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Mining Operations Overview
Green Field Mining
By
Pramit Kumar Pattanayak
1. Steps to Open a Mine
a) To prove the potentiality of reserve, rehabilitation prog.
b) To workout the demand profile.
c) The available infrastructure(Road, Power line, Rly.
Siding, Housing, Market etc.)
d) Nature of deposit (Operating cost must be least).
e) Availability of equipment, Procurement of equipment
vis-a-vis mine target.
f) Financial Involvement and rate of return.
g) Manpower assessment.
h) Notice of opening in form1 to DGMS and also to DMS
of that region.
5
Project Report:
Based on the report supplied by GSI or other prospecting
agencies, A complete project report is to be prepared by
CMPDIL or by other approved body. This report is to be
submitted to G.O.I for its approval and necessary orders:
a) Land area requirement and its acquisition
b) Program including shifting of population and their
rehabilitation.
c) Life of the mine including M.O.W (Method of Working),
selection of customer in mode of return , dispatch
system , machinery.
d) Employment status in recruitment procedure.
e) EMP
f) EIA
g) Reclamation programme (Applicable for O/C) i.e. Green
belt vegetation.
2. Overview of Mining processes (1/2)
6
Processing
Dry Plant
Wet Plant
Despatch
CLO/ fines
despatch to
customers
Iron Ore Mining Process Flow
2. Overview of Mining processes (2/2)
7
Coal Mining Process Flow
MC
CC
TC
RJ
Quarry
Raw Coal and OB Removal Raw Coal processing to get
Clean Coal
To Customers
and Power
Plants
Crushing
RC: Raw Coal TC: Tailing Coal CC: Clean Coal MC: Middling Coal RJ: Reject
W: Waste IC: Internal Customer Q: Mine Quarry W: Waste
Coal Dispatch
Coal Beneficiation (Crushing and Washing)
Washery
RC
RC
w
Q
Coal Mining
MINES
OPENCAST MINES UNDERGROUND MINES
• Opencast Coal Mines Underground Coal Mines
• Opencast Metal Mines Underground Metal Mines
(Trench mining in NALCO)
PANCHPATMALI BAUXITE MINES OF
NALCO.
Panchaptmali
Bauxite Mines of
NALCO
BALABHADRA
KONARK SUBHADRA
ARKHAPAL-B
BHUBANESWARI
LINGRAJ
BALIPATA
DURGA
RADHIKAPUR
D
C
KOSLA
GOPAL
PRASAD
WEST
HINGULA
NISA TOWN
B2
B1
KALINGA
EAST
C'
PADMA
D
NATRAJ
NANDIRA
TALCHER
E'
DUELBERA
DHARAMPUR
TALCHER
AUNLI
PATRA-
PADA
MACHHAKATA
MAHANADI
CHHENDIPADA
BHAGIRATHI
BAITARNI
TIKRA
ALAKNANDA
NAINI BANKHUI
MANDAKINI
NEELACHAL
KANIHA
STPC
SAMAL
TOWN
A'- JAGANNATH
B'-
C'-
D'-
E'-
SOUTH
ANANTA
ANANTA
HANDIDHUA
O.C.
BALANDA O.C.
O.C.
O.C. EXPN
U.G.
INDEX
BARAKAR
KARHARBARI
NALA/
TALCHER
METAMORPHIC
ROAD
EXISTING RLY. LINE
RIVER
COLONY
NANDIRA JHOR
ROAD
ROAD
ANGUL TOWN
NALCO
SMELTER
N
A
L
C
O
TPS
(NALCO)
TO CUTTACK
T
O
C
U
T
T
A
C
K
/P
A
R
A
D
IP
/V
IZ
A
G
FERT. PLANT
FCI
NH
-23
TO ROURKELA
UTKAL
A
TO SAMBALPUR
TALCHER SAMBALPUR RAILWAY LINE
ROAD
NH-42
0M 4675M 9350M
84°-45'
2
0°-50'
2
1°-00'
2
1°-10'
84°-45' 85°-00' 85°-15' 85°-25'
2
1°-00'
2
0°-55'
T
O
P
A
L
L
A
H
A
D
A
TIK
RA
N
A
DI
R
O
A
D
Bharatpur
south
Bharatpur
north
CHHENDIPADA
BAITARNI
EAST
WEST
WEST EAST
Promotional
Promotional
BRAHMNI
KALINGA
GOPAL
PRASAD
EAST
WEST
NC
NC NC
Cptv.
Cptv.
Cptv.
Cptv.
Cptv.
Cptv.
( KANIHA-II)
Non potential
BALABHADRA
Cptv.
Kosla exploration
camp
Brahmni River
RAMCHANDI
Cptv.
UTKAL
RADHIKAPUR
EAST(INCL.
UTKAL F)
SINGHARA JHOR
NC
SAKHIGOPAL-B
NC
ARKHAPAL-A
NC
NC
UTKAL E
BLOCK
BLOCK LOCATIONMAP
NATIONAL ALUMINIUM COMPANY LIMITED
MINING PLAN FOR UTKAL-EOCP
UTKAL
E
GEN-II
UTKAL-E & UTKAL-D COAL MINES OF
NALCO.
Utkal-D&E Coal
Mines of NALCO
NALCO MINES
BRIEF ABOUT UTKAL D& E (Combined) COAL MINE
Sl
.
N
o
Details Utkal D & E
1 Total area 825.01 Hectare (Ha)
Forest
land
312.70 Ha
3 Extractable
Reserve
176.05 Million Tonnes
4 Area of
Excavation
393.44Ha
5 Peak Rated
Capacity
4.0 Mtpa
6 Coal Grade G-13 (avg)
7 Expected Life of
Mine
48 year
11
THERE ARE 04(FOUR) PILLARS OF ANY GREEN FIELD MINING
1. Environmental Clearance
2. Land acquisition
3. Mining Lease
4. Forest Clearance
12
12
MAJOR ACTIVITIES FOR GREEN FIELD COAL MINE PROJECT
 Land Acquisition for:
- Mining Lease Area, R&R,CISF Colony ,Township
- Transport Corridor
 Mining Lease
 Environmental Clearance
 Forest Clearance
 EPCM Consultancy contract
 Coal and OB out sourcing contract (MDO)
 Electrical Power
 Water (Industrial and Drinking) clearances
Miscellaneous activities.
 Explosive Magazine Permission from Controller of Explosive, Nagpur
 Permission for Establishing Diesel Bunk and Using Diesel Bousers
 Wild Life Clearance from PCCF(WL) and CWLW.
