in hollow materials. • High shear load. Countersunk sleeve allows flush finish broad loose washer 6 expansion legs hold the anchor in front of the second surface PERFORMANCE RELATED MATERIAL SPECIFICATION Cracked Concrete Fire Resistant Seismic Zinc Plated ETAG020 10mm Ø Cracked Concrete Stainless Steel ETA European Technical Approval
  • 27.
    CONSTRUCTION SYSTEMS INDIA27 PROLONG™ UniversalFrame Anchor PROLONG™ Frame Anchors - Hex Head - Zinc Plated Part No Anchor Max Fixture Overall Anchor Drilled Hole Min Hole Hex Socket Order Size (mm) Thickness (mm) Length (mm) Dia (mm) Depth (mm) (mm) Qty 566668 10 10 80 10 90 13 50 566669 10 30 100 10 110 13 50 566671 10 75 145 10 155 13 50 * Supplied complete with hex screw and washer PROLONG™ Frame Anchors - Countersunk Head - Zinc Plated Part No Anchor Max Fixture Overall Anchor Drilled Hole Min Hole Torx Drive no. Order Size (mm) Thickness (mm) Length (mm) Dia (mm) Depth (mm) Qty 566653 10 10 80 10 90 40 50 566654 10 30 100 10 110 40 50 566656 10 75 145 10 155 40 50 PROLONG™ Frame Anchors - Countersunk Head - Stainless Steel 316 A4 Part No Anchor Max Fixture Overall Anchor Drilled Hole Min Hole Torx Drive no. Order Size (mm) Thickness (mm) Length (mm) Dia (mm) Depth (mm) Qty 566721 10 30 100 10 110 40 50 566722 10 45 115 10 125 40 50 566723 10 75 145 10 155 40 50 Installation PROLONG™ Frame Anchor 1. Drill a hole to the recommended diameter and depth using the fixture as a template. If the fixture thickness is less than the maximum, increase the hole depth accordingly. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the anchor through the fixture and tap with a hammer until the collar of the anchor contacts the fixture. 3. Tighten screw until the head of the screw is flush with the collar of the anchor. Trades & Applications General Builder Building Contractor Wall Cladding Installer Window/Door Installer Anchoring Wall/Base Plates & Brackets 4 4 4 Fitting Door & Window Frames 4 4 4 4 Wall Joists and Cladding 4 4 4 4 *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets. PROLONG™ Frame Anchors - Technical Data - Indicative Working loads in 25mpa Concrete Anchor Size/ Drilled Hole Tighten Recommended Safe Tensile Recommended Shear load Hole Ø (mm) Dia (mm) Torque (Nm) Load (25MPa) Load (25MPa) 10 10 10 100kg 100kg For load capacity data according to ETA standards consult ETA reports. These loads above are based on one anchor without edge or spacing influence. TORX™ Drive
  • 28.
    CONSTRUCTION SYSTEMS INDIA28 AnkaScrew™ Screw- in Anchor Specification Material High Carbon Steel ( Stainless Steel 316 A4 to special order) Corrosion Protection Zinc Plating, Mechanical Galvanising ( Stainless Steel 316 A4 to special order) Head Style Flanged Hex Fixing Method Through Fixture Setting Method Rotation Anchoring Method Thread Forming Drilled Hole Diameters 5mm, 6mm, 8mm, 10mm, 12mm, 16mm Anchor Lengths Refer table Maximum Fixture Thickness Refer table Indicative Working Refer table Loads in 32MPa Concrete* Substrates Concrete, Solid Brick, Solid Block, Hollow Block, Hollow Slab, Hollow Brick Hardened high carbon steel construction Single self-tapping thread provides secure anchorage over the full embedment of the anchor without bursting the substrate Thread helix angle requires less setting torque Features & Benefits • The AnkaScrew™ is both fast and easy to install as it simply screws into a pre-drilled hole. • The AnkaScrew™ is even faster and easier to remove. It simply screws out leaving an empty hole with no protruding metal parts to grind off. • The AnkaScrew™ is ideal for close-to-edge and close-to-anchor installation as its self-tapping, rotation setting method of installation is not subject to any expansion pressure, therefore does not burst the substrate. Description The AnkaScrew™ Screw-In Anchor is a totally removable, medium duty, rotation setting, thread forming anchor, ideal for either temporary or permanent anchoring into substrates such as concrete, brick, hollow brick or block. The AnkaScrew™ is particularly well suited to close-to-edge or close- to-anchor fixing as it does not expand and burst the surrounding substrate. Related Products DynaDrill™ Carbide Drill Bits Hole Cleaning Brush Hole Cleaning Pump Impact Wrench Impact Sockets Flanged hex head for improved performance PERFORMANCE RELATED MATERIAL SPECIFICATION Dynamic Load Pull down Close to edge Fire Resistant Mechanical Galvanised Stainless Steel Removable Temporary Internal thread for rod suspensions AnkaScrew Rod Suspension Anchor Hex Head socket for fast installation. Flanged washer hex head design strengthens and braces the anchor head against side loading and perpendicular forces Hi-Lo thread design for correct hole alignment and insertion 6mm drilled hole size for fast installation MGAL Zinc Plated
  • 29.
