SlideShare a Scribd company logo
Complete Engineering Solutions…
Who are we…
Conceptualized
and shaped in
1976
One of the most
admired and
valuable
company for
customer
satisfaction.
We are pioneer
in application
and
implementation
engineering
40+ years
experience in
engineering
excellence.
Immense
expertise in
providing
engineering
solutions.
Witnessed
growth in
revenue and
team strength
YoY
ISO 9001:2008 | ISO 9001:2015 | OHSAS 18001 | EMS 14001
Recognized and Rated by
CRISIL
CRISIL Verified
Member of A.M.P.E.R.E.
(Europe)
ASCB(E) Certification for
Best practice
Member of AIMCAL Member of IHEA
Strategic Partners of
Emitech Italy
IRQAO Certified For
Quality
We are accredited by…
Why We…
What is Pasteurization and Sterilization…
Pasteurization
Pasteurization is the process of heating liquid to a
specific temperature for a specific time period to
reduce microbial growth.
Heat liquid to a set temperature below boiling point
and then cool quickly
High-temperature, short-time (HTST) and Ultra-high
temperature processing (UHT)
Taste of the food remains the same
Some microbial bacteria that stops growth
Liquids, Liquid Food, Milk
Sterilization
Sterilization is the process of eliminating all bacterial
growth from various different objects.
Heat or chemicals used to kill all various types of
bacteria
Applying heat, irradiation, chemicals and applying
high pressure
Alters the taste of the food
All various types of microbial growth including
bacteria, fungi, viruses
All type of Food, Medical, Cleaning,
Why Microwave for Treating Food…
Uniform heating occurs throughout the
material Process speed is increased.
Desirable chemical and physical effects are
produced.
Floor space requirements are decreased.
Better and more rapid process control is
achieved.
Selective heating i.e. heating selectively one
reaction component.
High efficiency of heating.
Process speed is increased.
Purity in final product.
Reduction in unwanted side reaction
(reaction Quenching)
No fumes and pollutants
Improve reproducibility
Environmental heat loss is save, Reduce
wastage of heat
Direct utilization of large-sized feedstocks Overall cost effectiveness/savings
Microwave Heating in Food…
Microwave heating systems are member of Electromagnetic heating
family.
Microwaves has frequency of 2.45Ghz and 950Mhz.
Microwave is generated from small device known as Magnetron.
Microwave heating system has property to heat from within.
Microwave heating systems heats volume of material hence also
known as ‘Volumetric Heating’.
Is food processed in Microwave safe for Consumers…
The microwave energy is changed to heat as soon
as it is absorbed by the food
It doesn't make the food radioactive or
contaminated
There is no residual radiation remaining in the
food
When the microwave energy is turned off no
adverse effect left out
Microwave Heating in Rescue…
Microwave heating system is generates the heat very fast
within material.
Conventional heating system have slow hating rate, heat is
transferred via means of air.
Instance heating does not takes place, it requires warm-up
of surrounding.
Heating of materials are due to molecule movements hence
no chamber warm up time is required.
Environmental friendly and green heating solution, no carbon
emission.
Produces carbon or toxic gases hence not much
environmental friendly heating solutions.
100% energy utilization, as heating takes place within the
material.
100% energy utilization is not possible, as material is heated
by surrounding hot air.
Better floor utilization index as it doesn't require chamber
area.
Poor floor utilization index as it require bigger chamber area
for material to rotate.
No Temperature loss in surrounding, ambient workplace.
Surrounding air temperature rises with rise in heater
temperature.
Microwave Heating System Conventional Heating System
Is Microwave Processing Economical…
It is difficult to estimate the total economical value for microwave
sterilization technology when considering the complete chain from food
product manufacturing, storage to distribution
But new values are added by using versatile novel technology that offers
advantages over traditional processing such as:
•Ability to process all type of food product solid, semi-solid and
liquid
•Rapid rate of heating and preservation of sensory and nutritional
values
•Possibility of ascetic packaging
•High throughout of processed foods
•Can be incorporated in the existing processing lines
Microwave Pasteurization…
Motivation behind utilizing the microwave for pasteurization is the speed and
effectiveness
Pasteurization is a process applied generally to liquid foods mainly to kill key pathogens
and inactivate vegetative bacteria and enzymes to make food safe for consumption
Pasteurization can be achieved by ultra-high temp (UHT), high-temperature-short-time
(HTST) and low-temp long time (LTLT).
The inactivation of PME and Lactobacillus plantarum are more pronounced using
microwaves as compared to conventional heating
Pasteurization temperatures and times vary, depending on the product nature and the
target organism
Microbial destruction are more temperature sensitive under microwave
Microwave Sterilization…
Sterilization is a more severe thermal treatment of foods
In the process of sterilization the foods are heated to sufficiently high
temperature for a sufficiently long time to destroy microbial and
enzyme activity
Sterilization process requires the technology that can offer sufficient
heat in lesser time without causing any or reduce the damage to
nutrients and sensory components
Microwave sterilization had some challenges in past such as
unpredictable and non-uniform energy distribution
At Kerone, we have developed the control microwave sterilization
solution that eliminates all previous hiccups
Other Applications of Microwave in Food Industries..
Thawing and
tempering
Drying
Pre-cooking Cooking
Baking Blanching
Trusted Partner of following consultants…
Our Clients…
KERONE
Serving Across Borders…
Locate-Us
UNIT I
B/10,Marudhar Industrial Estate,
Goddev Fatak road, Bhayander(E),
Mumbai-401105
Phone : +91-22-28150612/13/14
UNIT II
Plot No. B-47, Addl.