 Consent to establish Coal Mine from OSPCB
 Tree felling permission from Forest Department
 Mining Opening Permission from DGMS.
 Permission to use water and electricity from Govt. Authorities
16
Land Acquisition
Land Acquisition step(As per land acquisition act 1894)
• NOTIFICATION NO ACTIVITIES
1. Short title, extent and commencement.
2. (Repealed)
3. Definitions.
4(1). Publication of Notification in official Gazette and in two daily news
5. Payment of compensation for damage done to land during the course
of surveying
6(1). Declaration that the land is required for a public purpose.
7. After draft declaration under Section–6 Collector to take order for the
acquisition of the land.
8. Land to be marked out measured and planned, unless it has already
been done under Section – 4
 Family generology
survey
 Land Survey
 Structural Survey
 Tree Enumeration
LAND ACQUISITION
18
NOTIFICATION NO ACTIVITIES
9. Collector to cause public notice to be given at convenient
places on or near the land inviting claims to compensation
for all interests in land.
10. Power to require and enforce the making of
Statements as to names and interests.
11. Enquiry and award by Collector.
12. Collector to give immediate notice of award (12-2) to those
who are not present when award made.
13. Adjournment of enquiry.
13A. Correction of clerical errors, etc.
14. Power to summon and enforce attendance of witnesses and
production of documents.
15. Matters to be considered and neglected.
15A. Power to call for records, etc.
Taking possession
22
Mining
lease
23
Mining Lease
Application
Inspection by
Geologists
Spot inspection report
to Director Geology
& Mining
Technical recommendations
to department of Mines,
State Government
Inspection by
RI/Tahasildar
Spot inspection
report to Collector
Revenue recommendation
to Department of Mines ,
State Government.
Department of Mines,
State Government
Recommendation by
Ministry of Mines
State Govt
Ministry of
Coal , Govt.
of India
Concurrence
for grant to
State Govt.
Intention to grant
order by state
Govt.
ML order by
state Govt.
Approval of Mining Plan
Site clearance from MoEF
Project Clearance from MoEF
ML Deed
Execution
Land
demarcation and
Stamp duty
Adjudication
Permission
from DGMS
Mine Opening
Notice
Mining
Operation
COLLECTORATE
DGPS
Survey
24
Rehabilitation
AND
Resettlement
25
25
PROPOSED AREA TO BE ACQUIRED FOR R&R SITE FOR 350 FAMILIES :-
MINIMUM FACILITIES TO BE PROVIDED IN PROPOSED R&R SITE
 School
 Roads, Drains and playground
 Drinking water and electricity facilities in village
 Village Sabhagruha
 Mahila Samiti Gruha
 Temple, Church and Maszid as per religion
 Cremation ground/Burial ground
 Arrangement for enhancement of Skills
 Common pond.
 Any other facilities as required for day to day life
Utkal-D & E Coal Mines - INTRODUCTION
Particulars Details
Lease area 825 Ha
No. of workable coal seams 17
Geological Reserve 297.578 Million tonnes
Extractable Reserve 176.05 Million Tonnes
Grade of Coal G-13 (Avg. GCV- 3747 kcal/Kg)
Stripping Ratio 2.27: 1
Mine Capacity 4.0 Million Tonnes per Annum
Mine Life 46 Years
Mining Method Mechanised Opencast including Highwall mining
Coal: Surface Miner, Payloader & Dumpers
OB: Drilling & Blasting, Shovel Dumper combination
Mode of operation of Mine Through Mine Developer cum Operator
M/s UCMIPL (Consortium of M/s Mythri Infrastructure Pvt. Ltd & M/s AMR Ltd.)
Notice of Mine Opening 22.08.2022
Status of Mining Operation Mining Operation from Utkal-D Coal Mine was started w.e.f.09.11.2022 and
Clearances for Utkal-D&E Coal Block (Combined) is under process.
30
LOCATION DETAILS
Particular Details
Area Project area: 862.526 ha (ML Area: 824.316 ha + freehold area: 38.21 ha)
Location of
Mine site
Villages
Nandichhod (Gopiballavpur), Gopinathpur Jungle, Kosla,
Kundajhari Jungle, Korada, Raijharan, Similisahi
Tehsil Chhendipada
District Angul
State Odisha
Toposheet No Core Zone: 73D/13
Buffer Zone: 73H/1, 73G/4, 73C/16 and 73D/13
Category Category “A”, 1(a)-(3) Mining of Mineral
Project Utkal D & E
31
Sub-bituminous coal or black lignite is a grey-black or dark
brown coal. It ranges from hard to soft as it represents an
intermediate stage between low quality lignite and higher
quality bituminous coal. The carbon content of sub-bituminous coal
varies from 70-76%.[8] Sub-bituminous coals are among the
younger coals geologically—approximately 251 million years old.
Therefore, the longer burial time compared to lignite increases it's
energy density ranges from 18-23 MJ/kg.[4] This type of coal is the
most commonly used, with 30% of coal resources being sub-
bituminous
Coal available in Our Mines
33
Timeline/Milestones
Sl. No. Milestone Timeline (Actual / Expected)
1 Allotment of Utkal D&E Coal Mines in favour of Nalco (Zero Date) 02.05.2016
2 Grant order for Mining lease of Utkal-D 16.04.2020
3 EC (Environment Clearance) of Utkal-D Coal Block 11.08.2020
4 Revision of Zero Date of Utkal-D&E Coal Block 21.08.2020
5 FC (Forest Clearance) of Utkal-D Coal Block 06.01.2021
6 Execution of Mining Lease of Utkal-D Coal Block 25.03.2021
7 Grant order for Mining lease of Utkal-E 12.04.2021
8 Grant of Mine opening permission of Utkal-D Coal block 21.05.2021
9 FC (Forest Clearance) of Utkal-E Coal Block 31.01.2022
10 Engagement of MDO (LOA) 28.02.2022
11 Execution of Mining Lease of Utkal-E Coal Block 31.03.2022
12 Grant of Mine opening permission of Utkal-E Coal block 30.09.2022
13 Construction of Railway siding 31.10.2023
14 Development of major Mining Infrastructure, Roads, Buildings, workshop, Lab. etc
including Development of R & R Colony - Completion
31.10.2023
15 Commercial Operation date 31.12.2023
GEOLOGY
Utkal-D&E coal blocks are located in the southcentral part of Talcher coalfield, Odisha.
