2. 2
Predictive maintenance system is one
of the ways to increase the uptime
It helps in reducing breakdown caused
due to mechanical failures and due to
measurable parameters
There is plenty of breakdowns due to
operators, technicians, accidents and
external forces which can not be
avoided because of predictive
maintenance
Predictive Maintenance
Results In “0”
Breakdown
3. 3
Predictive Maintenance is more about
analysis of specific parameters and
monitoring real time health of machine
It is a tool that helps bringing precision
in maintenance process
Against the general , preventive
maintenance approach , it is more
specific and thus more impactful
Predictive Maintenance
are a set of Maintenance
Tasks
4. 4
Try considering breakdown costs
(Production loss/idle manpower/
capacity loss) into your maintenance
cost and predictive maintenance is just
a fraction of what it brings to the table
Predictive Maintenance , if executed
efficiently can eliminate almost all
mechanical failures due to wear and
tear in your plant
For most production plants this is
reduction is 40% of their down time.
Predictive Maintenance
is Expensive
5. 5
With all the reporting system coming in,
you filter all the data that is not required
and get only where the defect is.
Initially , dedicated technical engineer
was required to raise the alarm for any
deviation in parameters. But, this can
be easily done through software these
days
Predictive Maintenance
is Complex
6. 6
Predictive Maintenance is about
focusing on uptime and condition
monitoring
Spare Parts(specially mechanical) are
required to change after a certain
abrasion to prevent downtime
This matrix is what keeps managers
distance from implementing a good
predictive maintenance practices. To
deliver efficiency in operation , one has
to choose the right matrix
For Many Maintenance
Managers, It is Reducing
Spare Parts Consumption
Year On Year
