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Productivity Maximizing Asset Utilization
Productivity Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Asset Utilization ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Asset Utilization Case Studies
Asset Utilization – the Value Eliminate Losses True Definition of Reliability Make what, when, & quantity wanted Operating Asset Utilization Capacity / GP Process Capability & Stability Capacity Innovation Decrease Constraints Schedule Fulfillment Efficiency Lowest Cost Posture Process Impact Measure Business Results
Metrics Operating Asset Utilization     Capacity Impact Asset Utilization     Sales Impact Capacity Utilization     Available Capacity Overall Equipment Effectiveness     Performance vs. Plan Validated Production Yield Quality Rate Availability rate Performance rate % Operational Losses % Reliability & Maintenance Losses
POWERFUL TOOL FOR  ASSET UTILIZATION AND OEE ,[object Object]
[object Object],[object Object],DEEP ANALYSIS OF SYSTEMIC AND SPECIFIC ISSUES Major Work Processes Type of Issue Equipment Details Equipment
[object Object],TRUSTED PRODUCTION METRICS
[object Object],CONSISTENT MANAGEMENT REPORTING
EFFICIENT DATA ENTRY ,[object Object],[object Object],[object Object],Average data entry time < 5 minutes
Operator Tools Operators see performance Their shift or batch Prior shifts or batches
[object Object],[object Object],[object Object],Fosters Local Ownership 损失
[object Object],[object Object],[object Object],Fosters Global Leverage   . Same Graph: viewed by non-Local Person
ROBUST PLATFORM   STATE OF THE ART WEB HOSTING ON THE    AMAZON CLOUD ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Productivity Eliminate Production Losses without IT Headaches! ,[object Object],[object Object],[object Object],[object Object]

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MxMax Productivity Intro

  • 2.
  • 3.
  • 4.
  • 5. Asset Utilization – the Value Eliminate Losses True Definition of Reliability Make what, when, & quantity wanted Operating Asset Utilization Capacity / GP Process Capability & Stability Capacity Innovation Decrease Constraints Schedule Fulfillment Efficiency Lowest Cost Posture Process Impact Measure Business Results
  • 6. Metrics Operating Asset Utilization  Capacity Impact Asset Utilization  Sales Impact Capacity Utilization  Available Capacity Overall Equipment Effectiveness  Performance vs. Plan Validated Production Yield Quality Rate Availability rate Performance rate % Operational Losses % Reliability & Maintenance Losses
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12. Operator Tools Operators see performance Their shift or batch Prior shifts or batches
  • 13.
  • 14.
  • 15.
  • 16.

Editor's Notes

  1. I am a firm believer in the power of metrics, visibility, and accountability. That said, sustaining improvement is even more difficult and important to the pursuit of excellence. The typical pattern is to make great strides for 3 to 5 years, then when business conditions and management changes, we lose those improvements.