Copyright © Institut Lean France 2012




                                   22 & 23 November, 2012
                                              Paris, France




   Applying Value Streams
  in a DevOps Environment
            ~~~
        A Case Study
          Mark Lear, Process Owner
Project & Enhancement Value Stream (PEVS)

Mike Orzen, Lean IT Coach, Adjunct Professor
22 & 23 November, 2012
                                                                                     Paris, France

                                         Agenda
   •    Who are Con-way and                             •       Implementation Approach
        Menlo?
                                                        •       Results
   •    Lean background at Menlo
                                                        •       Lessons Learned
   •    Core Problems?
   •    Experimental                                    •       Ongoing Challenges
        Countermeasures
                                                        •       Q&A
   •    Expected Improvements




Applying Value Streams in a DevOps Environment – Lear / Orzen                                 2
Con-way Inc.: $5 billion transportation & logistics company


 Less-than-Truckload (LTL)                   Third-Party Logistics (3PL)                  Truckload (TL)




     •$3.1 billion revenue                   •$1.5 billion gross revenue                •$0.6 billion revenue
       •9,100 Tractors                       •145 worldwide warehouse                     •2,600 Tractors
                                                      locations
       •26,300 Trailers                                                                    •8,100 Trailers
                                                 •4,300 employees
 •Nearly 300 service centers

           Safety            Collaboration             Integrity           Commitment         Excellence

                                                                                                                3
Applying Value Streams in a DevOps Environment – Lear / Orzen
22 & 23 November, 2012
                                                                           Paris, France


            Background on Lean at Menlo
   • Getting started
   • A person with a vision
   • A key ingredient
   • Check-Adjust
   • The glass ceiling



Applying Value Streams in a DevOps Environment – Lear / Orzen                       4
22 & 23 November, 2012
                                                                           Paris, France


                                Core Problems
   External VOC Feedback:
   • Cost and Delivery
   • Quality




Applying Value Streams in a DevOps Environment – Lear / Orzen                       5
22 & 23 November, 2012
                                                                           Paris, France


                     Core Problems (continued)
   Internal VOC:
   • Organizational Structure
   • Project and Resource
     Management
   • Work-Life Balance




Applying Value Streams in a DevOps Environment – Lear / Orzen                       6
22 & 23 November, 2012
                                                                           Paris, France


          Experimental Countermeasures
   Implementation of Value
   Streams to address
   standardization and flow:
   • A “focused factory” concept
     separating repetitive
     production / operations
     support work from project /
     development work


Applying Value Streams in a DevOps Environment – Lear / Orzen                       7
22 & 23 November, 2012
                                                                           Paris, France


                    Expected Improvements
   External VOC:
   • Reduce cycle time
   • Allow better cost isolation
   • Improve quality of
      systems / processes
   Internal VOC:
   • Increase team focus on flow/
      standardization
   • Simplify scheduling
   • Improve work-life balance
Applying Value Streams in a DevOps Environment – Lear / Orzen                       8
22 & 23 November, 2012
                                                                           Paris, France


                  Implementation Approach
   • Sold to IT managers first

   • Documented value stream owner role

   • Defined structure, boundaries and size of Value
     Streams

   • Socialized with team members and listened to
     concerns


Applying Value Streams in a DevOps Environment – Lear / Orzen                       9
22 & 23 November, 2012
                                                                           Paris, France


       Implementation Approach (continued)
   • Held Town Hall to address concern areas:

         –   Co-location
         –   Production support seen as low-value work
         –   Team member rotation
         –   Suitability for smaller teams
         –   Sensitivity to “factory” reference


Applying Value Streams in a DevOps Environment – Lear / Orzen                      10
22 & 23 November, 2012
                                                                                                 Paris, France

      Results – New Value Stream Organization



                                         Operations
                                         Sustained
           Sales to
           Startup




                                                      Projects & Enhancements
          Pre-Sales    Project        Customer                                  Quality     Business
                                                      Integration   TMS   WMS
          Support      Mgmt            Delivery                                 Testing   Intelligence


                 • Technical tools
                  • Job rotations
                     • Training
              • Production turnover

                      Technical       Customer                                  Quality     Business
                                                      Integration   TMS   WMS
                       Support         Delivery                                 Testing   Intelligence


                                                                    Production Support
                         Operations
                         Sustained




Applying Value Streams in a DevOps Environment – Lear / Orzen                                            11
22 & 23 November, 2012
                                                                                                                                                                                              Paris, France

                                         Results – IT Production Support
      SMART Target                                                                                                                    2011                                                                  2012 YTD
      Critical Incidents resolved within 2 hours                                                                                           28%                                                                             43%
      High Incidents resolved within 4 hours                                                                                               47%                                                                             54%

      Expedited Service Requests resolved within 1 day                                                                                     62%                                                                             75%

      Overall incidents resolved within defined SLOs                                                                                       86%                                                                             88%
      Problem Resolution Tickets Opened / Resolved                                                                                    34 / 23                                                                     58 / 51
      Savings from Problem Resolution Team Kaizens                                                                                   $99.164                                                                     $170,758