    CONSTRUCTION SYSTEMS INDIA29 AnkaScrew™ Screw- in Anchor Trades & Applications General Builder Construction Contractor Racking Installer Concrete Formworker Bottom plates & Service Suspension 4 4 4 4 Temporary hand rails/safety barriers 4 4 4 Pallet racking 4 Formwork support 4 4 4 Installation 1. Drill a hole to the recommended diameter and depth using the fixture as a template. Clean the hole thoroughly with a hole cleaning brush. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the AnkaScrew™ through the fixture and screw it into the hole with either a socket wrench or an impact driver using slight pressure until the self-tapping action begins. 3. Tighten the AnkaScrew™ until the fixture is held firm. If resistance is experienced when tightening, unscrew the anchor one turn and re-tighten. Ensure that you do not over tighten. AnkaScrew™ Screw-In Anchors - Mechanically Galvanised - Hex Flanged Head Part No. Anchor Maximum Overall Drilled Hole Fixture Hole Min Hole Effective Order Size Fixture Anchor Ø Ø Depth Length Qty (mm) Thickness (mm) Length (mm) (mm) (mm) (mm) (mm) AS05030HGAL 5 5 30 5 7 30 28 100 AS06050HGAL 6 20 50 6 8 60 44 100 AS06075HGAL 6 45 75 6 8 65 69 100 AS08060HGAL 8 20 60 8 10 75 54 100 AS08075HGAL 8 35 75 8 10 75 69 100 AS08100HGAL 8 60 100 8 10 80 94 100 AS10060HGAL 10 10 60 10 12 80 54 50 AS10075HGAL 10 25 75 10 12 85 69 50 AS10100HGAL 10 50 100 10 12 95 94 50 AS12075HGAL 12 15 75 12 14 100 69 50 AS12100HGAL 12 40 100 12 14 110 94 50 AS12150HGAL 12 90 150 12 14 110 144 20 AnkaScrew™ Screw-In Anchors - Zinc Plated - Hex Flanged Head AS16115 16 25 115 16 18 107 94 10 AS16140 16 50 140 16 18 107 144 10 316 A4 stainless steel AnkaScrews available to special order. Lead times apply. AnkaScrew™ Screw-In Anchors - Indicative Recommended Loads in 32MPa Concrete Anchor Size/ Embedment Min Edge Min Anchor Max Tensile Max Shear Hole Ø (mm) Depth (mm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)* 5 25 15 15 1.4 1.5 6 45 60 35 4.1 4.5 8 60 80 45 6.6 8.4 10 75 100 60 9.8 13.8 12 90 120 70 14.4 16.7 16 90 160 100 15.8 18 For indicative loads in 20MPa concrete multiply tensile load by 0.73 and shear load by 0.79 AnkaScrew™ Rod Flanged Head Suspension Anchor - Zinc Plated Part No Description Internal Anchor Anchor Drilled Hole Min Hole Hex Socket Order Thread Size Length Ø Depth Size Qty (mm) (mm) (mm) (mm) (mm) (mm) AS06035R10HBZ AnkaScrew™ Rod Flanged Head - M10 10 6 35 6 45 13 100 AS06035R12HBZ AnkaScrew™ Rod Flanged Head - M12 12 6 35 6 45 15 50 AnkaScrew™ Rod Flanged Head Suspension Anchor - 32MPa Concrete Anchor Size/ Embedment Min Edge Min Anchor Safe Tensile Hole Ø (mm) Depth (mm) Distance (mm) Spacing (mm) Load (32MPa) 6 35 25 50 225kg *The design engineer should ensure the structural element is capable of supporting these loads. For more detailed information consult technical data sheets.
  • 30.
    CONSTRUCTION SYSTEMS INDIA30 TrakFast™ 800Premium Track Fixing Tool Features & Benefits • Massive 100J power – Consistent fixings even in extreme applications. • 50 pin magazine – Reduces downtime in loading the magazine • Battery Gauge – Avoid running out of battery power. • Fuel Cell Gauge – Always know when to change fuel cells. • Lithium Battery – Fast Charge, Long Life • Tool-less Depth of Drive Adjustment • Power Saving Technology – isolates battery when tool is not in use • Optional 20 pin magazine for tight spaces. • Easily removable fastener guide and magazine • Greater tool clearance – Allows the tool to fit in close to edge applications. • Greater track clearance – Allows the tool to fit in deep track, up to 57mm. • Removable Support Leg – Ensures tool is at 90° to work surface • Electronically controlled fuel injection – Ensures consistent power in a wide temperature range. • Low Maintenance. Designed to work in all conditions. • Patented gas cylinder design • No drilling required Description For fast, high volume, continuous fixing of steel track, channel and mesh in all operating environments and substrate materials. The TrakFastTM 800 is the most technologically advanced gas tool on the market with a compact design that is well balanced for repetitive fixing applications. The new TrakFastTM 800 offers a number of innovative features allowing quicker, safer installation of partitioning track, pest control mesh and formwork systems. With the 50 pin magazine and extra power, the speed at which the TrakFastTM 800 is able to perform installations provides tremendous savings in total installed cost. Related Products Drive Pins & Fuel Cells Specifications Weight 3.9kg Height 520mm Length 396mm Magazine Capacity 50 (+3) pin magazine Impact Force 100J Actuation Pressure 5kg Overdrive 4mm Intermittent Operation 2 pins per second Fuel Cell Life 600 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 3.7V Lithium-ion Battery Charge time 90mins (25mins for 500 fixings) Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Electronic Fuel Injection Compact & Lightweight Design Removable 50 Pin Magazine Lithium Battery Battery & Fuel Gauge Depth of Drive adjustment
  • 31.