Talcher coalfield is the south-eastern most part of lower Gondwana basin within northwest southeast trending Sone-
Mahanadi master basin belt. The coalfield is nearly elliptical in shape having strike length of about 80km (east-west)
and dip extension (north-south) of around 26km. Strike and Dip General strike of the beds in mainly E-W to ESE-
WNW with slight variations in the central part of the block. The direction of the dip of the strata is towards N to NNE
and the amount varies from 3 °-8 °. 3 faults with throw ranging from 0 to 15m heading both North & Southward.
Faults occur mostly in the central part of the block; thus major part of the combined block remains almost free from
structural disturbance. Dip of the fault plane is around 70° -75°.
Gross Geological Reserve "Mt“-303.71
Blocked Reserve "Mt“- 113.3520
Extractable Reserves "Mt" 176.0500
Excavation Area 393.4400
External Dump 345.4100 4.
Safety Zone 23.3100 5. Other Use 29.8200 6.
Infrastructure area 65.1100
RULES & REGULATION IN COAL MINES SAFETY
35
Sl. No. Statute
1 The Mines Act, 1952
2 The Mines Rules, 1955
3 The Coal Mines Regulations, 2017
4 The Mines Rescue Rules, 1985
5 The Mines Vocational Training Rules, 1966
6 The Mines Crèche Rules, 1966
7 The Mines Maternity Benefit Act & Rules, 1963
8 The Indian Explosive Act, 1884
9 The Explosive Rules, 2008
10 The Workmen Compensation Act, 2010
11 The Electricity Act, 2003
12 The Central Electricity Authority (measures related to safety & supply) Regulations, 2010
RULES & REGULATION IN COAL MINES SAFETY(Envt)
36
Sl. No. Statute
1 The Environment (Protection) Act 1986 (EPA);
2 The Forest (Conservation) Act 1980;
3 The Water (Prevention and Control of Pollution) Act 1974; and
4 The Air (Prevention and Control of Pollution) Act 1981.
5 MMDR Act 1957
6 Mineral Concession Rule 1960
7 Mineral Conservation and Development Rules 1988
8 Wildlife protection act 1972
Mining Operation in Utkal D Coal Mine
Mining Method- Surface Mining using Surface Miner + shovel-Dumper combination in coal excavation.
Drilling- blasting + shovel-Dumper combination for removal of Overburden.
Development process of a new mine
 Geological survey
 Exploration
 Mine development
 Mining
 Rehabilitation: acid mine drainage, selective
mining, waste rock dumping site, cover system,
erosion control, revegetation etc.
 Environmental monitoring
2
Mining Methods
 Surface/open cut mines:
 Strip mining; dragline
 open pit mining; truck & shovel, BWE etc.
 Underground mines: manual, semi- mechanized, fully-
mechanized
 Bord/Room-and-pillar mining
 Longwall/shortwall mining
 Other methods depending on seam conditions
3
Open cut/surface mining: 40% of total produced coal (WCI)
 (For example, 80%: Australia,67%: USA)
•Strip mining: horizontal~gentle dip seams(side-casting, in-pit disposal)
•Open pit: Steep dip and multi-seams (dump site, out-of-pit disposal)
•Mountain top removal mining (Appalachian coal field, USA)
Stripping Ratio = Volume of Material (bcm)/ Extraction of Coal (ROM-ton*)
4
Strip Mining
5
Open pit mining (shovel & truck): flexible
4
2
Seismic survey and exploration drilling
4
3
Topsoil stripping by bulldozer or scraper
4
4
Overburden drilling for blast holes and blasting
4
5
Blasting pattern (example)
10
Explosives
 ANFO (Ammonium Nitrate Fuel Oil
Explosive)
 Slurry, Watergel, Emulsion Explosives
 High Density ANFO (emulsion blends or
heavy ANFO)
 Velocity of detonation:
ANFO
Watergels
Emulsions
2,200-4,000 m/s
3,500-5,000 m/s
4,500-6,100 m/s
12
Dragline (50 million US$)
13
Bucket Wheel Excavator (over 1 billion US$)
50
Truck and shovel
51
Super dump truck-Komatsu 960E
(Payload:327t) 5 million US$
52
Coal extraction (truck, dozer & shovel)
53
The major equipment for the mine producing
7 Mt/yr
 6 x electric rotary drills (250 mm dia.) for overburden
 12 x electric shovels with 17 m3 buckets for
overburden
 4 x hydraulic shovels with 11 m3 buckets for coal
 6 x rubber tired front end loaders with 9.6 m3 buckets
 50 x 154 t 900 kW rear dump trucks for waste haulage
 14 x 109 t 900 kW rear dump trucks for coal haulage
 19 x 300 kW track-mounted bulldozers
 3 x 224 kW wheeled bulldozers
 Other vehicles (Pick-up cars, Site-mixing truck,
Graders, Water spray trucks etc.)
54
Performance of equipment
 Availability = Operated hours/Scheduled hours x 100
(%)
 Efficiency = Operated hours/Available hours x 100
(%)
 Utilization = Real work hours/Operated hours x 100
(%)
 The bigger, the better!
55
Typical underground mining systems
56
Room (Bord)-and-pillar (Continuous miner
and shuttle car)
57
Wongawilli method and break line support (BLS)
23
Longwall mining
Shield Supports
Shearing Machine
Armored Face Conveyor
Stageloader &
Belt Tailpiece
Drive Unit For
Armored Face Conveyor
59
Mining Operation in Utkal D Coal Mine
Mining Method- Surface Mining using Surface Miner + shovel-Dumper combination in coal excavation.
Drilling- blasting + shovel-Dumper combination for removal of Overburden.