MIDC Anandnagar, Ambernath (East),
Dist. Thane- 421506
Phone : +91-251-2620542/43/44/45/46
EMAIL
info@kerone.com | sales@kerone.com |
unit2@kerone.com
WEBSITE
www.kerone.com | www.kerone.net |
www.keroneindia.com

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Microwave for Cereal Disinfestation

  • 2. Who are we… Conceptualized and shaped in 1976 One of the most admired and valuable company for customer satisfaction. We are pioneer in application and implementation engineering 40+ years experience in engineering excellence. Immense expertise in providing engineering solutions. Witnessed growth in revenue and team strength YoY
  • 3. ISO 9001:2008 | ISO 9001:2015 | OHSAS 18001 | EMS 14001 Recognized and Rated by CRISIL CRISIL Verified Member of A.M.P.E.R.E. (Europe) ASCB(E) Certification for Best practice Member of AIMCAL Member of IHEA Strategic Partners of Emitech Italy IRQAO Certified For Quality We are accredited by…
  • 5. What is Pasteurization and Sterilization… Pasteurization Pasteurization is the process of heating liquid to a specific temperature for a specific time period to reduce microbial growth. Heat liquid to a set temperature below boiling point and then cool quickly High-temperature, short-time (HTST) and Ultra-high temperature processing (UHT) Taste of the food remains the same Some microbial bacteria that stops growth Liquids, Liquid Food, Milk Sterilization Sterilization is the process of eliminating all bacterial growth from various different objects. Heat or chemicals used to kill all various types of bacteria Applying heat, irradiation, chemicals and applying high pressure Alters the taste of the food All various types of microbial growth including bacteria, fungi, viruses All type of Food, Medical, Cleaning,
  • 6. Why Microwave for Treating Food… Uniform heating occurs throughout the material Process speed is increased. Desirable chemical and physical effects are produced. Floor space requirements are decreased. Better and more rapid process control is achieved. Selective heating i.e. heating selectively one reaction component. High efficiency of heating. Process speed is increased. Purity in final product. Reduction in unwanted side reaction (reaction Quenching) No fumes and pollutants Improve reproducibility Environmental heat loss is save, Reduce wastage of heat Direct utilization of large-sized feedstocks Overall cost effectiveness/savings
  • 7. Microwave Heating in Food… Microwave heating systems are member of Electromagnetic heating family. Microwaves has frequency of 2.45Ghz and 950Mhz. Microwave is generated from small device known as Magnetron. Microwave heating system has property to heat from within. Microwave heating systems heats volume of material hence also known as ‘Volumetric Heating’.
  • 8. Is food processed in Microwave safe for Consumers… The microwave energy is changed to heat as soon as it is absorbed by the food It doesn't make the food radioactive or contaminated There is no residual radiation remaining in the food When the microwave energy is turned off no adverse effect left out
  • 9. Microwave Heating in Rescue… Microwave heating system is generates the heat very fast within material. Conventional heating system have slow hating rate, heat is transferred via means of air. Instance heating does not takes place, it requires warm-up of surrounding. Heating of materials are due to molecule movements hence no chamber warm up time is required. Environmental friendly and green heating solution, no carbon emission. Produces carbon or toxic gases hence not much environmental friendly heating solutions. 100% energy utilization, as heating takes place within the material. 100% energy utilization is not possible, as material is heated by surrounding hot air. Better floor utilization index as it doesn't require chamber area. Poor floor utilization index as it require bigger chamber area for material to rotate. No Temperature loss in surrounding, ambient workplace. Surrounding air temperature rises with rise in heater temperature. Microwave Heating System Conventional Heating System
  • 10. Is Microwave Processing Economical… It is difficult to estimate the total economical value for microwave sterilization technology when considering the complete chain from food product manufacturing, storage to distribution But new values are added by using versatile novel technology that offers advantages over traditional processing such as: •Ability to process all type of food product solid, semi-solid and liquid •Rapid rate of heating and preservation of sensory and nutritional values •Possibility of ascetic packaging •High throughout of processed foods •Can be incorporated in the existing processing lines
  • 11. Microwave Pasteurization… Motivation behind utilizing the microwave for pasteurization is the speed and effectiveness Pasteurization is a process applied generally to liquid foods mainly to kill key pathogens and inactivate vegetative bacteria and enzymes to make food safe for consumption Pasteurization can be achieved by ultra-high temp (UHT), high-temperature-short-time (HTST) and low-temp long time (LTLT). The inactivation of PME and Lactobacillus plantarum are more pronounced using microwaves as compared to conventional heating Pasteurization temperatures and times vary, depending on the product nature and the target organism Microbial destruction are more temperature sensitive under microwave
  • 12. Microwave Sterilization… Sterilization is a more severe thermal treatment of foods In the process of sterilization the foods are heated to sufficiently high temperature for a sufficiently long time to destroy microbial and enzyme activity Sterilization process requires the technology that can offer sufficient heat in lesser time without causing any or reduce the damage to nutrients and sensory components Microwave sterilization had some challenges in past such as unpredictable and non-uniform energy distribution At Kerone, we have developed the control microwave sterilization solution that eliminates all previous hiccups
  • 13. Other Applications of Microwave in Food Industries.. Thawing and tempering Drying Pre-cooking Cooking Baking Blanching
  • 14. Trusted Partner of following consultants…
  • 17. Locate-Us UNIT I B/10,Marudhar Industrial Estate, Goddev Fatak road, Bhayander(E), Mumbai-401105 Phone : +91-22-28150612/13/14 UNIT II Plot No. B-47, Addl. MIDC Anandnagar, Ambernath (East), Dist. Thane- 421506 Phone : +91-251-2620542/43/44/45/46 EMAIL info@kerone.com | sales@kerone.com | unit2@kerone.com WEBSITE www.kerone.com | www.kerone.net | www.keroneindia.com