    CONSTRUCTION SYSTEMS INDIA31 TrakFast™ 800Premium Track Fixing Tool Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. If the magnetic washer adaptor is fitted, the washer should be placed in the adaptor without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate. TrakFast™ 800 Part No Description Order Qty TRAKFAST800 TrakFast™ 800 Pulsa™ Gas Tool + 2 x Lithium- Ion Batteries plus charger (018361) 1 Kit includes: TrakMaster™ 800 Tool, high impact carry case, 2 batteries, battery charger, safety glasses and instruction manual. Trades & Applications Ceiling and Partitioning Formwork Pest Control Contractor Contractor Contractor Track to concrete 4 Track to steel 4 Plywood to steel 4 Sacrificial steel formwork to steel 4 Pest control mesh to concrete 4 Accessories Part No Description Order Qty 018543 Pulsa 800 20 Pin Magazine 1 018544 Pulsa 800 50 Pin Magazine 1 018545 Pulsa 800 Lithium-ion Battery 1 018546 Pulsa 800 Lithium-ion Battery Charger 1 014641 Pulsa 800 Magnetic Washer Adaptor 1 018424 TrakFastTM 800 Fastener Guide 1 B20544L Gas Tool Degreaser and Lubricant 1 PA1613 Safety Glasses 1 Application test on-site before use is recomended. Pulsa 800 Pin Part No Description Length Order Qty P8HC615 Premium HC615 Pin (060524) 15mm 500 P8HC617 Premium HC617 Pin (060525) 17mm 500 P8HC622 Premium HC622 Pin (060526) 22mm 500 10 strip collation + 1 x Fuel Cell Heavy Duty Pin Range for Steel and Hard Concrete Fixing The Ramset™ range of Premium Drive Pins has been designed for steel, standard and hard concrete applications. Specifications Raw Material Carbon Steel Corrosion Protection Zinc Mechanically Plated (Min coating 10µm) Nominal Head Diameter 6.4mm Nominal Shank Diameter 3.0mm / 2.7mm Shear Strength 1200N/mm2 Tensile Strength 1950N/mm2 Hardness 53-56HRC
  • 32.
    CONSTRUCTION SYSTEMS INDIA32 TrakFast™ TF1200StandardTrack Fixing Tool Features & Benefits • Durable and reliable • Off position to prevent draining the battery when tool is not in use • Cordless - self powered, no set up time required • Sequential actuation - safe operation • Tool automatically resets piston • Narrow nose and profile to reach inside deep leg track • Soft cushioned grip • Carrying case • Mechanical fuel injection Description TrakFast™ TF1200 is a standard gas technology tool for fixing steel track or channel to concrete or steel. The mechanical fuel injection system delivers reliable performance in many operating environments. For fast installation of partitioning and track, use the TrakFast™TF1200 gas tool to provide medium to high volume repetitive fixing into a range of building materials. Related Products Drive Pins & Fuel Cells Specifications Weight 3.8kg Height 450mm Length 380mm Magazine Capacity 40 (+2) pin magazine Impact Force 77J Actuation Pressure 5kg Intermittent Operation 2 pins per second Fuel Cell Life 1,100 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 6V Battery Charge time 2.5 hours Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Mechanical Fuel Injection40 Pin Magazine Battery Off Position
  • 33.
    CONSTRUCTION SYSTEMS INDIA33 TrakFast™ TF1200StandardTrack Fixing Tool Accessories Part No Description Order Qty PA1613 Safety Glasses 1 B0092 Battery 1 B0020 Battery Charger 1 TFPS AC / DC Adaptor 1 TFGAS Replacement Fuel Cell 6 B20544L Gas Tool Degreaser and Lubricant 1 Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate. TrakFast™ Part No Description Order Qty TF1200 TrakFast™ TF1200 Tool + 2 batteries 1 Kit includes: TrakFast™ Tool, high impact carry case, 2 x batteries, battery charger, safety glasses and instruction manual Trades & Applications Ceiling & Partitioning Contractor Track to concrete 4 Track to steel 4 Application test on-site before use is recomended. Part No Description Length Order Qty FPP012S 12mm Heavy Duty Steel/Concrete 12mm 1000 FPP034S 20mm Heavy Duty Steel/Concrete 20mm 1000 10 strip collation + 1 x Fuel Cell. These pins and fuel are not suitable for use in the TrakFast™ 800 tool. Heavy Duty Pin Range Drive pin designed for fastening partitioning track to steel. Specifications Raw Material Carbon Steel Corrosion Protection Zinc Electroplated (Minimum coating 5µm) Nominal Head Diameter 6.4mm Nominal Shank Diameter 3.0mm/2.7mm (Stepped Shank) Shear Strength 1120N/mm2 Tensile Strength 1800N/mm2 Hardness 50-56HRC
  • 34.
    CONSTRUCTION SYSTEMS INDIA34 InsulFast™ GT3Premium Insulation Fixing Tool InsulFast™ GT Part No Description Order Qty 820300 InsulFast™ GT3 Pulsa™ Tool + 2 x Batteries (T3IF) 1 Kit includes: InsulFast™ GT Pulsa™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses, allen key, dust cover and instruction manual Features & Benefits • The fastest insulation fixing system • Virtually no recoil! • 3 times less cocking force required than explosive powered tools • Faster install than explosive powered tools - lower in place cost • Automatic power adjustment • Fixes to concrete and steel without the need for adjustment • Compatible with all major insulation types • Low insertion force • Textured face for compatibility with rendering applications • Sizes to suit soft and rigid insulation from 25mm to 100mm • Soft insulation with thickness greater than 100mm may be compressed. Description The fastest insulation fixing system! This new gas technology system provides effortless overhead fixing of insulation with virtually no recoil. The low tool compression force enhances user comfort. Automatic power adjustment to suit substrate material. Related Products Drive Pins & Fuel Cells Specifications Weight 3.5kg Height 363mm Length 466mm Impact Force 100J Actuation Pressure 3.5kg Intermittent Operation 1 pin per second Fuel Cell Life 1,000 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 6V Battery Charge time 3 hour Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Electronic Fuel Injection Compact & Lightweight Design Low Compression Force Belt Clip 100mm insulation fixing Capacity Virtually No Recoil
  • 35.