Longwall face with shearer and shield
supports
 Seam thickness: 1.5-7.0m
 High performance
61
Plow mining
for thin seams:
Seam thickness:
0.6-2.3 m
Full automation
62
Shortwall
Mining
63
Prop and cap mining system
物理探査の
の
概要
概要
64
“Kakkuchi” (Cut & fill) mining for
steep coal seam
65
Longwall top coal caving (LTCC) method for extra-thick
seam
66
Multi-slicing method for thick
seam
31
Blasting
gallery
(BG)
method
for thick
seams
using
long
blasting
holes
32
Ring
blasting
pattern
Longwall Panel Design
 Geological conditions: faults, coal seam
 Panel size:
Panel width; 50-250 m,
Panel length; 300-1000m, ave. 450m
 Super panel in the USA
Panel length; over 3000m
Twenty-mile mine: Panel length; about
6000m
34
Vertical stress distribution around a
longwall panel
71
Interpanel-pillar system
72
Stability of the
longwall face
using shield
supports
73
74
75
Rapid roadway drivage with S-
100 Roadheader
76
Material transport
77
Rockbolts
42
Roadway drivage with bolter miner
43
Dual support system with steel supports and bolts
Roof bolt
(2.4m)
Rib bolt(1.5m)
W-strap with steel mesh
Steel pipe
Fiber mesh
Standing steel support
80
Stress
conditions in
UK and Japan
coal mines
81
Strata Behavior Monitoring System
(a) Monitoring System
82
(b) Tell-tale System
Accidents in underground coal mines
1) Roof and rib falls
2) Outbursts of coal, rock and gas
3) Spontaneous combustion
4)Coal dust explosion: frictional sparks
from machine cutting
5)Gas explosion: frictional sparks from
machine cutting
6) Mine fire
7) Water inrush and flooding 47
48
Causes of roof fall
 Geological conditions: weak strata,
deterioration due to water (humidity),
wet/dry cycle of ventilated air
 Stress conditions: magnitude and
direction, heading faces, intersections,
mining activities
 Support systems: bolting, standing
supports (steel arches, three-piece sets,
articulated supports, yielding supports,
etc.)
49
Highwall mining systems
 Transit mining systems from surface to
underground
 Safest underground mining system
because of none working in underground
 Mining systems
1) Auger mining
2) Metec Miner System
3)Continuous Highwall Mining (CHM)
System: Add car system, Archveyor
system 50
Auger mining
87
Metec miner system
88
Add car system (CHM)
89
Archveyor system (CHM)
90
Longwall punch mining
91
Room/Bord-and-pillar punch mining
56
Methane gas emission/diffusion at
ponds
93
Rehabilitation
Sedimentation pond
Recovery of a disturbed land into a stable, safe and forming a sustainable
forest ecosystem 59
60
Mining Area
Coal Mining Operation
AVAILABLEMACHINERYFLEET
Salient features of Bauxite Mine
-Largest Bauxite deposit in Asia
-Largest Bauxite producing Mine in Asia
-Open cast, fully mechanized, trench concept Mining
-Simultaneous Reclamation
-Largest double roll tooth crusher
-Longest single flight conveyor on hilly terrain
North block
Central block
South block
Present Working area
PANCHPATMALI BAUXITE MINES
Status as on dt. 31-03-2021
1. Bauxite Transported to Refinery:
142.7 mill. Tons apprx.
1. Balance Mineable reserves :
164.3 mill. Tons apprx.
1. Balance Life of Mine (apprx): 22 yrs @
7.5mtpy.
The deposit occupies
the crest of the
Panchpatmali
plateau, which is
about 21kms long
and trends in NNE-
SSW direction. It has
a plateau top area of
16.80 sq.Kms
Key parameters
Top soil 0 – 1 mtr.
OB thickness 2 - 4 mts.
Bxt. thickness 14 mtr. Avg.
Tonnage (Total) 310 mil.tons
Al2O3 40 - 44 %
SiO2 2 - 3 %
Field Samples
SABmis2ppt
OB/Aluminous Laterite
Bauxite
PLK Khondalite
PANCHPATMALI BAUXITE DEPOSIT
Bottom bauxite
(3-4 m)
Main Bauxite
(8-10m)
Lateritic OB
(2-4 m)
Top soil
(0-1 m)
Top soil
(0-1 m)
Lateritic OB
(2-4 m)
Main Bauxite
(8-10m)
Bottom bauxite
(3-4 m)
Backfilled
area
Plantation
s
Cross section Vertical section
FUNCTIONS OF GEOLOGY DEPT.
(As per MCDR 2017)
• Carry out Prospecting & Exploratory works.
• Prepare Geological Maps, Plans & Sections.
• Maintain Bore hole Samples, logs & Records.
• Calculate Ore Reserves and Grades.
• Update Mineral Resources as per UNFC guidelines.
• Conserve & Optimise use of Mineral Resources.
• Guide Mining Operations to Optimise Ore Quality & Qauntity.
• Develop appropriate Sampling methods & Prepare samples.
• Carry out Mineralogical studies.
• Implement IBM guidelines as applicable.
Drilling
Sample
Processing
Reserve Estimation
& Mine Planning
Plan Implementation
& Quality Control
Drill Sample
PROCESS FLOW CHART
KPA Objectives
Pre-Production
Drilling
Drilling on 25m x 25m grid.
Mine planning
1. Reserve Estimation (100/25m grid)
2. Long term Plans(5yrs) and Short term plans Annual /
Monthly Mine plans .
Sample Collection
& processing
1. Hourly ROM samples
2. Blast /Rip/Btm bxt. /Field Samples
Quality
control
1. Ensure ROM Quality - Al2O3(T) & SiO2(T)
2. Maximise Ore Recovery
KEY OBJECTIVES
106
❖ Pre-Production drilling is required to know the grade and thickness of
overburden and Bauxite ore.
❖ PP Drilling carried out on 25m x 25m grid.
❖ Powder sample is collected from each meter of drilling
❖ Each sample after being dried and processed (grinded up to -200 Mesh
size) is sent to laboratory for chemical analysis
❖ The analysis of meter wise sample data is used for mine planning
purpose, where the estimation is done using SURPAC Mine planning
Software
Blocks Area
Overburden (Top soil + Laterite) Bauxite
Tonnage
(Mill.T)
Al2O3
%
SiO2%
Thickness
In Mtrs
Tonnage
(Mill.T)
Al2O3% SiO2%
Thickness
In Mtrs
Central &
North Block
NB* 3.48 36.73 16.46 2.2 20.27 41.57 4.12 14.0
CB-I # 0.16 38.85 12.09 1.5 1.33 42.25 3.37 14.5
CB-II 3.87 35.44 14.02 1.1 63.10 43.85 3.56 14.5
C-N Mine 7.51 36.11 15.11 1.6 84.70 43.28 3.69 14.4
South Block SB 7.94 35.91 16.34 1.6 79.94 42.37 3.88 13.6
Panchpatmali C-N + SB 15.45 36.01 15.74 1.6 164.64 42.84 3.78 14.0
Balance Reserve As on 31.03.2021
THE MONTHLY ROM QUALITY AT PANCHPATMALI BAUXITE MINE
SHOULD BE MAINTAINED AS FOLLOWS :
• Total Al2O3 : 42.50 ± 2.0 %
• Total SiO2 : 3.84 ± 0.50 %
QUALITY CONTROL
⮚ Removal of Top Soil
⮚ Loosening of Lateritic OB by Drilling-Blasting/Ripping-Dozing
⮚ Loosening of Main Bauxite by Ripping-Dozing/Drilling-Blasting
⮚ Selective excavation of bottom bauxite by Excavators
⮚ Loading by Wheel loaders or directly by Back hoe excavators
⮚ Transportation by 55T/100T rear dumpers
⮚ Crushing and Conveying of ROM Bauxite to Alumina Plant
Process involved in Bauxite Mining
RECLAMATION AND REHABILITATION OF MINED OUT AREA
Thank You
Safety first!