                                Application Occurrences                                                                                                  Application Duration (hrs)
      15                                                                                                                           30,00
                                                                                                                                   25,00
      10                                                                                                                           20,00
                                                                                                                                   15,00
       5                                                                                                                           10,00
                                                                                                                                    5,00
       0                                                                                                                            0,00
                                                                                                                                           nov.-09




                                                                                                                                                                                                                                      févr.-12
                                                                                                                                                     févr.-10




                                                                                                                                                                                   nov.-10
                                                                                                                                                                mai-10




                                                                                                                                                                                             févr.-11




                                                                                                                                                                                                                            nov.-11
                                                                                                                                                                         août-10




                                                                                                                                                                                                        mai-11
                                                                                                                                                                                                                 août-11




                                                                                                                                                                                                                                                 mai-12
                                                                                                                                                                                                                                                          août-12
           nov.-09
                     févr.-10




                                                   nov.-10




                                                                                           nov.-11
                                mai-10




                                                             févr.-11
                                         août-10




                                                                        mai-11




                                                                                                     févr.-12
                                                                                 août-11




                                                                                                                mai-12
                                                                                                                         août-12




Applying Value Streams in a DevOps Environment – Lear / Orzen                                                                                                                                                                                             12
22 & 23 November, 2012
                                                                                          Paris, France

       Results – IT Projects and Enhancements
      SMART Target                                                2011               2012 YTD
      Startups budget variance (+/- 10% budget)                    58%                   63%
      Customer enhancement & R&D project budget variance
                                                                   74%                   72%
      (+/- 10% budget)
      Post Go-Live Defect Tracking                                  NA                   52%
      Enhancement Cycle Time                                    22-34 Weeks          16-28 Weeks



                                                           2012 Initiatives:
                                                           • Post go-live defect tracking
                                                           • Design Oversight Committee
                                                           • Iterative Development Approach
                                                           • Improved Forecasting and Demand /
                                                             Resource Planning
                                                           • Warehouse Management
                                                             Enhancement Value Stream Pilot

Applying Value Streams in a DevOps Environment – Lear / Orzen                                      13
22 & 23 November, 2012
                                                                           Paris, France


                             Lessons Learned
   • Key Role: Process Owner
   • Transition duration
   • Reliance on key resources
   • “Big Picture” understanding
   • Employee engagement
   • Change management /
     Current-to-future state
   • Metrics and measurements

Applying Value Streams in a DevOps Environment – Lear / Orzen                      14
22 & 23 November, 2012
                                                                           Paris, France


                        On-going Challenges

   • Perception of Administrative
     excess
   • Low-hanging fruit is gone
   • Keeping Lean fresh
   • Manager engagement and
     follow-up
   • Metrics and measurements

Applying Value Streams in a DevOps Environment – Lear / Orzen                      15
22 & 23 November, 2012
                                                                           Paris, France


                                What’s Next?
   • Both Value Streams

   • Projects &
     Enhancements

   • Production Support



Applying Value Streams in a DevOps Environment – Lear / Orzen                      16
22 & 23 November, 2012
                                                                           Paris, France



                                    Thank You!!


  Mark Lear: Lear.Mark@con-way.com

  Mike Orzen: Mike@MAOrzen.com



Applying Value Streams in a DevOps Environment – Lear / Orzen                      17
22 & 23 November, 2012
                                           Paris, France