    CONSTRUCTION SYSTEMS INDIA35 InsulFast™ GT3Premium Insulation Fixing Tool Insulation Fasteners for Concrete, Masonary and Steel Part No. Rigid Insulation Soft Insulation Fastener Order InsulFastGT3 Thickness Thickness Colour Qty T3IG625* 25mm 25mm – 30mm Natural (White) 400 T3IG625B* 25mm 25mm – 30mm Black 400 T3IG638* 38mm 38mm – 45mm Natural (White) 350 T3IG650 50mm 50 mm – 55mm Natural (White) 300 T3IG650B* 50mm 50 mm – 55mm Black 300 T3IG663* 60mm 60mm – 65mm Natural (White) 500 T3IG675 75mm 75mm – 85mm Natural (White) 250 T3IG675B* 75mm 75mm – 85mm Black 250 T3IG6100 100mm 100mm – 110mm Natural (White) 200 Fastener Specification Fastener Body Material High Density Polyethylene (HDPE) Holding Diameter 60 mm Lengths Available 25 mm to 100 mm Drive Pin Material Carbon Steel Drive Pin Plating Mechanical Zinc Plate Drive Pin Shear Strength 8.0 kN The recommended load (kN) are calculated from the mean ultimate load and a factor of safety higher than 4. A minimum of 4 fixings per fastened unit are required. As concrete composition varies jobsite testing is recommended. Technical Load Data Part No. Concrete Strength Tensile Working Load Limit WLL T3IG625 to T3IG6100 25 – 45 MPa 0.15 kN Extruded Polystyrene Polyester Fibreglass / Rockwool Expanded Polystyrene Compatible Insulation Polyurethane Foam & Polyisocyanurate Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. The insulation fastener should then be placed on the end of the fastener guide without compressing the front end of the tool. 3. The insulation fastener should then be forced through the insulation by pushing on the tool. 4. The tool should then be compressed against the work surface. (Mak- ing sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed, and the insulation fastener is in contact with the work surface, the trigger can be actuated and the faster is driven into the substrate securing the insulation fastener in place. Trades & Applications Insulation Ceiling & Partitioning Installers Contractor Insulation to concrete 4 4 Insulation to steel 4 4 Fuel Cells are included with all fasteners. *Other sizes and colours up to 100mm in length are available on request. Minimum order quantities and lead times apply.
  • 36.
    CONSTRUCTION SYSTEMS INDIA36 Cablemaster™ 800Premium Cable and Pipe Fixing Tool Features & Benefits • Battery Gauge – Helps avoid running out of battery power. • Fuel Cell Gauge – Always know when to change fuel cells. • Lithium Battery – Fast Charge, Long Life • Tool-less Depth of Drive Adjustment • Power Saving Technology – isolates battery when tool is not in use • Compact design with 20 pin magazine – Allows the tool to fit in tight spaces • Easily removable fastener guide and magazine • Greater tool clearance – Allows the tool to fit in close to edge applications. • Removable Support Leg – Ensures tool is at 90° to work surface for optimum fixings • Electronically controlled fuel injection – Ensures consistent power in a wide temperature range. • Low Maintenance. Designed to work in all conditions. • Patented gas cylinder design • No drilling required Description The CableMasterTM 800 is the most technologically advanced gas tool on the market. The new CableMasterTM 800 offers a number of innovative features allowing quicker, safer installation of a wide variety of clips for plumbing, data and electrical installations. The speed at which the CableMasterTM 800 is able to perform installations provides tremendous savings in total installed cost. Related Products Drive Pins & Fuel Cells Contractor Packs Specifications Weight 3.8kg Height 309mm Length 396mm Magazine Capacity 20 (+3) pin magazine, Impact Force 82J Actuation Pressure 5kg Overdrive 4mm Intermittent Operation 2 pins per second Fuel Cell Life 750 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 3.7V Lithium-Ion Battery Charge time 90mins (25mins for 500 fixings) Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Electronic Fuel Injection Lithium Battery Battery & Fuel Gauge Removable 20 Pin Magazine Depth of Drive adjustment Compact & Lightweight Design
  • 37.
    CONSTRUCTION SYSTEMS INDIA37 Cablemaster™ 800Premium Cable and Pipe Fixing Tool Accessories Part No Description Order Qty 018543 Pulsa 800 20 Pin Magazine 1 018545 Pulsa 800 Lithium-ion Battery 1 018546 Pulsa 800 Lithium-ion Battery Charger 1 018423 CableMasterTM 800 Fastener Guide 1 B20544L Gas Tool Degreaser and Lubricant 1 PA1613 Safety Glasses 1 CS42025 Saddle Adaptor 20/25mm 1 Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The clip should then be placed on the end of the fastener guide without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven into the substrate securing the clip in place. CableMaster™ 800 Part No Description Order Qty CABLEMASTER800 CableMaster™ 800 Pulsa™ Gas Tool + 2 x Lithium-Ion Batteries (018360) 1 Kit includes: CableMaster™ 800™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses and instruction manual Trades & Applications Plumbing Electrical Fire & Contractor Contractor Security Permanent cable suspension to concrete and steel 4 4 Pipe suspension systems to concrete and steel 4 Fire and security cabling to concrete and steel 4 4 Temporary cable suspension to concrete and steel 4 Application test on-site before use is recomended. Pulsa 800 Pin Part No Description Length Order Qty P8HC615 Premium HC615 Pin (060524) 15mm 500 P8HC617 Premium HC617 Pin (060525) 17mm 500 P8HC622 Premium HC622 Pin (060526) 22mm 500 10 strip collation + 1 x Fuel Cell Heavy Duty Pin Range for Steel and Hard Concrete Fixing The Ramset™ range of Premium Drive Pins has been designed for steel and hard concrete applications. Specifications Raw Material Carbon Steel Corrosion Protection Zinc Mechanically Plated (Min coating 10µm) Nominal Head Diameter 6.4mm Nominal Shank Diameter 3.0mm / 2.7mm Shear Strength 1200N/mm2 Tensile Strength 1950N/mm2 Hardness 53-56HRC
  • 38.