• Thank you
• for your kind
• attention!
61

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Mining Overview For Coal And Bauxite Mine of Nalco.pptx

  • 1. Mining Operations Overview Green Field Mining By Pramit Kumar Pattanayak
  • 2.
  • 3.
  • 4.
  • 5. 1. Steps to Open a Mine a) To prove the potentiality of reserve, rehabilitation prog. b) To workout the demand profile. c) The available infrastructure(Road, Power line, Rly. Siding, Housing, Market etc.) d) Nature of deposit (Operating cost must be least). e) Availability of equipment, Procurement of equipment vis-a-vis mine target. f) Financial Involvement and rate of return. g) Manpower assessment. h) Notice of opening in form1 to DGMS and also to DMS of that region. 5 Project Report: Based on the report supplied by GSI or other prospecting agencies, A complete project report is to be prepared by CMPDIL or by other approved body. This report is to be submitted to G.O.I for its approval and necessary orders: a) Land area requirement and its acquisition b) Program including shifting of population and their rehabilitation. c) Life of the mine including M.O.W (Method of Working), selection of customer in mode of return , dispatch system , machinery. d) Employment status in recruitment procedure. e) EMP f) EIA g) Reclamation programme (Applicable for O/C) i.e. Green belt vegetation.
  • 6. 2. Overview of Mining processes (1/2) 6 Processing Dry Plant Wet Plant Despatch CLO/ fines despatch to customers Iron Ore Mining Process Flow
  • 7. 2. Overview of Mining processes (2/2) 7 Coal Mining Process Flow MC CC TC RJ Quarry Raw Coal and OB Removal Raw Coal processing to get Clean Coal To Customers and Power Plants Crushing RC: Raw Coal TC: Tailing Coal CC: Clean Coal MC: Middling Coal RJ: Reject W: Waste IC: Internal Customer Q: Mine Quarry W: Waste Coal Dispatch Coal Beneficiation (Crushing and Washing) Washery RC RC w Q Coal Mining
  • 8. MINES OPENCAST MINES UNDERGROUND MINES • Opencast Coal Mines Underground Coal Mines • Opencast Metal Mines Underground Metal Mines (Trench mining in NALCO)
  • 9. PANCHPATMALI BAUXITE MINES OF NALCO. Panchaptmali Bauxite Mines of NALCO BALABHADRA KONARK SUBHADRA ARKHAPAL-B BHUBANESWARI LINGRAJ BALIPATA DURGA RADHIKAPUR D C KOSLA GOPAL PRASAD WEST HINGULA NISA TOWN B2 B1 KALINGA EAST C' PADMA D NATRAJ NANDIRA TALCHER E' DUELBERA DHARAMPUR TALCHER AUNLI PATRA- PADA MACHHAKATA MAHANADI CHHENDIPADA BHAGIRATHI BAITARNI TIKRA ALAKNANDA NAINI BANKHUI MANDAKINI NEELACHAL KANIHA STPC SAMAL TOWN A'- JAGANNATH B'- C'- D'- E'- SOUTH ANANTA ANANTA HANDIDHUA O.C. BALANDA O.C. O.C. O.C. EXPN U.G. INDEX BARAKAR KARHARBARI NALA/ TALCHER METAMORPHIC ROAD EXISTING RLY. LINE RIVER COLONY NANDIRA JHOR ROAD ROAD ANGUL TOWN NALCO SMELTER N A L C O TPS (NALCO) TO CUTTACK T O C U T T A C K /P A R A D IP /V IZ A G FERT. PLANT FCI NH -23 TO ROURKELA UTKAL A TO SAMBALPUR TALCHER SAMBALPUR RAILWAY LINE ROAD NH-42 0M 4675M 9350M 84°-45' 2 0°-50' 2 1°-00' 2 1°-10' 84°-45' 85°-00' 85°-15' 85°-25' 2 1°-00' 2 0°-55' T O P A L L A H A D A TIK RA N A DI R O A D Bharatpur south Bharatpur north CHHENDIPADA BAITARNI EAST WEST WEST EAST Promotional Promotional BRAHMNI KALINGA GOPAL PRASAD EAST WEST NC NC NC Cptv. Cptv. Cptv. Cptv. Cptv. Cptv. ( KANIHA-II) Non potential BALABHADRA Cptv. Kosla exploration camp Brahmni River RAMCHANDI Cptv. UTKAL RADHIKAPUR EAST(INCL. UTKAL F) SINGHARA JHOR NC SAKHIGOPAL-B NC ARKHAPAL-A NC NC UTKAL E BLOCK BLOCK LOCATIONMAP NATIONAL ALUMINIUM COMPANY LIMITED MINING PLAN FOR UTKAL-EOCP UTKAL E GEN-II UTKAL-E & UTKAL-D COAL MINES OF NALCO. Utkal-D&E Coal Mines of NALCO NALCO MINES
  • 10. BRIEF ABOUT UTKAL D& E (Combined) COAL MINE Sl . N o Details Utkal D & E 1 Total area 825.01 Hectare (Ha) Forest land 312.70 Ha 3 Extractable Reserve 176.05 Million Tonnes 4 Area of Excavation 393.44Ha 5 Peak Rated Capacity 4.0 Mtpa 6 Coal Grade G-13 (avg) 7 Expected Life of Mine 48 year
  • 11. 11 THERE ARE 04(FOUR) PILLARS OF ANY GREEN FIELD MINING 1. Environmental Clearance 2. Land acquisition 3. Mining Lease 4. Forest Clearance
  • 12. 12 12 MAJOR ACTIVITIES FOR GREEN FIELD COAL MINE PROJECT  Land Acquisition for: - Mining Lease Area, R&R,CISF Colony ,Township - Transport Corridor  Mining Lease  Environmental Clearance  Forest Clearance  EPCM Consultancy contract  Coal and OB out sourcing contract (MDO)  Electrical Power  Water (Industrial and Drinking) clearances
  • 13. Miscellaneous activities.  Explosive Magazine Permission from Controller of Explosive, Nagpur  Permission for Establishing Diesel Bunk and Using Diesel Bousers  Wild Life Clearance from PCCF(WL) and CWLW.  Consent to establish Coal Mine from OSPCB  Tree felling permission from Forest Department  Mining Opening Permission from DGMS.  Permission to use water and electricity from Govt. Authorities
  • 14.
