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Nanosilica Interfacing
for waste Recycling in
Cements
Prof.Mainak Ghosal
(Jt.Secy,Coal Ash Institute of India & PhD Scholar,IIEST)
International Online Conference on Nano Materials (ICN 2021)
Table of Contents
01
OVERVIEW
Describe the topic
of the section
02
QUOTE
Famous
Personality
03
ASSIGNMENT
My Research
04
THE CONCLUSION
Findings/Inference
Nanosilica despite being
small sized
Waste disposal
&
Long term strength
Problem Solution
What are ‘Ash Effects’ ?
Ash Effects!
Flyash generation in India
Source: Ministry of Power
Current producton
levels in MT
2019-20
Past production
levels in MT
2017-18 196.44
226.13
100% Utilization(101 Power Stn.)
Source: Ministry of Power
100% or more
90%-100%
14
47
Major Modes of Fly ash Utilization during 2019-20
Source : Ministry of Power
Cement, 25.60%
Mines, 4.69%
Bricks/Tiles,
9.46%
Land Fills, 25.50%
Roads, 9.27%
Agriculture, 0.06% Concrete, 0.74%
What Is
This Topic
About?
Using Industrial Waste(Fly
ash) with Nano silica in
Cement Concrete
Definition of SSA Concepts
SSA-250 m2/g
NANOSILICA
SSA-0.3m2/g
FLYASH
SSA-0.225m2/g
CEMENT
Features of Particle Size
5-40nm
NANOSILICA
0.1-90m
FLYASH
2-50m
CEMENT
Overview
1. Mohammed, B.S.; Awang, A.B.; Wong, S.S.; Nhavene, C.P. Properties of nano silica modified rubbercrete. J.
Clean. Prod. 2016, 119, 66–75.
2. Li, W.; Luo, Z.; Long, C.; Wu, C.; Duan, W.H.; Shah, S.P. Effects of nanoparticle on the dynamic behaviors of
recycled aggregate concrete under impact loading. Mater. Des. 2016, 112, 58–66.
3. Aly, M.; Hashmi, M.; Olabi, A.; Messeiry, M.; Abadir, E.; Hussain, A. Effect of colloidal nano-silica on the
mechanical and physical behaviour of waste-glass cement mortar. Mater. Des. 2012, 33, 127–135.
4. Liu, M.; Zhou, Z.; Zhang, X.; Yang, X.; Cheng, X. The synergistic effect of nano-silica with blast furnace slag in
cement based materials. Constr. Build. Mater. 2016, 126, 624–631.
5. Said, Aly M, Mohamed S Zeidan (2009). Enhancing the reactivity of normal and fly ash concrete using colloidal
nano silica. Special Publication 267: 75-86.
6. Behzadian, R. & Shahrajabian, H. KSCE J Civ Eng (2019) 23: 3660. https://doi.org/10.1007/s12205-019-
2440-9.
 nano-SiO2 to concrete
mixtures improved their
reactivity, compressive
strength, tensile strength and
resistance to chloride ion
penetration
 Upto 30% flyash replacement
levels achieved with improved
mechanical performance with
nano-SiO2 addition
1
 nano-SiO2 (NS) and nano-
CaCO3 (NC) were incorporated to
replace cement by mass of 1 and
2% in RACs
 nanomodified RACs exhibit higher
(static and dynamic) compressive
strengths compared to control RAC
 NS is more effective to improve
dynamic compressive strengths of
RAC
2
 most effective mineral against
external sulfate attacks was
found to be nano-silica (NS)(8%)
 highest compressive strength
was observed with 4% NS
replacement, whereas the
highest flexural strength was
observed with 13% MS
replacement
3
 Nano-silica has a negative
effect on the hydration of BFS
 Nano-silica(3%) enhances the
compressive strength of
cement matrix with
BFS(10%,20%,30% & 40%)
 Nano-silica and BFS(30%)
significantly reduce the porosity
of the cement matrix.
4
5
 Diff. content of nano-silica was
added to concrete containing 10
wt.% of waste PET aggregates
 flexural, tensile and compressive
strength of the composites
declined with the PET aggregates
 Optimum composition containing
10 wt.% of PET and 3 wt.% of nano
silica was obtained, in which the
tensile strength, compressive
strength, and flexural strength
were increased 27%, 30%, and 9%
respectively compared to the neat
concrete
6
 Inclusion of crumb rubber
decreasing the concrete
strengths.
 Rubbercrete(0%, 10%, 25% &
50%) has many worthwhile
benefits.
