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CoreDux Overview
Aeromart Toulouse #Digital, 2020
Stéphane Edler
2
COREDUX INTRODUCTION
2 AUTONOMOUS FACILITES (FR/NL) & 1 Brand New Engineering Hub (DE) SINCE 1906
Production Plant – Château-Thierry
Purification Plant – Tilburg
FTEs: c.115
Size: c.4,500m2
Purification focus: Ultra high purification of components under
cleanroom conditions, for purified components and assemblies
High-tech industries (e.g semicon, research institutes), Health tech
(e.g. life sciences & MRI machines, electron microscope)
FTEs: c.150
Size: c.8,600m2
Production focus: Manufacture and assembly of flexible metal hoses
using hydro-forming, welding, braiding and product validation &
certification for Industrial gases, Aeronautics, Space and E-mobility. Château-
Thierry
Tilburg
Engineering Hub - Aalen
Opened: June 2020
Focus: designing, engineering of mission critical gas and fluid layout systems
tapered to our customers exact needs.
3
EACH MARKET HAS ITS OWN CHALLENGES & WE HAVE MANY SOLUTIONS
COREDUX INTRODUCTION
Metal hoses
Metal
bellowsUHP vacuum
container
shields
High Pressure
hoses
Hybrid hoses
GLOBAL CROSS-INDUSTRY INNOVATION
4
WE MANUFACTURE EXACTLY WHAT YOU NEED
ARTERY SYSTEMS COVERING THE ENTIRE VALUE CHAIN
COREDUX INTRODUCTION
ARTERY SYSTEMS
GAS AND FLUID LAYOUT ENGINEERING
Crucial gas and fluid
transportation systems
5
WE SUPPORT YOU FROM IDEA TO REALITY (E2E [End To End] Support) – 1/3
COREDUX INTRODUCTION
RESEARCH AND DEVELOPMENT
ARTERY SYSTEMSARTERY COMPONENTS ARTERY LABORATORY AND VALIDATIONS
GAS AND FLUID LAYOUT ENGINEERING
Metal hoses, PTFE/THV/PFA/PUR hoses,
high precision bellows
- standardised products
- customer specific based on standard
- special developments
Crucial gas and fluid transportation systems
- Build 2 Print
- OEM White Box
Validating artery systems, solutions and
components
- type testing and validation
- endurance testing
- validation of assumptions
WE DELIVER EXACTLY WHAT YOU NEED
SERVICE AND QUALIFICATION
6
COREDUX INTRODUCTION
WE DELIVER EXACTLY WHAT YOU NEED
Design tool :
 Flexible Selection
 PED Classification
TUBRECH
Pressure drop calculation :
 Exact working configuration
 Calculation for each assembly
Customer dedicated design tools
DYNANUM™ Fluid
CODAP
Life endurance calculation :
 Exact working conditions
 Validation of the hose selection
VIBRATION QUALIFICATION
Method :
Modal Analysis - Impact hammer
Endurance tests - Shaker test
Mechanical Behavior Simulation :
 Finite Element Calc.
 Hydroforming
 Braided hose
Pressure + Fatigue
Flow Simulation :
 Finite Element Method
 Flow type definition
Optimisation of the
braiding parameters
DYNANUM™ Fluid
DYNANUM™ MECA
OPTRESS
VIBRATION ANALYSIS
Design Qualifications :
 Convolution Shape
 Hose assembly innovations
WE SUPPORT YOU FROM IDEA TO REALITY (E2E [End To End] Support) – 2/3
7
COREDUX INTRODUCTION
WE DELIVER EXACTLY WHAT YOU NEED
Customer dedicated design tools
WE SUPPORT YOU FROM IDEA TO REALITY (E2E [End To End] Support) – 3/3
Axial fatigue & 6
axis Shaker test
U-bend fatigue
small diameters
U-bend fatigue
large diameters
Cantilever test
Pressure cycles
(Burst) pressure
testing
8
COREDUX INTRODUCTION
HOSES MANUFACTURING PROCESS
9
COREDUX INTRODUCTION
IN-HOUSE NON-DESTRUCTIVE TEST METHODS
Pressure tests
(Integral) helium leak testing
X-Ray
Penetration tests
Topographical digital microscope
Cleanliness (High-Tech mainly)
Grade 4 - UV-Light - Bright Light inspection / Visual detection of residual parts
Class 1 to 6 - APC (Airborne particle count) / Residual particles average value
Grade 1 & 2 – Vacuum purity – RGA (Residual gas analyses) / Analysis of residual gas particles
Grade 2 - Gas purity - TOC (Tenax) - Organic Carbon Measurement / Analysis of residual
hydrocarbon particles

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CoreDuxAeromart

  • 2. 2 COREDUX INTRODUCTION 2 AUTONOMOUS FACILITES (FR/NL) & 1 Brand New Engineering Hub (DE) SINCE 1906 Production Plant – Château-Thierry Purification Plant – Tilburg FTEs: c.115 Size: c.4,500m2 Purification focus: Ultra high purification of components under cleanroom conditions, for purified components and assemblies High-tech industries (e.g semicon, research institutes), Health tech (e.g. life sciences & MRI machines, electron microscope) FTEs: c.150 Size: c.8,600m2 Production focus: Manufacture and assembly of flexible metal hoses using hydro-forming, welding, braiding and product validation & certification for Industrial gases, Aeronautics, Space and E-mobility. Château- Thierry Tilburg Engineering Hub - Aalen Opened: June 2020 Focus: designing, engineering of mission critical gas and fluid layout systems tapered to our customers exact needs.