  • 15.
  • 17. Land Acquisition step(As per land acquisition act 1894) • NOTIFICATION NO ACTIVITIES 1. Short title, extent and commencement. 2. (Repealed) 3. Definitions. 4(1). Publication of Notification in official Gazette and in two daily news 5. Payment of compensation for damage done to land during the course of surveying 6(1). Declaration that the land is required for a public purpose. 7. After draft declaration under Section–6 Collector to take order for the acquisition of the land. 8. Land to be marked out measured and planned, unless it has already been done under Section – 4  Family generology survey  Land Survey  Structural Survey  Tree Enumeration LAND ACQUISITION
  • 18. 18 NOTIFICATION NO ACTIVITIES 9. Collector to cause public notice to be given at convenient places on or near the land inviting claims to compensation for all interests in land. 10. Power to require and enforce the making of Statements as to names and interests. 11. Enquiry and award by Collector. 12. Collector to give immediate notice of award (12-2) to those who are not present when award made. 13. Adjournment of enquiry. 13A. Correction of clerical errors, etc. 14. Power to summon and enforce attendance of witnesses and production of documents. 15. Matters to be considered and neglected. 15A. Power to call for records, etc. Taking possession
  • 19.
  • 20.
  • 21.
  • 23. 23 Mining Lease Application Inspection by Geologists Spot inspection report to Director Geology & Mining Technical recommendations to department of Mines, State Government Inspection by RI/Tahasildar Spot inspection report to Collector Revenue recommendation to Department of Mines , State Government. Department of Mines, State Government Recommendation by Ministry of Mines State Govt Ministry of Coal , Govt. of India Concurrence for grant to State Govt. Intention to grant order by state Govt. ML order by state Govt. Approval of Mining Plan Site clearance from MoEF Project Clearance from MoEF ML Deed Execution Land demarcation and Stamp duty Adjudication Permission from DGMS Mine Opening Notice Mining Operation COLLECTORATE DGPS Survey
  • 25. 25 25 PROPOSED AREA TO BE ACQUIRED FOR R&R SITE FOR 350 FAMILIES :- MINIMUM FACILITIES TO BE PROVIDED IN PROPOSED R&R SITE  School  Roads, Drains and playground  Drinking water and electricity facilities in village  Village Sabhagruha  Mahila Samiti Gruha  Temple, Church and Maszid as per religion  Cremation ground/Burial ground  Arrangement for enhancement of Skills  Common pond.  Any other facilities as required for day to day life
  • 26.
  • 27.
  • 28.
  • 29.
  • 30. Utkal-D & E Coal Mines - INTRODUCTION Particulars Details Lease area 825 Ha No. of workable coal seams 17 Geological Reserve 297.578 Million tonnes Extractable Reserve 176.05 Million Tonnes Grade of Coal G-13 (Avg. GCV- 3747 kcal/Kg) Stripping Ratio 2.27: 1 Mine Capacity 4.0 Million Tonnes per Annum Mine Life 46 Years Mining Method Mechanised Opencast including Highwall mining Coal: Surface Miner, Payloader & Dumpers OB: Drilling & Blasting, Shovel Dumper combination Mode of operation of Mine Through Mine Developer cum Operator M/s UCMIPL (Consortium of M/s Mythri Infrastructure Pvt. Ltd & M/s AMR Ltd.) Notice of Mine Opening 22.08.2022 Status of Mining Operation Mining Operation from Utkal-D Coal Mine was started w.e.f.09.11.2022 and Clearances for Utkal-D&E Coal Block (Combined) is under process. 30
  • 31. LOCATION DETAILS Particular Details Area Project area: 862.526 ha (ML Area: 824.316 ha + freehold area: 38.21 ha) Location of Mine site Villages Nandichhod (Gopiballavpur), Gopinathpur Jungle, Kosla, Kundajhari Jungle, Korada, Raijharan, Similisahi Tehsil Chhendipada District Angul State Odisha Toposheet No Core Zone: 73D/13 Buffer Zone: 73H/1, 73G/4, 73C/16 and 73D/13 Category Category “A”, 1(a)-(3) Mining of Mineral Project Utkal D & E 31
  • 32. Sub-bituminous coal or black lignite is a grey-black or dark brown coal. It ranges from hard to soft as it represents an intermediate stage between low quality lignite and higher quality bituminous coal. The carbon content of sub-bituminous coal varies from 70-76%.[8] Sub-bituminous coals are among the younger coals geologically—approximately 251 million years old. Therefore, the longer burial time compared to lignite increases it's energy density ranges from 18-23 MJ/kg.[4] This type of coal is the most commonly used, with 30% of coal resources being sub- bituminous Coal available in Our Mines
  • 33. 33 Timeline/Milestones Sl. No. Milestone Timeline (Actual / Expected) 1 Allotment of Utkal D&E Coal Mines in favour of Nalco (Zero Date) 02.05.2016 2 Grant order for Mining lease of Utkal-D 16.04.2020 3 EC (Environment Clearance) of Utkal-D Coal Block 11.08.2020 4 Revision of Zero Date of Utkal-D&E Coal Block 21.08.2020 5 FC (Forest Clearance) of Utkal-D Coal Block 06.01.2021 6 Execution of Mining Lease of Utkal-D Coal Block 25.03.2021 7 Grant order for Mining lease of Utkal-E 12.04.2021 8 Grant of Mine opening permission of Utkal-D Coal block 21.05.2021 9 FC (Forest Clearance) of Utkal-E Coal Block 31.01.2022 10 Engagement of MDO (LOA) 28.02.2022 11 Execution of Mining Lease of Utkal-E Coal Block 31.03.2022 12 Grant of Mine opening permission of Utkal-E Coal block 30.09.2022 13 Construction of Railway siding 31.10.2023 14 Development of major Mining Infrastructure, Roads, Buildings, workshop, Lab. etc including Development of R & R Colony - Completion 31.10.2023 15 Commercial Operation date 31.12.2023