 Inclusion nano silica(0%, 1%,
2%, 3%, 4% & 5%) in
rubbercrete leading to improve
its strengths.
 Nano silica has modified the
microstructure of rubbercrete.
“
”
4 technologies are going to drive the
future world and future India —
biotechnology, nano- technology,
information technology and environment
technology
Tests on Cement Composites
CEMENT
1 Part
SAND
3 Parts
WATER
IS:4031
NANOSILICA
Portland Cement
Strength;Density(Kg/m3)
0% 21.08MPa;2264.08 31.89MPa;2315.4 30.01MPa;2229.10
0.75% NS 27.73MPa;2266.49 42.27MPa;2233.07 31.5MPa;2327.62
1.0% NS 25.07MPa;2293.64 37.36MPa;2256.65 32.41MPa;2304.90
1.50% NS 23.81MPa;2223.23 37.79MPa;2278.54 29.12MPa;2314.41
7 D 365D
28 D
Flyash based Cement
Strength;Density(Kg/m3)
0% 11.36MPa;2103.57 22.44MPa;2123.21 23.52MPa;2166.33
0.75% NS 23.66MPa;2143.77 27.45MPa;2220.97 35.5MPa;2386.65
1.0% NS 18.97MPa;2293.64 27.56MPa; 2152.41 27.77MPa;2286.96
1.25% NS 19.15MPa;2205.32 26.20MPa;2221.03 31.69MPa;2264.29
7 D 365D
28 D
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
7 D 28 D 365 D
Density(Kg/m3)
OPC NS + OPC Flyash Cement NS+ Flyash Cement
10%
0
5
10
15
20
25
30
35
40
45
7 D 28 D 365 D
Strength(MPa)
OPC NS + OPC Flyash Cement NS+ Flyash Cement
51%
Micro
Structure
Li, Zongjin
(2011). Advanced
concrete technology.
John Wiley & Sons.
NS in
Pore
Filling
Conclusions
1. Optimum additions of Nano silica have achieved stronger and denser
cement composites
2. But the results were not confirmed in the long run
3. With the addition of fly ash wastes in cements, these properties were
retained @ both short & long terms
CREDITS: This presentation template was
created by Slidesgo, including icons by
Flaticon, and infographics & images by
Freepik
Do you have any questions?
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NANOSILICA INTERFACING FOR WASTE RECYCLING IN CEMENTS

  • 1. Nanosilica Interfacing for waste Recycling in Cements Prof.Mainak Ghosal (Jt.Secy,Coal Ash Institute of India & PhD Scholar,IIEST) International Online Conference on Nano Materials (ICN 2021)
  • 2. Table of Contents 01 OVERVIEW Describe the topic of the section 02 QUOTE Famous Personality 03 ASSIGNMENT My Research 04 THE CONCLUSION Findings/Inference
  • 3. Nanosilica despite being small sized Waste disposal & Long term strength Problem Solution
  • 4. What are ‘Ash Effects’ ? Ash Effects!
  • 5. Flyash generation in India Source: Ministry of Power Current producton levels in MT 2019-20 Past production levels in MT 2017-18 196.44 226.13
  • 6. 100% Utilization(101 Power Stn.) Source: Ministry of Power 100% or more 90%-100% 14 47
  • 7. Major Modes of Fly ash Utilization during 2019-20 Source : Ministry of Power Cement, 25.60% Mines, 4.69% Bricks/Tiles, 9.46% Land Fills, 25.50% Roads, 9.27% Agriculture, 0.06% Concrete, 0.74%
  • 8. What Is This Topic About? Using Industrial Waste(Fly ash) with Nano silica in Cement Concrete
  • 9. Definition of SSA Concepts SSA-250 m2/g NANOSILICA SSA-0.3m2/g FLYASH SSA-0.225m2/g CEMENT
  • 10. Features of Particle Size 5-40nm NANOSILICA 0.1-90m FLYASH 2-50m CEMENT
  • 11. Overview 1. Mohammed, B.S.; Awang, A.B.; Wong, S.S.; Nhavene, C.P. Properties of nano silica modified rubbercrete. J. Clean. Prod. 2016, 119, 66–75. 2. Li, W.; Luo, Z.; Long, C.; Wu, C.; Duan, W.H.; Shah, S.P. Effects of nanoparticle on the dynamic behaviors of recycled aggregate concrete under impact loading. Mater. Des. 2016, 112, 58–66. 3. Aly, M.; Hashmi, M.; Olabi, A.; Messeiry, M.; Abadir, E.; Hussain, A. Effect of colloidal nano-silica on the mechanical and physical behaviour of waste-glass cement mortar. Mater. Des. 2012, 33, 127–135. 4. Liu, M.; Zhou, Z.; Zhang, X.; Yang, X.; Cheng, X. The synergistic effect of nano-silica with blast furnace slag in cement based materials. Constr. Build. Mater. 2016, 126, 624–631. 5. Said, Aly M, Mohamed S Zeidan (2009). Enhancing the reactivity of normal and fly ash concrete using colloidal nano silica. Special Publication 267: 75-86. 6. Behzadian, R. & Shahrajabian, H. KSCE J Civ Eng (2019) 23: 3660. https://doi.org/10.1007/s12205-019- 2440-9.
