1. •Mob:+44 (0) 7438008855•Email: pmohan.ppap@gmail.com
MOHAN PULLABHATLA
WORK PERMIT
Leave to remain in UK. Tier 2 General Dependent VISA valid till 2018 and extendable.
PROFESSIONAL ACCOMPLISHMENTS
Total 19 years of wide experience production with 17 years in Plastic Injection Moulding 2 years in Profile
Extrusion, Press Shop Operations, Die Casting, Powder Coating.
My main sectors served are Automotive, Building Construction, Household Commodity Sector,
Electrical and Electronic sectors.
I have managed the plant from 2 profile extrusion lines to 6 thereby increasing plant turnover from 240
million to 840 million, managing all the 7 departments of the individual unit.
My key skills include OEE,Process Optimization, cost optimization,Tool trailing, Multi Cavity tooling,
Material Trailing, High Volume, Manufacturing, Vendor Development, SMED, Kaizen, Manpower
Handling, Project Planning, KANBAN, 5S, Why Why Analysis, Pokayoke, Cross Functional Team,
Quality Circle.
Employment History
Sept 13 – Nov 15 Encraft India Pvt.Ltd. India
Plant Manager
• Overall management of the production unit including all the 7 departments.
• Involved in complete plant set up from planning to commissioning of the plant.
• Increased the annual turnover from 240 million to 840 million
• Implemented the Environmental Management System, (ISO 9001: 2000, ISO 14000,
ISO 18001)
• Achieved and exceeded the targets set by line manager / Group President.
Nov 10 – Aug 13 Ecoplast, India
Propritor
• Started the own small scale production plant manufacturing injection moulding parts for Tier 2
Suppliers.
• Total Machines of 5 numbers and employed 12 skilled and semi-skilled employees.
• Turnover achieved was 10 million.
• As the location of the plant and the timing of the startup makes the plant needing more
Investment and we are not in a position to invest we have winded up the business at breakeven.
ADDRESS: 75 HUMPHREY MIDDLEMORE DRIVE, BIRMINGHAM, B170JJ
2. •Mob:+44 (0) 7438008855•Email: pmohan.ppap@gmail.com
MOHAN PULLABHATLA
Mar 07 – Nov 10 Precision Pipes and Profiles Co.Ltd.
Unit Head
• I was responsible for the complete production and new product development which were exported to
Countries like U.K, South Africa, Australia and India.
• I was the central coordinator for implementation of ERP within the Group along with JKT team
• Established the new set up by developing the Electrical products along with our Australian counterpart in
the name of Main Line whom Mr. Ross Andrews represented.
• My Reporting was to the Managing Director of the company
Mar 04 – Feb 07 Motherson Automotive Technologies and Engineering.
Deputy Manager
• I was responsible for the complete production and quality of the product which we used to supply to
OEMS like Honda, Maruti Suzuki, LG and Samsung
• I have worked closely with the vendors for their development and up gradation of manufacturing
techniques to benchmark world class standards that we followed to supply parts to our OEMS
• I had worked with cycle time reduction by optimizing process parameters like speed, pressure, time,
distance and temperature for 64 components and saved machine utilization by 20 percent.
• I have worked with SMED (single minute exchange of Die) and reduced the tool loading time to 3 Minutes.
• I have worked on the Top 5 Rejected parts on monthly basis by plotting fish bone diagram of 4M analysis,
thereby reducing their PPM level from 10000 to less than 2000 PPM at the initial level and further
continuing to reduce the same by means of forming quality circles and CFTS (Cross Functional Teams)
• I had initiated many Kaizens and there by does fool proofing for many problems on the shop floor
• I had won 5S trophy along with my team 3times.
June 01 – Feb 04 Minda Industries Limited
Senior Engineer
• I was responsible for the complete production and quality of the product which we used to supply to
Two wheeler Automotive OEMS like HONDA, BAJAJ and TVS
• I had worked with cycle time reduction by optimizing process parameters like speed, pressure, time,
distance and temperature for 25 parts
• I have worked with SMED(single minute exchange of Die) and Reduced the tool loading time from
Address: 75 HUMPHREY MIDDLEMORE DRIVE, BIRMINGHAM, B170JJ
3. •Mob:+44 (0) 7438008855•Email: pmohan.ppap@gmail.com
MOHAN PULLABHATLA
2hrs to 10 minutes.
• I have worked on the Top 5 Rejected parts on monthly basis by plotting fish bone diagram of 4M
analysis, thereby reducing their PPM level from 5000 to less than 100 PPM and reducing the cost
• I have worked closely with the vendors for their development and up gradation of manufacturing
techniques to benchmark world class standards that we followed to supply parts to our OEMS
May 2000 – June 2001 Moser Baer
Engineer
• I was responsible for the complete production and quality of CD Rom , CDRW and DVD for Sony
and Samsung
• I was working In shifts and was reporting to the production manager
• I had worked with cycle time reduction by optimizing process parameters like speed, pressure, time,
distance and temperature for the blank CD and reduced from 6.4 sec to 4.2 sec
• I have worked with SMED (single minute exchange of Die) along with my team.
May 1997 – April 2000 X-Pro India Limited
Junior Engineer
• I was responsible for the production and quality of GP/HIPS Sheet produced in my shift
and were supplied to OEMS like LG and Samsung
• I was working in shifts and was reporting to the shift in charge.
Sept 1995 – March 1997 Harbanslal Malhotra and Sons Ltd
Assistant Engineer
• I was responsible for the production and quality of Disposable Plastic Razors produced in my
• shift and were sold in the trade name of Laser in India.
• I was working In shifts and was reporting to the Deputy manager production
• I had worked with cycle time reduction by optimizing process parameters like speed, pressure, time,
distance and temperature for the base, sheet and handle of disposable razors.
• I have worked with 64 cavity hot runner molds.
Education
1993 BSc(Chemistry) Berhampur University
1994 Post Graduate Diploma in Plastic processing Central Institute
Address: 75 HUMPHREY MIDDLEMORE DRIVE, BIRMINGHAM, B170JJ
4. •Mob:+44 (0) 7438008855•Email: pmohan.ppap@gmail.com
MOHAN PULLABHATLA
Technology
References
References are available on request.
Address: 75 HUMPHREY MIDDLEMORE DRIVE, BIRMINGHAM, B170JJ