    CONSTRUCTION SYSTEMS INDIA38 Cablemaster™ 800Cable and Pipe Fixing Systems CableMaster™ Consumables ClipElec™ 4 4 4 4 4 4 DataLec™ Clip 4 4 4 4 4 4 4 CTClip™ 4 4 4 4 4 4 EClip™ 4 4 4 4 Strap & Plate Mounting Washer 4 Catenary Wire Bracket 4 4 Application Type 4 Recommended DataCable Strap,Plates&Fixtures LightDutyCableTray Flexible/PlasticPipe CatenaryWire ElectricalConduit CableFixing SmallDiameterRigidPipes MetalPipes Metal/NylonStraps Fire&ServiceCabling
  • 39.
    CONSTRUCTION SYSTEMS INDIA39 DataLec™ MultiPurpose Data Cable Clip Application test on-site before use is recomended. Datalec™ Multi-purpose Data & Cable clips Pulsa 800 Part No Description Order Qty P8CPGDLHC617 DataLec™ Clip Contractor Pack (Heavy duty pins 17mm) (500xclips,HC617pins,cable ties 200mm x 4.8mm Black, Fuel cell) 1 P8CPGDLHC622 DataLec™ Clip Contractor Pack (Heavy duty pins 22mm) (500xclips,HC622pins, cable ties 200mm x 4.8mm Black, Fuel cell) 1 VEL1225 Hook and loop strap 12mm x 25metre Roll (optional extra) 1 Features & Benefits • One clip for data and standard cable installations • Multiple cable mounting positions • Wide soft VELCRO® style strap (12mm) or hard plastic tie compatible • Parallel or multi-directional cable fixing • Single and cable bundle installations • Non abrasive support and protection of services • Suits cable in conduit and small diameter pipe applications • Fix to standard and hard concrete, hollow masonry block & steel formwork Specifications Raw Material HDPE, High impact ,Halogen free Slot opening 14mm wide Clip spacing recommendation from 0.3 to 1mtr (approx.) depending on application Dimensions (mm) 33W x33D x 14H *NOTE: Testing concluded when clip pulled over pin head or strap/tie failed .Job site testing may be required before use to determine actual achievable job site values. Results have been achieved using a CableMasterTM tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension load capacities are for static load situations only. Values shown represent a minimum factor of safety of 3:1 against the ultimate capacity.Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, a minimum of 3 fixings should be used per fastened unit. 1. Tested with Pricemark Cable Tie, # CT-76380NAT100 2. Tested with VELCRO Brand strap - 12mm VELCRO @ 60mm overlap with 50mm diam bundle. Description DataLec™ Clip is a Multipurpose data and cable clip for the fast installation of specialised and standard cables. Install Fibre Optic, Broadband, Cat5/6, Audio visual and other specialised cables using soft VELCRO® style straps to correctly support and secure these cables without damage. For standard electrical and power cabling installations hard plastic cable ties or soft VELCRO® style straps can be used to suit installation needs. This versatile and strong clip design is suitable for the installation of multiple cable bundles, multi-directional cable runs, small diameter conduits with cables and plastic/metal pipes. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Performance Table* Width Concrete compressive strength 20MPa 40MPa Cable Tie (supplied) 4.8mm 5kg 7kg Cable Tie1 7.6mm 12kg 15kg VELCRO strap2 12mm 3kg 4kg Installation Procedure 1. Gently insert clip mounting tip (centre of clip) into CableMaster™ tool nosepiece 2. Press clip against substrate, depress CableMaster™ tool nosepiece and fix clip 3. Attach cable to DataLec™ clip with appropriate tie or strap for the application Optional Item VEL1225 VELCRO® is a registered trademark of Velcro Industries B. V. Total tensile load capacity per DataLecTM Clip - HC617 or HC622 Pins
  • 40.
    CONSTRUCTION SYSTEMS INDIA40 ClipElec™ Cableand Pipe Clip ClipElec™ All-purpose Cable Tie Clips Pulsa 800 Part No Description Order Qty P8CPGCL ClipElec™ Contractor Pack (500 x clips, HC622 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) 1 P8CPGCLHC617 ClipElec™ Hard Concrete Contractor Pack (500 x clips, HC617 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) 1 Features & Benefits • ClipElec™ can be used for cable, conduit and tube work. • Universal design allows cable ties up to 9mm wide. • Designed with an in-built energy absorber for perfect embedment. • Clips directly onto the CableMaster™ Pin Guide for one handed operation. • Hands are a safe distance from the Pin Guide during installation. • Can be used with the PulsaLift™ Pole to fix from the ground. • No drilling required. Specifications Raw Material Polypropylene copolymer, high impact, halogen free. UV resistant Capacity Up to 9mm cable tie width. Spacing Recommendation 0.5 & 1 metre (approx) Fire Resistance Properties Incandescent wire test (regulation NFC 20-455) 750°C passed - LCIE laboratory test results N° 438 309 (December 1998) Low Temperature Test No breakage at 0°C Dimensions 32 x 37mm *NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Description ClipElec™ is an all purpose cable tie system that may be used for fixing cable, conduit and pipes for a wide variety of electrical and plumbing applications. This system is extremely versatile allowing for many different sized cables, pipes and conduit to be secured. The ClipElec™ all purpose cable tie system may be used with the 4.8mm supplied cable ties or with other cable ties up to a maximum width of 9mm. Installation Procedure 1. Simply clip the ClipElec to the tool pin guide. 2. Press against the substrate, press the trigger & the clip is fixed. 3. Install the tube or conduit with cable tie. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Performance Table* Pin Load Capacity (Tension) - Concrete Cable Tie Width 20MPa 32MPa HC617 9mm 10kg 12kg HC622 9mm 10kg 12kg HC622 4.8mm 2.5kg 3.7kg Application test on-site before use is recomended.