  • 3. 3 EACH MARKET HAS ITS OWN CHALLENGES & WE HAVE MANY SOLUTIONS COREDUX INTRODUCTION Metal hoses Metal bellowsUHP vacuum container shields High Pressure hoses Hybrid hoses GLOBAL CROSS-INDUSTRY INNOVATION
  • 4. 4 WE MANUFACTURE EXACTLY WHAT YOU NEED ARTERY SYSTEMS COVERING THE ENTIRE VALUE CHAIN COREDUX INTRODUCTION ARTERY SYSTEMS GAS AND FLUID LAYOUT ENGINEERING Crucial gas and fluid transportation systems
  • 5. 5 WE SUPPORT YOU FROM IDEA TO REALITY (E2E [End To End] Support) – 1/3 COREDUX INTRODUCTION RESEARCH AND DEVELOPMENT ARTERY SYSTEMSARTERY COMPONENTS ARTERY LABORATORY AND VALIDATIONS GAS AND FLUID LAYOUT ENGINEERING Metal hoses, PTFE/THV/PFA/PUR hoses, high precision bellows - standardised products - customer specific based on standard - special developments Crucial gas and fluid transportation systems - Build 2 Print - OEM White Box Validating artery systems, solutions and components - type testing and validation - endurance testing - validation of assumptions WE DELIVER EXACTLY WHAT YOU NEED SERVICE AND QUALIFICATION
  • 6. 6 COREDUX INTRODUCTION WE DELIVER EXACTLY WHAT YOU NEED Design tool :  Flexible Selection  PED Classification TUBRECH Pressure drop calculation :  Exact working configuration  Calculation for each assembly Customer dedicated design tools DYNANUM™ Fluid CODAP Life endurance calculation :  Exact working conditions  Validation of the hose selection VIBRATION QUALIFICATION Method : Modal Analysis - Impact hammer Endurance tests - Shaker test Mechanical Behavior Simulation :  Finite Element Calc.  Hydroforming  Braided hose Pressure + Fatigue Flow Simulation :  Finite Element Method  Flow type definition Optimisation of the braiding parameters DYNANUM™ Fluid DYNANUM™ MECA OPTRESS VIBRATION ANALYSIS Design Qualifications :  Convolution Shape  Hose assembly innovations WE SUPPORT YOU FROM IDEA TO REALITY (E2E [End To End] Support) – 2/3
  • 7. 7 COREDUX INTRODUCTION WE DELIVER EXACTLY WHAT YOU NEED Customer dedicated design tools WE SUPPORT YOU FROM IDEA TO REALITY (E2E [End To End] Support) – 3/3 Axial fatigue & 6 axis Shaker test U-bend fatigue small diameters U-bend fatigue large diameters Cantilever test Pressure cycles (Burst) pressure testing
  • 9. 9 COREDUX INTRODUCTION IN-HOUSE NON-DESTRUCTIVE TEST METHODS Pressure tests (Integral) helium leak testing X-Ray Penetration tests Topographical digital microscope Cleanliness (High-Tech mainly) Grade 4 - UV-Light - Bright Light inspection / Visual detection of residual parts Class 1 to 6 - APC (Airborne particle count) / Residual particles average value Grade 1 & 2 – Vacuum purity – RGA (Residual gas analyses) / Analysis of residual gas particles Grade 2 - Gas purity - TOC (Tenax) - Organic Carbon Measurement / Analysis of residual hydrocarbon particles