More Lean IT presentations and videos on
     www.lean-it-summit.com




                                                   18

Mark Lear and Mike Orzen - European Lean IT Summit

  • 1.
    Copyright © InstitutLean France 2012 22 & 23 November, 2012 Paris, France Applying Value Streams in a DevOps Environment ~~~ A Case Study Mark Lear, Process Owner Project & Enhancement Value Stream (PEVS) Mike Orzen, Lean IT Coach, Adjunct Professor
  • 2.
    22 & 23November, 2012 Paris, France Agenda • Who are Con-way and • Implementation Approach Menlo? • Results • Lean background at Menlo • Lessons Learned • Core Problems? • Experimental • Ongoing Challenges Countermeasures • Q&A • Expected Improvements Applying Value Streams in a DevOps Environment – Lear / Orzen 2
  • 3.
    Con-way Inc.: $5billion transportation & logistics company Less-than-Truckload (LTL) Third-Party Logistics (3PL) Truckload (TL) •$3.1 billion revenue •$1.5 billion gross revenue •$0.6 billion revenue •9,100 Tractors •145 worldwide warehouse •2,600 Tractors locations •26,300 Trailers •8,100 Trailers •4,300 employees •Nearly 300 service centers Safety Collaboration Integrity Commitment Excellence 3 Applying Value Streams in a DevOps Environment – Lear / Orzen
  • 4.
    22 & 23November, 2012 Paris, France Background on Lean at Menlo • Getting started • A person with a vision • A key ingredient • Check-Adjust • The glass ceiling Applying Value Streams in a DevOps Environment – Lear / Orzen 4
  • 5.
    22 & 23November, 2012 Paris, France Core Problems External VOC Feedback: • Cost and Delivery • Quality Applying Value Streams in a DevOps Environment – Lear / Orzen 5
  • 6.
    22 & 23November, 2012 Paris, France Core Problems (continued) Internal VOC: • Organizational Structure • Project and Resource Management • Work-Life Balance Applying Value Streams in a DevOps Environment – Lear / Orzen 6
  • 7.
    22 & 23November, 2012 Paris, France Experimental Countermeasures Implementation of Value Streams to address standardization and flow: • A “focused factory” concept separating repetitive production / operations support work from project / development work Applying Value Streams in a DevOps Environment – Lear / Orzen 7
  • 8.
    22 & 23November, 2012 Paris, France Expected Improvements External VOC: • Reduce cycle time • Allow better cost isolation • Improve quality of systems / processes Internal VOC: • Increase team focus on flow/ standardization • Simplify scheduling • Improve work-life balance Applying Value Streams in a DevOps Environment – Lear / Orzen 8
  • 9.
    22 & 23November, 2012 Paris, France Implementation Approach • Sold to IT managers first • Documented value stream owner role • Defined structure, boundaries and size of Value Streams • Socialized with team members and listened to concerns Applying Value Streams in a DevOps Environment – Lear / Orzen 9
  • 10.
    22 & 23November, 2012 Paris, France Implementation Approach (continued) • Held Town Hall to address concern areas: – Co-location – Production support seen as low-value work – Team member rotation – Suitability for smaller teams – Sensitivity to “factory” reference Applying Value Streams in a DevOps Environment – Lear / Orzen 10
  • 11.
    22 & 23November, 2012 Paris, France Results – New Value Stream Organization Operations Sustained Sales to Startup Projects & Enhancements Pre-Sales Project Customer Quality Business Integration TMS WMS Support Mgmt Delivery Testing Intelligence • Technical tools • Job rotations • Training • Production turnover Technical Customer Quality Business Integration TMS WMS Support Delivery Testing Intelligence Production Support Operations Sustained Applying Value Streams in a DevOps Environment – Lear / Orzen 11
  • 12.
    22 & 23November, 2012 Paris, France Results – IT Production Support SMART Target 2011 2012 YTD Critical Incidents resolved within 2 hours 28% 43% High Incidents resolved within 4 hours 47% 54% Expedited Service Requests resolved within 1 day 62% 75% Overall incidents resolved within defined SLOs 86% 88% Problem Resolution Tickets Opened / Resolved 34 / 23 58 / 51 Savings from Problem Resolution Team Kaizens $99.164 $170,758 Application Occurrences Application Duration (hrs) 15 30,00 25,00 10 20,00 15,00 5 10,00 5,00 0 0,00 nov.-09 févr.-12 févr.-10 nov.-10 mai-10 févr.-11 nov.-11 août-10 mai-11 août-11 mai-12 août-12 nov.-09 févr.-10 nov.-10 nov.-11 mai-10 févr.-11 août-10 mai-11 févr.-12 août-11 mai-12 août-12 Applying Value Streams in a DevOps Environment – Lear / Orzen 12
  • 13.
    22 & 23November, 2012 Paris, France Results – IT Projects and Enhancements SMART Target 2011 2012 YTD Startups budget variance (+/- 10% budget) 58% 63% Customer enhancement & R&D project budget variance 74% 72% (+/- 10% budget) Post Go-Live Defect Tracking NA 52% Enhancement Cycle Time 22-34 Weeks 16-28 Weeks 2012 Initiatives: • Post go-live defect tracking • Design Oversight Committee • Iterative Development Approach • Improved Forecasting and Demand / Resource Planning • Warehouse Management Enhancement Value Stream Pilot Applying Value Streams in a DevOps Environment – Lear / Orzen 13
  • 14.
    22 & 23November, 2012 Paris, France Lessons Learned • Key Role: Process Owner • Transition duration • Reliance on key resources • “Big Picture” understanding • Employee engagement • Change management / Current-to-future state • Metrics and measurements Applying Value Streams in a DevOps Environment – Lear / Orzen 14
  • 15.
    22 & 23November, 2012 Paris, France On-going Challenges • Perception of Administrative excess • Low-hanging fruit is gone • Keeping Lean fresh • Manager engagement and follow-up • Metrics and measurements Applying Value Streams in a DevOps Environment – Lear / Orzen 15
  • 16.
    22 & 23November, 2012 Paris, France What’s Next? • Both Value Streams • Projects & Enhancements • Production Support Applying Value Streams in a DevOps Environment – Lear / Orzen 16
  • 17.
    22 & 23November, 2012 Paris, France Thank You!! Mark Lear: Lear.Mark@con-way.com Mike Orzen: Mike@MAOrzen.com Applying Value Streams in a DevOps Environment – Lear / Orzen 17
  • 18.
    22 & 23November, 2012 Paris, France More Lean IT presentations and videos on www.lean-it-summit.com 18