  • 41.
    CONSTRUCTION SYSTEMS INDIA41 CTClip™ OnePiece Clip with Strap CTClip™ Pulsa 800 Part No Description Pipe / Conduit Diameter Order Qty P8CPGCT CTClip™ Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 16 - 32mm 1 Performance Table* Load Capacity (Tension) - Concrete Pin 20MPa 32MPa HC617 7kg 9kg HC622 7kg 10kg Specifications Raw Material High impact, Nylon 66 Spacing Recommendation 0.5 & 1 metre (approx) Fire Resistance Properties UL94HB Fire Test Description The CTClip™ is the all in one cable tie system. With the integral cable strap the CTClip™ can be used for cable, conduit and tube work. Fast installation of cables and pipes, no extra parts required. Installation Procedure 1. Side mount clip into pin guide. 2. Press against work surface. Fire tool. 3. Install the cable or conduit/tube as required. Fasten tie strap. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible *NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Features & Benefits • CTClip can be used for cable, conduit and tube work. • Maximum cable cluster or tube diameter of 32mm. • Clip base raised above work surface. • In-built energy absorber for optimum pin penetration. • Side mount clip into pin guide. • One handed installation. • Fix from the ground with the PulsaLift™ Pole. • No drilling required. Application test on-site before use is recomended.
  • 42.
    CONSTRUCTION SYSTEMS INDIA42 EClip™ Conduitand Pipe Clip Performance Table Tube extraction loads at 22°C Force required to manually remove tube from the clip Clip Size Average Ultimate Load (approx) 16mm 4kg 20mm 6kg 25mm 8kg Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block k 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Description The EClip™ is ideal for firmly securing conduit, plastic and metal pipes. Once installed, the clip is able to be rotated to allow for precise positioning of rigid and flexible tube. The design of the EClip™ incorporates interlocking connections to allow for multiple clips to be joined together side by side for a professional finish. Specifications Raw Material High quality polypropylene Halogen free. Fire resistant Spacing Recommendation 0.5 and 1 metre (approx) EClip™ Pulsa 800 Part No Description Pipe / Conduit Diameter Order Qty P8CPGEC16 Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 16mm 1 P8CPGEC20 Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 20mm 1 P8CPGEC25 Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) 25mm 1 Installation Procedure 1. Side mount the EClip™ onto the tool Pin Guide. 2. Fixing is quick and precise. 3. When fixed, it can be easily rotated around the pin to adjust its position. Features & Benefits • The EClip™ is designed to clip easily onto the CableMaster™ Pin Guide from the side allowing one-handed operation. • After installation the EClip™ can be rotated around the pin to adjust alignment. • The slotted design of EClip™ absorbs energy, preventing the pin head from splitting the clip. • The hollow structure of the EClip™ gives flexibility for easy insertion of conduit. • EClip™ incorporates male/female connections allowing multiple conduit installation side by side. • No drilling required. Application test on-site before use is recomended.
  • 43.
    CONSTRUCTION SYSTEMS INDIA43 CatenaryWire Bracket™ Application test on-site before use is recomended. Catenary Wire Bracket Assembly Pulsa 800 Part No Description Order Qty P8CPGCWB Catenary Wire Bracket Contractor Pack (400 x brackets, HC617 Pins, Fuel Cell, 200mm x 4.8mm Black) 1 Specifications Steel type CA2S-E. Steel Thickness 2mm providing a high resistance to deformation. Nominal Fixing Hole Diameter 7.5mm Description Reinforced steel angle bracket, with closed eye for catenary wire and cable installations when fixing to concrete, concrete block and steel. Suitable for light to medium duty, close to ceiling applications. At each end of the catenary wire run (or as required) a mechanical anchor eye bolt should be used for maximum strength and tensioning of the wire Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block 4 4 Steel 4 k Steel Decking 4 4 4 Suitable k Possible Installation Procedure 1. Place bracket assembly into the pin guide. 2. Depress pin guide against work surface, fix bracket into position. 3. Attach cables and wires as required. Features & Benefits • For catenary wire, cable, and hanger rod installations when fixing to concrete, hollow block and steel. • Improved clampdown to work surface with dimpled baseplate. • Optimum pin penetration with cushioned base. • Strengthening ribs reduce bracket twist and deformation. • Rounded edges to prevent cable damage. • Suits light to medium duty fixing applications. (see performance table) • Eye size - 7mm. Performance Table* Load Capacity (Tension) Product - Concrete 32MPa Cat Brkt Pulsa assembly, HC617 Pin 14kg *Notes: 1.Values represent the maximum recommended working load in tension. 2. A minimum of 5 fastenings per fastened unit must be used. 3.Results have been achieved with a CableMaster™ tool. 4. All visible failures must be replaced and a new fixing set away from any spalled concrete. 5.Tension loads provided are for static load situations only. 6. Job-site testing may be required to determine actual achievable job-site values 7.Minimum edge distance 75mm. Minimum spacing between fixings 50mm.
  • 44.