  • 12.  nano-SiO2 to concrete mixtures improved their reactivity, compressive strength, tensile strength and resistance to chloride ion penetration  Upto 30% flyash replacement levels achieved with improved mechanical performance with nano-SiO2 addition 1
  • 13.  nano-SiO2 (NS) and nano- CaCO3 (NC) were incorporated to replace cement by mass of 1 and 2% in RACs  nanomodified RACs exhibit higher (static and dynamic) compressive strengths compared to control RAC  NS is more effective to improve dynamic compressive strengths of RAC 2
  • 14.  most effective mineral against external sulfate attacks was found to be nano-silica (NS)(8%)  highest compressive strength was observed with 4% NS replacement, whereas the highest flexural strength was observed with 13% MS replacement 3
  • 15.  Nano-silica has a negative effect on the hydration of BFS  Nano-silica(3%) enhances the compressive strength of cement matrix with BFS(10%,20%,30% & 40%)  Nano-silica and BFS(30%) significantly reduce the porosity of the cement matrix. 4
  • 16. 5  Diff. content of nano-silica was added to concrete containing 10 wt.% of waste PET aggregates  flexural, tensile and compressive strength of the composites declined with the PET aggregates  Optimum composition containing 10 wt.% of PET and 3 wt.% of nano silica was obtained, in which the tensile strength, compressive strength, and flexural strength were increased 27%, 30%, and 9% respectively compared to the neat concrete
  • 17. 6  Inclusion of crumb rubber decreasing the concrete strengths.  Rubbercrete(0%, 10%, 25% & 50%) has many worthwhile benefits.  Inclusion nano silica(0%, 1%, 2%, 3%, 4% & 5%) in rubbercrete leading to improve its strengths.  Nano silica has modified the microstructure of rubbercrete.
  • 18. “ ” 4 technologies are going to drive the future world and future India — biotechnology, nano- technology, information technology and environment technology
  • 19.
  • 20. Tests on Cement Composites CEMENT 1 Part SAND 3 Parts WATER IS:4031 NANOSILICA
  • 21. Portland Cement Strength;Density(Kg/m3) 0% 21.08MPa;2264.08 31.89MPa;2315.4 30.01MPa;2229.10 0.75% NS 27.73MPa;2266.49 42.27MPa;2233.07 31.5MPa;2327.62 1.0% NS 25.07MPa;2293.64 37.36MPa;2256.65 32.41MPa;2304.90 1.50% NS 23.81MPa;2223.23 37.79MPa;2278.54 29.12MPa;2314.41 7 D 365D 28 D
  • 22. Flyash based Cement Strength;Density(Kg/m3) 0% 11.36MPa;2103.57 22.44MPa;2123.21 23.52MPa;2166.33 0.75% NS 23.66MPa;2143.77 27.45MPa;2220.97 35.5MPa;2386.65 1.0% NS 18.97MPa;2293.64 27.56MPa; 2152.41 27.77MPa;2286.96 1.25% NS 19.15MPa;2205.32 26.20MPa;2221.03 31.69MPa;2264.29 7 D 365D 28 D
  • 23. 1950 2000 2050 2100 2150 2200 2250 2300 2350 2400 2450 7 D 28 D 365 D Density(Kg/m3) OPC NS + OPC Flyash Cement NS+ Flyash Cement 10%
  • 24. 0 5 10 15 20 25 30 35 40 45 7 D 28 D 365 D Strength(MPa) OPC NS + OPC Flyash Cement NS+ Flyash Cement 51%
  • 27. Conclusions 1. Optimum additions of Nano silica have achieved stronger and denser cement composites 2. But the results were not confirmed in the long run 3. With the addition of fly ash wastes in cements, these properties were retained @ both short & long terms
  • 28. CREDITS: This presentation template was created by Slidesgo, including icons by Flaticon, and infographics & images by Freepik Do you have any questions? Thanks! ?