  • 34. GEOLOGY Utkal-D&E coal blocks are located in the southcentral part of Talcher coalfield, Odisha. Talcher coalfield is the south-eastern most part of lower Gondwana basin within northwest southeast trending Sone- Mahanadi master basin belt. The coalfield is nearly elliptical in shape having strike length of about 80km (east-west) and dip extension (north-south) of around 26km. Strike and Dip General strike of the beds in mainly E-W to ESE- WNW with slight variations in the central part of the block. The direction of the dip of the strata is towards N to NNE and the amount varies from 3 °-8 °. 3 faults with throw ranging from 0 to 15m heading both North & Southward. Faults occur mostly in the central part of the block; thus major part of the combined block remains almost free from structural disturbance. Dip of the fault plane is around 70° -75°. Gross Geological Reserve "Mt“-303.71 Blocked Reserve "Mt“- 113.3520 Extractable Reserves "Mt" 176.0500 Excavation Area 393.4400 External Dump 345.4100 4. Safety Zone 23.3100 5. Other Use 29.8200 6. Infrastructure area 65.1100
  • 35. RULES & REGULATION IN COAL MINES SAFETY 35 Sl. No. Statute 1 The Mines Act, 1952 2 The Mines Rules, 1955 3 The Coal Mines Regulations, 2017 4 The Mines Rescue Rules, 1985 5 The Mines Vocational Training Rules, 1966 6 The Mines Crèche Rules, 1966 7 The Mines Maternity Benefit Act & Rules, 1963 8 The Indian Explosive Act, 1884 9 The Explosive Rules, 2008 10 The Workmen Compensation Act, 2010 11 The Electricity Act, 2003 12 The Central Electricity Authority (measures related to safety & supply) Regulations, 2010
  • 36. RULES & REGULATION IN COAL MINES SAFETY(Envt) 36 Sl. No. Statute 1 The Environment (Protection) Act 1986 (EPA); 2 The Forest (Conservation) Act 1980; 3 The Water (Prevention and Control of Pollution) Act 1974; and 4 The Air (Prevention and Control of Pollution) Act 1981. 5 MMDR Act 1957 6 Mineral Concession Rule 1960 7 Mineral Conservation and Development Rules 1988 8 Wildlife protection act 1972
  • 37. Mining Operation in Utkal D Coal Mine Mining Method- Surface Mining using Surface Miner + shovel-Dumper combination in coal excavation. Drilling- blasting + shovel-Dumper combination for removal of Overburden.
  • 38. Development process of a new mine  Geological survey  Exploration  Mine development  Mining  Rehabilitation: acid mine drainage, selective mining, waste rock dumping site, cover system, erosion control, revegetation etc.  Environmental monitoring 2
  • 39. Mining Methods  Surface/open cut mines:  Strip mining; dragline  open pit mining; truck & shovel, BWE etc.  Underground mines: manual, semi- mechanized, fully- mechanized  Bord/Room-and-pillar mining  Longwall/shortwall mining  Other methods depending on seam conditions 3
  • 40. Open cut/surface mining: 40% of total produced coal (WCI)  (For example, 80%: Australia,67%: USA) •Strip mining: horizontal~gentle dip seams(side-casting, in-pit disposal) •Open pit: Steep dip and multi-seams (dump site, out-of-pit disposal) •Mountain top removal mining (Appalachian coal field, USA) Stripping Ratio = Volume of Material (bcm)/ Extraction of Coal (ROM-ton*) 4
  • 42. Open pit mining (shovel & truck): flexible 4 2
  • 43. Seismic survey and exploration drilling 4 3
  • 44. Topsoil stripping by bulldozer or scraper 4 4
  • 45. Overburden drilling for blast holes and blasting 4 5
  • 47. Explosives  ANFO (Ammonium Nitrate Fuel Oil Explosive)  Slurry, Watergel, Emulsion Explosives  High Density ANFO (emulsion blends or heavy ANFO)  Velocity of detonation: ANFO Watergels Emulsions 2,200-4,000 m/s 3,500-5,000 m/s 4,500-6,100 m/s 12
  • 49.
  • 50. Bucket Wheel Excavator (over 1 billion US$) 50
  • 52. Super dump truck-Komatsu 960E (Payload:327t) 5 million US$ 52
  • 53. Coal extraction (truck, dozer & shovel) 53
  • 54. The major equipment for the mine producing 7 Mt/yr  6 x electric rotary drills (250 mm dia.) for overburden  12 x electric shovels with 17 m3 buckets for overburden  4 x hydraulic shovels with 11 m3 buckets for coal  6 x rubber tired front end loaders with 9.6 m3 buckets  50 x 154 t 900 kW rear dump trucks for waste haulage  14 x 109 t 900 kW rear dump trucks for coal haulage  19 x 300 kW track-mounted bulldozers  3 x 224 kW wheeled bulldozers  Other vehicles (Pick-up cars, Site-mixing truck, Graders, Water spray trucks etc.) 54
  • 55. Performance of equipment  Availability = Operated hours/Scheduled hours x 100 (%)  Efficiency = Operated hours/Available hours x 100 (%)  Utilization = Real work hours/Operated hours x 100 (%)  The bigger, the better! 55
  • 57. Room (Bord)-and-pillar (Continuous miner and shuttle car) 57
  • 58. Wongawilli method and break line support (BLS) 23
  • 59. Longwall mining Shield Supports Shearing Machine Armored Face Conveyor Stageloader & Belt Tailpiece Drive Unit For Armored Face Conveyor 59
  • 60. Mining Operation in Utkal D Coal Mine Mining Method- Surface Mining using Surface Miner + shovel-Dumper combination in coal excavation. Drilling- blasting + shovel-Dumper combination for removal of Overburden.