    CONSTRUCTION SYSTEMS INDIA44 Strapand Plate Washer Strap and Plate Washer Part No Description Order Qty SPMW Strap and Plate Washer 500 Installation Procedure 1. Gently place washer assembly into end of nose piece. 2. Place assembly tip in position. 3. Depress nose piece against work surface, fire tool. Description The Strap and Plate Washer may be used in a wide variety of applications where thin materials or fixtures with existing holes need to be quickly fastened. Common applications where the Strap and Plate washer are used include securing thin metal, nylon and Velcro straps for ducting, cable bunches and other fixtures. Brackets with existing pre-drilled holes for traditional mechanical fasteners can be secured with the use of strap and plate washers. Pin Selection Guide Substrate HC617 HC622 Hard Concrete >50MPa 4 4 Concrete <50MPa 4 4 Hollow Concrete Block 4 4 Steel 4 4 Steel Decking 4 4 4 Suitable k Possible Features & Benefits • FAST One-Step Fixing of metal, nylon and velcro straps for ductwork, cable bunches and fixture installations. • Suitable to span wide mounting holes in cable suspension brackets or switchboxes up to 8mm diam. • To reinforce mounting holes in brackets and prevent fixture pullover. • Precise hole alignment. • Use with pre-drilled or solid straps and plates. • Suitable for use with CableMaster™ Pulsa™ collated pins. • Choose the pin length to suit the application. • One handed fixing to concrete, hollow block and steel.
  • 45.
    engineers, right throughto a National Customer Service Centre providing order placement and delivery coordination. Reid supports MORETHANMEETSTHEEYE Contact the Reid Customer Service Centre 1300 780 250 or visit www.reid.com.au E N G I N E E R E D S O L U T I O N S F O R C O N C R E T EE N G I N E E R E D S O L U T I O N S F O R C O N C R E T E ITW Construction Systems | www.itwcsanz.com Contact local office or go to www.itwcs.co.in
  • 46.
    CONSTRUCTION SYSTEMS INDIA46 HammerDrill Driver 18V Three Mode Drill Description A powerful 18 volt combination tool for high torque drilling, screwdriving and percussion drilling. Specification Battery Pack 18 V / 4.0 Ah Battery Type Li-Ion No Load Speed (1st gear / 2nd gear) 0 - 450 / 0 - 1800 rpm Beats Per Minute (1st gear / 2nd gear) 0 - 7200 / 0 - 28000 bpm Max. Drilling Capacity Steel / Wood / Masonry 13 / 38 / 16 mm Torque Settings 24 Max Torque 75 Nm Weight incl. Battery 2.6 kg Features & Benefits • 4 pole frameless motor generating a impressive 75Nm of torque • Variable speed trigger for enhanced control • Percussion drill mode for masonry and stone drilling • 24 stage torque adjustment • Spindle lock plus keyless chuck - convenient bit change with one hand • Large ergonomic soft grip design for comfortable use • 2 year warranty Hammer Drill Driver Part No Description Order Qty CHDDR18 Hammer Drill Driver*(bare tool only) 1 CBATR18 18V Battery 3ah 1 CBATR18HD 18V Battery 4ah 1 CCR18 18V Battery Charger 1 *Can be purchased as bare unit or as part of a kit. Related Products Battery (4.0Ah Lithium Ion - CBATR18HD) Charger ( CCR18 ) Driver Bits 4 pole frameless motor generates high torque Built in LED to illuminate workspace All metal single sleeve 13mm/ 1/2” tungsten carbide jaw chuck Trades & Applications Builder Plumber Electrician Carpenter HVAC Timber / Steel Drilling 4 4 4 4 4 Masonry Drilling 4 4 4 4 4 Screw Driving 4 4 4 4 4 Noise / Vibration Information Sound pressure level: 75.5dB (A) Sound power level: 86.5dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 11.6m/s2 . Belt clip Large overmold soft grip handle for increased comfort Charger & Battery 18V Power Supply CBATR18 CHDDR18 + CBATR18 CCR18
  • 47.
    CONSTRUCTION SYSTEMS INDIA47 ImpactDriver18V Fixing and Fastening Tool Hammer Drill Driver Part No Description Order Qty CIDR18 Impact Driver* (bare tool only) 1 CBATR18 18V Battery 3ah 1 CBATR18HD 18V Battery 4ah 1 CCR18 18V Battery Charger 1 *Can be purchased as bare unit or as part of a kit. Description The Ramset R18 Lithium Ion cordless impact driver is a high speed and high torque tool for fixing and fastening applications. Specification Battery Pack 18 V / 4.0 Ah Battery Type Li-Ion No Load Speed 0 - 2200 rpm Beats Per Minute 0 - 3200 ipm Bit Retention ¼” Hex Torque 158Nm Weight incl. Battery 1.8kg Features & Benefits • 4 pole frameless motor delivers 158Nm of torque • ¼” Hex bit holder • Variable speed trigger for enhanced control • LED lighting for working in dark spaces • All metal gear and impact mechanism • Large soft grip moulded handle for improved comfort • 2 year warranty Related Products Battery (4.0Ah Lithium Ion - CBATR18HD) Charger (CCR18) Driver Bits 1/4” hex bit holder Soft grip handle for comfortable use High speed all metal gear and impact mechanism 160Nm torque Trades & Applications Builder Plumber Electri- cian Carpenter HVAC Screw Driving 4 4 4 4 4 Forward and reverse switch Built in LED to illuminate workspace Noise / Vibration Information Sound pressure level: 78dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 2.8m/s2 . Belt clip
  • 48.
    CONSTRUCTION SYSTEMS INDIA48 DynaDrill™ 522™ 2kgCombi Hammer Features & Benefits • 790W Motor • 2.7 Joules of impact energy • Block construction. Reliable and durable housing • Forward and reverse rotation • Depth gauge • Chisel function • Rotating brush plate for equal power in forward and reverse mode DynaDrill™ 522 Part No. Description Order Qty DD522 2kg Electro Pneumatic Hammer 1 Description The DynaDrill™ 522 Combi Hammer is the ideal tool choice for all those general purpose drilling applications whether into concrete, timber or steel. Specification Voltage 240V Power Input 790w Rated Speed 0-1300rpm Impact Rate 0-4700bpm Impact Force (Max) 2.7J Maximum Drill Diameters Concrete 24 mm Masonary (using Core Bit) 68 mm Steel 13 mm Wood 30 mm Optimum Drilling Size in Concrete 6-14 mm Weight 2.8Kg Noise / Vibration Information Sound pressure level: 91dB (A) Sound power level: 102dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 17m/ s2 or 13m/s2 chisel. 790W Motor Soft grip handle for comfortable control 4 mode setting - drilling, hammering, chiseling & neutral Builder Plumber Electirician Drilling into concrete 4 4 4 Removing Tiles (light chiseling) 4 4 Core Cutting 4 4 4 Related Products Carbide Drill Bits, Chisels and Cores
  • 49.
    CONSTRUCTION SYSTEMS INDIA49 DynaDrill™ 533™ 3kgCombi Hammer Related Products 3 Jaw Keyless Chuck (KCA544) Carbide Drill Bits, Chisels & Cores Description The DynaDrill™ 533 sets new standards for a 3kg combi hammer. Its ergonomic drop motor design gives the tool a more balanced feel and delivers the additional performance required when drilling large diameter high volume holes in concrete. Vertical, horizontal and overhead drilling. Features & Benefits • Powerful 800W Motor • Class leading drilling and chiseling performance • Low vibration due to the Ramset vibration control system • Balanced weight distribution as a result of the L shaped design • Quick change chuck system • Rotation stop for chisellingDynaDrill™ 533 Part No. Description Order Qty DD533 3kg Electro Pneumatic Hammer 1 Noise / Vibration Information Sound pressure level: 91dB (A) Sound power level: 102dB (A) Wear ear and eye protection. Vibration: The typical weighted acceleration does not exceed 12m/ s2 or 11m/s2 chisel. Specification Voltage 240V Power Input 800w Rated Speed 0-900rpm Impact Rate 0-4000bpm Impact Force (Max) 3.5J Maximum Drill Diameters Concrete 28mm Masonary (using Core Bit) 82mm Steel 13mm Wood 30mm Optimum Drilling Size in Concrete 12-18mm Chiseling Positions Weight 3.6kg Tool Holder SDS-Plus Builder Plumber Electirician Drilling into concrete 4 4 4 Removing Tiles (light chiseling) 4 4 Core Cutting 4 4 4 4 mode setting - drilling, hammering, chiseling & neutral Quick release exchangeable chuck system. Additional 3 jaw keyless chuck available as accessory (Part #054288) Compact and well balanced D-Shape design Powerful 800W Motor Vibration dampening mechanism
  • 50.
    CONSTRUCTION SYSTEMS INDIA50 CarbideDrill Bits and Chisels Undulating tip design* • Reduce contact line • Extreme drilling progress Two-point centering* • Optimum drilling performance • Two-point centering with recess Fully embedded cutting element • High strength durable head • Comfortable smooth drilling Clear wear marking • Accurate drill hole diameter • Extreme drilling progress • Extremely high service life Extra-long centering cutting edge* • Improved durability Curved cutting edge* • Wide carbide blades • Extremely high service life UNIVERSAL APPLICATIONS QUALITY and PERFORMANCE R3™ PLUS carbide comprises tough tungsten carbide head design and 4 spiral flutes for faster waste removal and drilling speed. R3™ PLUS Carbide and Chisels fit all SDS Plus machines. R3™ PLUS carbide drill bits are also available with 4 cutter heads for greater performance and drilling accuracy. Standard (2 Cutter) Carbide Drill Bits Part No. Diameter (mm/inch) Work Length (mm) Total Length (mm) Use with DD522 Use with DD533 DDR306050 6 50 110 4 u DDR306100 6 100 160 4 u DDR308065 8 100 160 4 u DDR308150 8 150 210 4 u DDR310100 10 100 160 4 u DDR310180 10 200 260 4 u DDR312125 12 150 210 4 4 DDR312250 12 250 310 4 4 DDR314200 14 200 250 4 4 DDR316125 16 150 200 u 4 Part No. Diameter (mm/inch) Work Length (mm) Total Length (mm) Use with DD522 Use with DD533 DQR316200 16 250 300 u 4 DQR316400 16 400 450 u 4 DQR318200 18 200 250 u 4 DQR318400 18 400 460 u 4 DQR324200 24 200 250 u u DQR324400 24 400 450 u u DQR326200 26 250 300 8 u DQR326400 26 400 450 8 u 3 Optimum Use u Outside Optimum 8 Not Recommended Carbide Drill Bits (Y Cutter) Part No. Type Width (mm) Total Length (mm) Use with DD522 Use with DD533 DHR3PCS Point - 250 4 4 DHR3FCS Flat 20 250 4 4 DHR3SC040 Spade 40 250 4 4 3 Optimum Use Chisels
  • 51.
    Developed and producedby Reid, “SwiftLift” clutch systems are engineered to perform and guaranteed safe. Tested and re-tested... from raw material quality, to x-ray, surface hardening and proof load testing you can expect safe lifting with all your precast elements. With Reid, nothing is left to chance! Reid Construction Systems. A division of ITW Australia Pty. Ltd. ABN 63 004 235 063. Contact the Reid Customer Service Centre 1300 780 250 or visit www.reid.com.au E n g i n E E r E d S o l u t i o n S f o r C o n C r E t EE n g i n E E r E d S o l u t i o n S f o r C o n C r E t E LUCK NEVER ENTERS THE EQUATION! LUCK NEVER ENTERS THE EQUATION! Contact local office or go to www.itwcs.co.in
  • 52.
    In the interestsof product improvement, ITW Construction Systems reserves the right to alter product specifications as required. It is the responsibility of the user to ensure product selected is appropriate for its intended use. ITW Construction Systems - India A division of ITW India Ltd 7-2-C36, Industrial estate, Sanath, Nagar Hyderabad, Pin-500 018 Phone: 040-32210518-20 Email: contact@itwcs.co.in Web: www.itwcs.co.in