  • 61. Longwall face with shearer and shield supports  Seam thickness: 1.5-7.0m  High performance 61
  • 62. Plow mining for thin seams: Seam thickness: 0.6-2.3 m Full automation 62
  • 64. Prop and cap mining system 物理探査の の 概要 概要 64
  • 65. “Kakkuchi” (Cut & fill) mining for steep coal seam 65
  • 66. Longwall top coal caving (LTCC) method for extra-thick seam 66
  • 67. Multi-slicing method for thick seam 31
  • 70. Longwall Panel Design  Geological conditions: faults, coal seam  Panel size: Panel width; 50-250 m, Panel length; 300-1000m, ave. 450m  Super panel in the USA Panel length; over 3000m Twenty-mile mine: Panel length; about 6000m 34
  • 71. Vertical stress distribution around a longwall panel 71
  • 73. Stability of the longwall face using shield supports 73
  • 74. 74
  • 75. 75
  • 76. Rapid roadway drivage with S- 100 Roadheader 76
  • 79. Roadway drivage with bolter miner 43
  • 80. Dual support system with steel supports and bolts Roof bolt (2.4m) Rib bolt(1.5m) W-strap with steel mesh Steel pipe Fiber mesh Standing steel support 80
  • 81. Stress conditions in UK and Japan coal mines 81
  • 82. Strata Behavior Monitoring System (a) Monitoring System 82 (b) Tell-tale System
  • 83. Accidents in underground coal mines 1) Roof and rib falls 2) Outbursts of coal, rock and gas 3) Spontaneous combustion 4)Coal dust explosion: frictional sparks from machine cutting 5)Gas explosion: frictional sparks from machine cutting 6) Mine fire 7) Water inrush and flooding 47
  • 84. 48
  • 85. Causes of roof fall  Geological conditions: weak strata, deterioration due to water (humidity), wet/dry cycle of ventilated air  Stress conditions: magnitude and direction, heading faces, intersections, mining activities  Support systems: bolting, standing supports (steel arches, three-piece sets, articulated supports, yielding supports, etc.) 49
  • 86. Highwall mining systems  Transit mining systems from surface to underground  Safest underground mining system because of none working in underground  Mining systems 1) Auger mining 2) Metec Miner System 3)Continuous Highwall Mining (CHM) System: Add car system, Archveyor system 50
  • 89. Add car system (CHM) 89
  • 94. Rehabilitation Sedimentation pond Recovery of a disturbed land into a stable, safe and forming a sustainable forest ecosystem 59
  • 95. 60
  • 98. Salient features of Bauxite Mine -Largest Bauxite deposit in Asia -Largest Bauxite producing Mine in Asia -Open cast, fully mechanized, trench concept Mining -Simultaneous Reclamation -Largest double roll tooth crusher -Longest single flight conveyor on hilly terrain
  • 99. North block Central block South block Present Working area PANCHPATMALI BAUXITE MINES Status as on dt. 31-03-2021 1. Bauxite Transported to Refinery: 142.7 mill. Tons apprx. 1. Balance Mineable reserves : 164.3 mill. Tons apprx. 1. Balance Life of Mine (apprx): 22 yrs @ 7.5mtpy. The deposit occupies the crest of the Panchpatmali plateau, which is about 21kms long and trends in NNE- SSW direction. It has a plateau top area of 16.80 sq.Kms
  • 100. Key parameters Top soil 0 – 1 mtr. OB thickness 2 - 4 mts. Bxt. thickness 14 mtr. Avg. Tonnage (Total) 310 mil.tons Al2O3 40 - 44 % SiO2 2 - 3 %
  • 102. PANCHPATMALI BAUXITE DEPOSIT Bottom bauxite (3-4 m) Main Bauxite (8-10m) Lateritic OB (2-4 m) Top soil (0-1 m) Top soil (0-1 m) Lateritic OB (2-4 m) Main Bauxite (8-10m) Bottom bauxite (3-4 m) Backfilled area Plantation s Cross section Vertical section
  • 103. FUNCTIONS OF GEOLOGY DEPT. (As per MCDR 2017) • Carry out Prospecting & Exploratory works. • Prepare Geological Maps, Plans & Sections. • Maintain Bore hole Samples, logs & Records. • Calculate Ore Reserves and Grades. • Update Mineral Resources as per UNFC guidelines. • Conserve & Optimise use of Mineral Resources. • Guide Mining Operations to Optimise Ore Quality & Qauntity. • Develop appropriate Sampling methods & Prepare samples. • Carry out Mineralogical studies. • Implement IBM guidelines as applicable.
  • 104. Drilling Sample Processing Reserve Estimation & Mine Planning Plan Implementation & Quality Control Drill Sample PROCESS FLOW CHART
  • 105. KPA Objectives Pre-Production Drilling Drilling on 25m x 25m grid. Mine planning 1. Reserve Estimation (100/25m grid) 2. Long term Plans(5yrs) and Short term plans Annual / Monthly Mine plans . Sample Collection & processing 1. Hourly ROM samples 2. Blast /Rip/Btm bxt. /Field Samples Quality control 1. Ensure ROM Quality - Al2O3(T) & SiO2(T) 2. Maximise Ore Recovery KEY OBJECTIVES
  • 106. 106 ❖ Pre-Production drilling is required to know the grade and thickness of overburden and Bauxite ore. ❖ PP Drilling carried out on 25m x 25m grid. ❖ Powder sample is collected from each meter of drilling ❖ Each sample after being dried and processed (grinded up to -200 Mesh size) is sent to laboratory for chemical analysis ❖ The analysis of meter wise sample data is used for mine planning purpose, where the estimation is done using SURPAC Mine planning Software
  • 107. Blocks Area Overburden (Top soil + Laterite) Bauxite Tonnage (Mill.T) Al2O3 % SiO2% Thickness In Mtrs Tonnage (Mill.T) Al2O3% SiO2% Thickness In Mtrs Central & North Block NB* 3.48 36.73 16.46 2.2 20.27 41.57 4.12 14.0 CB-I # 0.16 38.85 12.09 1.5 1.33 42.25 3.37 14.5 CB-II 3.87 35.44 14.02 1.1 63.10 43.85 3.56 14.5 C-N Mine 7.51 36.11 15.11 1.6 84.70 43.28 3.69 14.4 South Block SB 7.94 35.91 16.34 1.6 79.94 42.37 3.88 13.6 Panchpatmali C-N + SB 15.45 36.01 15.74 1.6 164.64 42.84 3.78 14.0 Balance Reserve As on 31.03.2021
  • 108. THE MONTHLY ROM QUALITY AT PANCHPATMALI BAUXITE MINE SHOULD BE MAINTAINED AS FOLLOWS : • Total Al2O3 : 42.50 ± 2.0 % • Total SiO2 : 3.84 ± 0.50 % QUALITY CONTROL
  • 109. ⮚ Removal of Top Soil ⮚ Loosening of Lateritic OB by Drilling-Blasting/Ripping-Dozing ⮚ Loosening of Main Bauxite by Ripping-Dozing/Drilling-Blasting ⮚ Selective excavation of bottom bauxite by Excavators ⮚ Loading by Wheel loaders or directly by Back hoe excavators ⮚ Transportation by 55T/100T rear dumpers ⮚ Crushing and Conveying of ROM Bauxite to Alumina Plant Process involved in Bauxite Mining
  • 110. RECLAMATION AND REHABILITATION OF MINED OUT AREA
  • 112. Safety first! • Thank you • for your kind • attention! 61